Automatic preparation device for insulated cable harness

By using a rotating gear to drive the external toothed wire ring and supporting rubber plate structure, the problem of existing automated insulated cable harness preparation devices being unable to perform encircling marking has been solved, achieving efficient encircling marking and comfortable operation.

CN224164113UActive Publication Date: 2026-04-24HEFEI HEFULI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI HEFULI TECH CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing automated insulated cable harness preparation equipment can only perform marking on a small portion of the surface, and cannot achieve circumferential marking, which affects work efficiency.

Method used

A rotating gear drives an external toothed wire ring, which, combined with a positioning bolt and a supporting rubber plate structure, enables the wire harness to be marked around its perimeter. Magnetic plates are used to improve the stability of the supporting rubber plate and support the worker's forearm.

Benefits of technology

It enables wraparound marking of wire harnesses, improving work efficiency and operational comfort. The elasticity of the supporting rubber plate prevents indentation, and the magnetic chuck enhances stability.

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Abstract

The utility model discloses an automatic preparation device for insulated cable harnesses, which comprises a case and an external tooth line ring, a workbench is fixed at the upper end of the case, a built-in groove is arranged on the surface of the workbench, a connecting groove is arranged in the built-in groove, the external tooth line ring is arranged in the connecting groove, and the external tooth line ring is arranged in the connecting groove. A rotating gear is installed on the outer side of the outer tooth line ring, a stand column is arranged on the rear side of the upper end of the workbench, and a marking machine is installed on the right side of the stand column. According to the automatic preparation device of the insulated cable wire harness, the outer tooth line ring can be driven to rotate through the rotating gear, so that the wire harness in the outer tooth line ring can rotate, a marking machine can conveniently conduct surrounding marking work on the outer side of the wire harness, a positioning bolt can play a role in positioning the marking table, and the marking efficiency is improved. A marking table facilitates marking work on a wiring harness connector, clamping connection between an insertion hole and an insertion rod facilitates assembling of a supporting rubber plate, and the supporting rubber plate can well support the small arm of a worker so that the small arm can be placed flatly.
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Description

Technical Field

[0001] This utility model relates to the field of insulated cable harness technology, specifically to an automated fabrication device for insulated cable harnesses. Background Technology

[0002] Insulated cable harnesses are wire harnesses formed by covering wires or conductors with insulating material to create a specific shape, used for transmitting electrical energy or signals. They mainly consist of an insulation layer, conductor, and sheath, capable of withstanding high voltage and high current, and are primarily used in power transmission and power generation equipment. Automated manufacturing equipment for insulated cable harnesses refers to a series of devices and technologies used for the automated production of insulated cable harnesses. These devices utilize automation technology to automate the processing and handling of cable harnesses, including processes such as stripping, cutting, crimping, marking, winding, and injection molding. A wire harness marking machine is one type of automated manufacturing equipment. It is a device used to print markings on wires or cables, primarily for identifying and marking the various parts of the wire harness. It can directly print serial numbers, batch numbers, and other information onto the wires, helping users with identification and recognition.

[0003] As per application number CN202320373223.7, this utility model relates to a marking machine for wires and cables, belonging to the technical field of marking machines. It primarily addresses the problem of inconvenient replacement of marking heads, proposing the following technical solution: It includes a placement platform, a cable rack fixedly connected to the top of the placement platform, a cable body slidably connected to the inner wall of the cable rack, a movable frame movably connected to the top of the placement platform, a locking mechanism movably connected to the side of the movable frame, the movable frame including an inner wall groove, a limit groove formed in the inner wall of the movable frame, a magnet layer fixedly connected to the top of the movable frame, and the locking mechanism including a movable seat, with a locking spring fixedly connected to the side of the movable seat. This utility model, through the cooperative use of the movable frame, locking mechanism, insertion rod, and slot, facilitates the replacement of damaged marking heads by workers, preventing inconvenience in replacing them and thus affecting the normal operation of the marking machine and the worker's work progress.

[0004] The above applications currently have the following shortcomings:

[0005] During the marking process, only a small portion of the surface can be marked, making it inconvenient to perform a wraparound marking on the cable.

