Tension-adjustable silk winding all-in-one machine

Abstract

The utility model discloses a tension-adjustable silk winding all-in-one machine which comprises a bottom supporting plate, a winding mechanism is installed on the bottom supporting plate, the tension-adjustable silk winding all-in-one machine further comprises a tightness adjusting mechanism arranged on the bottom supporting plate, and the tightness of threads wound by the winding mechanism can be rapidly adjusted through the tightness adjusting mechanism. A supporting column is installed on the bottom supporting plate, an impurity removing ring is installed at the top end of the supporting column, a penetrating hole is formed in the center of the impurity removing ring, and circular-truncated-cone-shaped holes communicated with the penetrating hole are formed in the two ends of the impurity removing ring. The tightness adjusting mechanism comprises a U-shaped supporting plate welded to the bottom supporting plate, and a frame is welded to the top of the U-shaped supporting plate. Relates to the technical field of winding all-in-one machines, by arranging a damper and a spring, when a wire is tightened too tightly, the damper and the spring are extruded and shrunk, and when the wire is too loose, the damper and the spring automatically and rapidly extend to enable the wire to be pressed tightly, and therefore the tightness of the wire is rapidly adjusted.

Description

Technical Field

[0001] This utility model relates to the field of integrated winding machine technology, specifically an adjustable tension integrated winding machine. Background Technology

[0002] A winding machine (also known as a coil winding machine or yarn winding machine) is mainly used to rewind skeins, tubes, or discs of yarn into larger capacity bobbins, and in the process removes impurities or defects from the yarn to improve the production efficiency of subsequent processes. It is one of the key pieces of equipment in the textile industry for both post-spinning and pre-weaving preparation.

[0003] Existing winding machines do not have the function of quickly adjusting the tension of the yarn during the winding process, so the yarn often breaks, which affects the winding efficiency. Utility Model Content

[0004] In view of the problems existing in the current tension adjustable winding machine, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a tension-adjustable winding machine, which solves the problem that existing winding machines do not have the function of quickly adjusting the tension of the wire during the winding process, so the wire often breaks, thus affecting the winding efficiency.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0007] An adjustable tension winding machine includes a bottom support plate, on which a winding mechanism is mounted, and a tension adjustment mechanism is also provided on the bottom support plate. The tension adjustment mechanism can quickly adjust the tension of the wire wound by the winding mechanism.

[0008] As a preferred embodiment of the tension-adjustable winding machine of this utility model, a support column is installed on the bottom support plate, an impurity removal ring is installed at the top of the support column, the impurity removal ring has a through hole in the center, and the two ends of the impurity removal ring have frustum-shaped holes that connect to the through hole.

[0009] As a preferred embodiment of the tension-adjustable winding machine of this utility model, the tension adjustment mechanism includes a U-shaped support plate welded to the bottom support plate, a frame welded to the top of the U-shaped support plate, a pressure sensor installed on the top wall of the frame, and an electric push rod passing through the frame. The top end of the electric push rod is inserted into a first support connecting seat, and the electric push rod and the first support connecting seat are fixed by bolts. The first support connecting seat is located inside the frame.

[0010] The bottom of the electric push rod is connected to a first support plate, the first support plate is connected to a second support plate by bolts, the bottom of the second support plate is connected to a damper, a spring is sleeved on the damper, the bottom of the damper is connected to a wheel frame, and the wheel frame is rotatably connected to a roller through a bearing.

[0011] As a preferred embodiment of the tension-adjustable winding machine of this utility model, the top of the first support plate is welded with a second support connecting seat, the bottom end of the electric push rod is inserted into the second support connecting seat, and the second support connecting seat and the electric push rod are fixed together by bolts.

[0012] The bottom of the second support plate is welded with a third support connector, the top of the damper is inserted into the third support connector, and the third support connector and the damper are fixed together by bolts.

[0013] In a preferred embodiment of the tension-adjustable winding machine of this utility model, a fourth support connecting seat is welded to the top of the wheel frame, the bottom end of the damper is inserted into the fourth support connecting seat, and the fourth support connecting seat and the damper are fixed together by bolts.

[0014] As a preferred embodiment of the tension-adjustable winding machine of this utility model, a fifth support connecting seat is welded on the bottom support plate, a support column is inserted into the inner wall of the fifth support connecting seat, and the support column and the fifth support connecting seat are fixed by bolts.

