Anti-collapse special-shaped electric heating wire

By using a combination of ceramic components, mounting plates, and clamps in the heating element device, the problem of loosening and collapse of the heating element caused by thermal expansion and contraction is solved, achieving stable support and uniform heating of the heating element, and improving heating efficiency and yield.

CN224596629UActive Publication Date: 2026-08-04HUZHOU BOYANG ELECTRIC HEATING TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUZHOU BOYANG ELECTRIC HEATING TECHNOLOGY CO LTD
Filing Date
2025-08-29
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In existing electric heating wire devices, the electric heating wire may loosen or collapse during the heating process due to thermal expansion and contraction, resulting in uneven heating, reduced heating efficiency, and limited fixing effect, which affects the yield and service life.

Method used

Ceramic components are used as the mounting carrier for the heating wire. Combined with a mounting plate, ceramic clips, slots, limiting posts, and conductive wires, the J-shaped slots and limiting posts work together to achieve stable support and multiple limiting of the heating wire, ensuring that the heating wire does not loosen or shift during thermal expansion and contraction.

Benefits of technology

It improves the heating efficiency and stability of the heating wire, extends its service life, simplifies the assembly process, increases the yield, and achieves uniform heating and stable operation of the heating wire.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224596629U_ABST
    Figure CN224596629U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of special-shaped electric heating wire of anti-collapse, belong to electric heating wire technical field, including ceramic piece, several electric heating wire bodies are installed in the ceramic piece, ceramic piece is fixedly connected with mounting plate outside, ceramic clamp is overlapped on the ceramic piece, and the ceramic clamp is clamped in electric heating wire body outside.In the utility model, mounting plate and ceramic piece are integrated structure, when installing, electric heating wire body and ceramic piece can be integrally supported, assembly process is simplified, and yield is improved, and finally, the utility model is realized by the cooperation of ceramic piece, mounting plate, ceramic clamp, clamping groove, limiting column and conducting wire etc. structure, the stable support and reliable limiting when electric heating wire body operates, avoid electric heating wire body collapse or loose, ensure that heating is uniform, heat output is stable, prolong the service life of electric heating wire body, improve energy-saving effect and yield simultaneously, with stronger practical value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of heating wire technology, and in particular relates to an anti-collapse irregular-shaped heating wire. Background Technology

[0002] In existing electric heating wire devices, the heating wire is usually placed directly on the support and fixed by simple pressing or winding. However, because the heating wire expands and contracts during heating, it is prone to loosening or collapsing, leading to uneven heating, reduced heating efficiency, shortened heating life, and even low yield during finished product processing. Although some structures add fixing components, they generally lack specific design and have limited fixing effect, which is detrimental to the stability of the heating wire during operation. Therefore, an improved solution is needed that can effectively fix the heating wire body during installation and maintain balanced stress on the heating wire during use to prevent collapse.

[0003] Based on this, the present invention designs an anti-collapse irregular-shaped heating wire to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that in existing electric heating wire devices, the electric heating wire is usually placed directly on the support body and fixed by simple pressing or winding. Due to the thermal expansion and contraction of the electric heating wire body during the heating process, the electric heating wire is prone to loosening or collapse. Therefore, a non-collapse-resistant irregular-shaped electric heating wire is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An anti-collapse irregularly shaped heating wire includes a ceramic component, in which several heating wire bodies are installed. An installation plate is fixedly connected to the outside of the ceramic component, and a ceramic clip is attached to the ceramic component and clamped to the outside of the heating wire bodies.

[0006] As a further description of the above technical solution: The ceramic clip has a slot, which is a J-shaped structure and is used to hold several heating wire bodies.

[0007] As a further description of the above technical solution: Both the mounting plate and the ceramic clip have locking holes, and a limiting post is locked in both locking holes.

[0008] As a further description of the above technical solution: The heating wire bodies are electrically connected to each other.

[0009] As a further description of the above technical solution: A conductive wire is embedded inside the ceramic component, and the conductive wire is electrically connected to several heating wire bodies.

[0010] As a further description of the above technical solution: One end of the ceramic clip is positioned opposite the mounting plate, and the ceramic clip serves to limit and fix the heating wire body while simultaneously securing it.