[0006] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed an automated manufacturing device for insulated cable harnesses in order to achieve a more practical purpose. Utility Model Content

[0007] The purpose of this invention is to provide an automated fabrication device for insulated cable harnesses to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an automated manufacturing device for insulated cable harnesses, comprising a chassis and an external toothed wire ring. A workbench is fixed at the upper end of the chassis, and an internal groove is formed on the surface of the workbench. A connecting groove is formed inside the internal groove. The external toothed wire ring is placed inside the connecting groove, and a rotating gear is installed on the outer side of the external toothed wire ring. A column is provided on the rear side of the upper end of the workbench, and a marking machine is installed on the right side of the column. A heat dissipation vent is provided on the rear side of the chassis.

[0009] Furthermore, a display screen is installed on the left side of the column, and a control panel is located below the display screen.

[0010] Furthermore, a support rod is installed inside the built-in groove, and a positioning bolt is inserted inside the support rod. A marking table is provided at the upper end of the support rod.

[0011] Furthermore, a keyboard is provided in the center of the front side of the workbench, and insertion holes are provided on the left and right sides of the front side of the workbench.

[0012] Furthermore, an insertion rod is inserted through the insertion hole, and a supporting rubber plate is provided at the front end of the insertion rod.

[0013] Furthermore, a magnetic clasp is installed on the inner side of the supporting rubber plate, and the width of the supporting rubber plate is twice the width of the keyboard console.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model uses a rotating gear to drive the external toothed wire ring to rotate, allowing the wire harness inside the external toothed wire ring to rotate. This facilitates the marking machine to perform a surrounding marking operation on the outside of the wire harness. The positioning bolt can position the marking table, which facilitates the marking operation on the wire harness connectors. The snap-fit ​​connection between the insertion hole and the insertion rod facilitates the assembly of the support rubber plate. The support rubber plate can well support the operator's forearm, allowing the forearm to lie flat and improving comfort. At the same time, the support rubber plate has a certain degree of elasticity, so it will not cause pressure marks on the forearm. The magnetic suction plate further improves the stability of the support rubber plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of an automated fabrication device for insulated cable harnesses according to the present invention.

[0017] Figure 2 This is a rear-view three-dimensional structural diagram of an automated fabrication device for insulated cable harnesses according to the present invention.

[0018] Figure 3 This is a three-dimensional structural diagram of the supporting rubber plate of an automated manufacturing device for insulated cable harnesses according to this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the external toothed wire ring of an automated fabrication device for insulated cable harnesses according to this utility model.

[0020] In the diagram: 1. Chassis; 2. Workbench; 3. Column; 4. Marking machine; 5. Display screen; 6. Control panel; 7. Internal slot; 8. Support rod; 9. Positioning bolt; 10. Marking table; 11. Keyboard table; 12. Supporting rubber plate; 13. Heat dissipation vent; 14. Insertion hole; 15. Insertion rod; 16. Magnetic suction plate; 17. Connecting slot; 18. External toothed wire ring; 19. Rotating gear. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] Example

[0024] like Figures 1-4 As shown, the device includes a chassis 1 and an external toothed wire ring 18. A workbench 2 is fixed to the upper end of the chassis 1, and an internal groove 7 is provided on the surface of the workbench 2. A connecting groove 17 is provided inside the internal groove 7. The external toothed wire ring 18 is placed inside the connecting groove 17, and a rotating gear 19 is installed on the outer side of the external toothed wire ring 18. A column 3 is provided on the rear side of the upper end of the workbench 2, and a marking machine 4 is installed on the right side of the column 3. A heat dissipation vent 13 is provided on the rear side of the chassis 1.

[0025] In summary: By rotating gear 19, the outer toothed wire ring 18 can be driven to rotate, allowing the wire harness inside the outer toothed wire ring 18 to rotate, thus facilitating the marking machine 4 to perform a surrounding marking operation on the outside of the wire harness.