[0015] The bottom of the impurity removal ring is welded with a sixth support connector, the top of the support column is inserted into the sixth support connector, and the sixth support connector and the support column are fixed together by bolts.

[0016] Compared with existing technologies:

[0017] 1. By setting up a damper and a spring, when the wire is too tight, the damper and spring are compressed and contracted. When the wire is too loose, the damper and spring automatically and quickly extend to tighten the wire, thereby quickly adjusting the tension of the wire.

[0018] 2. Simultaneously, the controller receives the reading from the pressure sensor and determines that the wire is too tight. At this time, the electric push rod retracts to loosen the wire. At the same time, the controller receives the reading from the pressure sensor and determines that the wire is loose. At this time, the electric push rod extends to tighten the wire, thereby further realizing the adjustment of the wire tension and causing the spring and damper to reset, so that the spring and damper can once again have the function of quickly adjusting the wire tension. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of the present invention;

[0020] Figure 2 A cross-sectional view of the impurity removal ring provided by this utility model;

[0021] Figure 3 Provided by this utility model Figure 1 Enlarged view of point A in the middle;

[0022] Figure 4 A side view of the roller provided by this utility model.

[0023] In the diagram: 1. Bottom support plate; 2. U-shaped frame; 3. Servo motor; 4. Active synchronous pulley; 5. Driven synchronous pulley; 6. Synchronous belt; 7. Winding drum; 8. U-shaped support plate; 9. First support connecting seat; 10. Electric push rod; 11. Support column; 12. Sixth support connecting seat; 13. Fifth support connecting seat; 14. Impurity removal ring; 141. Through hole; 142. Frustum-shaped hole; 15. Second support connecting seat; 16. First support plate; 17. Second support plate; 18. Third support connecting seat; 19. Damper; 20. Spring; 21. Fourth support connecting seat; 22. Roller; 23. Wheel frame; 24. Frame; 25. Pressure sensor. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0025] This utility model provides a tension-adjustable winding machine. Please refer to [link / reference]. Figure 1-4 It includes a bottom support plate 1, on which a winding mechanism is installed;

[0026] The winding mechanism includes a U-shaped frame 2, on which a winding drum 7 is rotatably connected via bearings. A driven synchronous pulley 5 is fixedly mounted at one end of the winding drum 7. The driven synchronous pulley 5 is connected to a driving synchronous pulley 4 via a synchronous belt 6. The driving synchronous pulley 4 is fixedly mounted on the output shaft of the servo motor 3.

[0027] It also includes a tension adjustment mechanism set on the bottom support plate 1, which can quickly adjust the tension of the wire wound by the winding mechanism.

[0028] A support column 11 is installed on the bottom support plate 1, and a fifth support connecting seat 13 is welded to the bottom support plate 1. The support column 11 is inserted into the inner wall of the fifth support connecting seat 13, and the support column 11 and the fifth support connecting seat 13 are fixed together by bolts. A debriding ring 14 is installed at the top of the support column 11. Specifically, a sixth support connecting seat 12 is welded to the bottom of the debriding ring 14. The top of the support column 11 is inserted into the sixth support connecting seat 12, and the sixth support connecting seat 12 and the support column 11 are fixed together by bolts. The center of the debriding ring 14 has a through hole 141, and the diameter of the through hole 141 is equal to the diameter of the wire, so that the debriding ring 14 can scrape off the debriding on the wire. The two ends of the debriding ring 14 have frustum-shaped holes 142 that communicate with the through hole 141.

[0029] The tension adjustment mechanism includes a U-shaped support plate 8 welded to the bottom support plate 1, a frame 24 welded to the top of the U-shaped support plate 8, a pressure sensor 25 installed on the top wall of the frame 24, and an electric push rod 10 passing through the frame 24. The top end of the electric push rod 10 is inserted into the first support connecting seat 9, and the electric push rod 10 and the first support connecting seat 9 are fixed together by bolts. The first support connecting seat 9 is located inside the frame 24.