[0026] like Figures 1-4As shown, a display screen 5 is installed on the left side of the column 3, and a control panel 6 is set below the display screen 5. A support rod 8 is placed inside the built-in groove 7, and a positioning bolt 9 is inserted inside the support rod 8. A marking table 10 is set at the upper end of the support rod 8. A keyboard table 11 is set in the middle of the front side of the workbench 2, and an insertion hole 14 is opened on the left and right sides of the front side of the workbench 2. An insertion rod 15 is inserted inside the insertion hole 14, and a support rubber plate 12 is set at the front end of the insertion rod 15. A magnetic absorbing piece 16 is placed inside the support rubber plate 12, and the width of the support rubber plate 12 is twice the width of the keyboard table 11.

[0027] In summary: the positioning bolt 9 can position the marking table 10, which facilitates marking the connectors of the wire harness. The snap-fit ​​connection between the insertion hole 14 and the insertion rod 15 facilitates the assembly of the support rubber plate 12. The support rubber plate 12 can well support the forearm of the worker, allowing the forearm to lie flat and improving comfort. At the same time, the support rubber plate 12 has a certain degree of elasticity and will not cause pressure marks on the forearm. The magnetic plate 16 further improves the stability of the support rubber plate 12.

[0028] Working principle: When this automated insulated cable harness manufacturing device is in use, it first... Figures 1-4 The snap-fit ​​connection between the insertion hole 14 and the insertion rod 15 facilitates the assembly of the support rubber plate 12. The support rubber plate 12 is placed on the left and right sides of the front end of the workbench 2. At the same time, the magnetic suction piece 16 on the outside of the support rubber plate 12 further improves the stability of the support rubber plate 12. When marking the wire harness connector, the wire harness is placed flat on the upper end of the marking table 10, and the operator operates the marking machine 4 to perform the marking work. When it is necessary to mark the wire harness cable, the marking table 10 is removed, and the auxiliary ring is placed inside the outer toothed wire ring 18 according to the size of the cable. This changes the inner diameter of the outer toothed wire ring 18, allowing the inner part of the outer toothed wire ring 18 to form a good snap-fit ​​connection with the cable. After placement, the rotating gear 19 is turned on to drive the cable to rotate, so that the cable rotates under the marking machine 4, thereby enabling the cable to be marked around. During operation, the support rubber plate 12 can support the operator's forearm well, allowing the forearm to lie flat and improving comfort. At the same time, the support rubber plate 12 has a certain degree of elasticity and will not cause pressure marks on the forearm.

[0029] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An automated fabrication apparatus for insulated cable harnesses, comprising a chassis (1) and an external toothed wire ring (18), characterized in that, The upper end of the chassis (1) is fixed with a workbench (2), and the surface of the workbench (2) is provided with an internal groove (7). The internal groove (7) is provided with a connecting groove (17). The external toothed wire ring (18) is placed inside the connecting groove (17), and a rotating gear (19) is installed on the outside of the external toothed wire ring (18). A column (3) is provided on the rear side of the upper end of the workbench (2), and a marking machine (4) is installed on the right side of the column (3). A heat dissipation vent (13) is provided on the rear side of the chassis (1).

2. The automated fabrication device for insulated cable harnesses according to claim 1, characterized in that, A display screen (5) is installed on the left side of the column (3), and a control panel (6) is provided below the display screen (5).

3. The automated fabrication device for insulated cable harnesses according to claim 1, characterized in that, The built-in groove (7) is equipped with a support rod (8), and a positioning bolt (9) is inserted inside the support rod (8). A marking table (10) is provided at the upper end of the support rod (8).

4. The automated fabrication device for insulated cable harnesses according to claim 1, characterized in that, A keyboard (11) is provided in the middle of the front side of the workbench (2), and insertion holes (14) are provided on the left and right sides of the front side of the workbench (2).

5. The automated fabrication apparatus for insulated cable harnesses according to claim 4, characterized in that, An insertion rod (15) is inserted through the insertion hole (14), and a supporting rubber plate (12) is provided at the front end of the insertion rod (15).

6. The automated fabrication apparatus for insulated cable harnesses according to claim 5, characterized in that, A magnetic clasp (16) is placed on the inner side of the supporting rubber plate (12), and the width of the supporting rubber plate (12) is twice the width of the keyboard console (11).

Citation Information

Patent Citations

  • Wire cable marking machine

    CN219382001U