[0030] The bottom of the electric actuator 10 is connected to a first support plate 16. Specifically, a second support connecting seat 15 is welded to the top of the first support plate 16. The bottom end of the electric actuator 10 is inserted into the second support connecting seat 15, and the second support connecting seat 15 and the electric actuator 10 are fixed together by bolts. The first support plate 16 is connected to the second support plate 17 by bolts. Specifically, a third support connecting seat 18 is welded to the bottom of the second support plate 17. The top end of the damper 19 is inserted into the third support connecting seat 18, and the third support connecting seat 18 and the damper 19 are connected together. The two components are fixed together by bolts. The bottom of the second support plate 17 is connected to a damper 19. A spring 20 is fitted on the damper 19. The bottom of the damper 19 is connected to a wheel frame 23. Specifically, a fourth support connecting seat 21 is welded to the top of the wheel frame 23. The bottom end of the damper 19 is inserted into the fourth support connecting seat 21. The fourth support connecting seat 21 and the damper 19 are fixed together by bolts. The wheel frame 23 is rotatably connected to the roller 22 through a bearing. The electric push rod 10 is controlled by a controller, and the controller can accept the reading of the pressure sensor 25.

[0031] In practical use, the wire is passed through the impurity removal ring 14, the roller 22 presses on the wire, and the end of the wire is wound around the take-up drum 7; the electric push rod 10 extends and retracts, causing the roller 22 to press the wire tightly, and the reading of the pressure sensor 25 is observed to be appropriate. At this time, the spring 20 is in a compressed state, and the servo motor 3 is started to drive the take-up drum 7 to rotate to wind the wire; the impurities on the wire are scraped off by the impurity removal ring 14; when the wire is too tight, the damper 19 and the spring 20 are squeezed and contracted, and the controller receives the reading of the pressure sensor 25 to know that the wire is too tight. At this time, the electric push rod 10 contracts to loosen the wire; when the wire is too loose, the damper 19 and the spring 20 automatically and quickly extend to press the wire tight; at the same time, the controller receives the reading of the pressure sensor 25 to know that the wire is loose, and the electric push rod 10 extends to tighten the wire.

[0032] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A tension-adjustable winding machine, comprising a bottom support plate (1), wherein a winding mechanism is mounted on the bottom support plate (1), characterized in that: It also includes a tension adjustment mechanism set on the bottom support plate (1), which can quickly adjust the tension of the wire wound by the winding mechanism.

2. The tension-adjustable winding machine according to claim 1, characterized in that, A support column (11) is installed on the bottom support plate (1). A dirt removal ring (14) is installed at the top of the support column (11). The dirt removal ring (14) has a through hole (141) at its center and frustum-shaped holes (142) at both ends of the dirt removal ring (14) that connect to the through hole (141).

3. The tension-adjustable winding machine according to claim 2, characterized in that, The tension adjustment mechanism includes a U-shaped support plate (8) welded to the bottom support plate (1), a frame (24) welded to the top of the U-shaped support plate (8), a pressure sensor (25) installed on the top wall of the frame (24), and an electric push rod (10) passing through the frame (24). The top end of the electric push rod (10) is inserted into the first support connecting seat (9), and the electric push rod (10) and the first support connecting seat (9) are fixed together by bolts. The first support connecting seat (9) is located inside the frame (24). The bottom of the electric push rod (10) is connected to a first support plate (16), the first support plate (16) is connected to a second support plate (17) by bolts, the bottom of the second support plate (17) is connected to a damper (19), a spring (20) is sleeved on the damper (19), the bottom of the damper (19) is connected to a wheel frame (23), and the wheel frame (23) is rotatably connected to a roller (22) through a bearing.

4. The tension-adjustable winding machine according to claim 3, characterized in that, The top of the first support plate (16) is welded with a second support connecting seat (15), the bottom end of the electric push rod (10) is inserted into the second support connecting seat (15), and the second support connecting seat (15) and the electric push rod (10) are fixed together by bolts; The bottom of the second support plate (17) is welded with a third support connecting seat (18), the top of the damper (19) is inserted into the third support connecting seat (18), and the third support connecting seat (18) and the damper (19) are fixed together by bolts.

5. A tension-adjustable winding machine according to claim 3 or 4, characterized in that, The top of the wheel frame (23) is welded with a fourth support connecting seat (21), the bottom end of the damper (19) is inserted into the fourth support connecting seat (21), and the fourth support connecting seat (21) and the damper (19) are fixed together by bolts.

6. The tension-adjustable winding machine according to claim 2, characterized in that, A fifth support connecting seat (13) is welded on the bottom support plate (1). A support column (11) is inserted into the inner wall of the fifth support connecting seat (13). The support column (11) and the fifth support connecting seat (13) are fixed together by bolts. The bottom of the impurity removal ring (14) is welded with a sixth support connecting seat (12), the top of the support column (11) is inserted into the sixth support connecting seat (12), and the sixth support connecting seat (12) and the support column (11) are fixed together by bolts.

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