[0011] As a further description of the above technical solution: The mounting plate and the ceramic component are an integral structure, and the mounting plate is used to support the ceramic component and the heating wire body as a whole during installation.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: In this invention, a ceramic component is used as the mounting carrier for the heating wire body. The heating wire body is embedded within the ceramic component, providing stable support during heating. A mounting plate is fixedly connected to the outside of the ceramic component. During overall installation, the mounting plate provides support and positioning, ensuring the heating wire bodies are neatly arranged. Ceramic clips are attached to the ceramic component and secured to the heating wire body. The clips limit the movement of the heating wire body through slots, especially the J-shaped slots, which fit more tightly to prevent displacement or loosening during heating. Simultaneously, both the mounting plate and the ceramic clips have locking holes, with limiting posts simultaneously engaging in two holes. This ensures the ceramic clips stably hold the heating wire body during operation, achieving a multi-limiting effect. Several heating wire bodies are electrically connected to each other, ensuring proper conductivity. With the cooperation of the wire, the heating wire body forms a stable heating circuit, improving heating efficiency. The ceramic clamp, while securing the heating wire body, also cooperates with the mounting plate to form a bidirectional fixation, further ensuring the stability of the heating wire body during operation. The mounting plate and ceramic component are an integrated structure, providing overall support for both the heating wire body and ceramic component during installation, simplifying the assembly process and improving the yield. In summary, this utility model, through the cooperation of the ceramic component, mounting plate, ceramic clamp, slot, limiting post, and conductive wire, achieves stable support and reliable limiting of the heating wire body during operation, preventing collapse or loosening, ensuring uniform heating and stable heat output, extending the service life of the heating wire body, and improving energy saving and yield, thus possessing strong practical value. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of an anti-collapse irregularly shaped heating wire proposed in this utility model; Figure 2 This utility model proposes an anti-collapse irregularly shaped heating wire Figure 1 Enlarged structural diagram of section A; Figure 3 This is a three-dimensional structural diagram of an anti-collapse irregular-shaped electric heating wire ceramic clip proposed in this utility model; Figure 4 This utility model proposes an anti-collapse irregularly shaped heating wire Figure 1 Enlarged structural diagram of part B.

[0014] Legend: 1. Ceramic component; 2. Heating wire body; 3. Ceramic clip; 4. Slot; 5. Mounting plate; 6. Limiting post; 7. Conductive wire. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-4 , This utility model provides a technical solution: an anti-collapse irregular-shaped heating wire, including a ceramic part 1, a plurality of heating wire bodies 2 installed inside the ceramic part 1, an installation plate 5 fixedly connected to the outside of the ceramic part 1, and a ceramic clip 3 overlapping on the ceramic part 1. The ceramic clip 3 is clamped on the outside of the heating wire body 2. The ceramic clip 3 is directly clamped on the outside of the heating wire body 2. Through the bending structure of the J-shaped groove 4, the heating wire can be firmly limited during operation and heating. Even if thermal expansion and contraction occur, it will not loosen or shift, thereby ensuring stable heating of the heating wire body 2.

[0017] Specifically, such as Figure 2-4 As shown, a slot 4 is provided inside the ceramic clip 3. The slot 4 has a J-shaped structure and is used to hold several heating wire bodies 2. The heating wire bodies 2 are held in the J-shaped slot 4. The bending arc of the slot 4 fits the heating wire, so that the heating wire is neatly arranged along the slot 4. This can not only prevent the heating wire from being misaligned, but also ensure that the heating wire is evenly stressed in each section when heated, thus improving the overall heating effect. Both the mounting plate 5 and the ceramic clip 3 have locking holes, and a limiting post 6 is locked in both locking holes. Several heating wire bodies 2 are electrically connected to each other. A conductive wire 7 is locked in the ceramic part 1 and is electrically connected to several heating wire bodies 2. One end of the ceramic clip 3 is set opposite to the mounting plate 5. The ceramic clip 3 locks the heating wire body 2 and plays a limiting and fixing role. The mounting plate 5 and the ceramic part 1 are an integral structure. The mounting plate 5 is used to support the ceramic part 1 and the heating wire body 2 as a whole during installation. The integral structure of the mounting plate 5 and the ceramic part 1 can support the heating wire body 2 as a whole during installation, so that the heating wire and the ceramic part 1 form a stable combination, avoiding the loosening or swaying of the ceramic part 1 due to installation errors, and improving the stability of the finished product.

[0018] Working principle and usage: A ceramic component 1 serves as the mounting carrier for the heating wire body 2. The heating wire body 2 is embedded within the ceramic component 1, providing stable support during heating. A mounting plate 5 is fixedly connected to the outside of the ceramic component 1. During overall installation, the mounting plate 5 provides support and positioning, ensuring the heating wire body 2 is neatly arranged. A ceramic clip 3 overlaps on the ceramic component 1, securing the heating wire body 2. The clip 3 uses a slot 4 to limit the heating wire, especially the J-shaped slot 4, which fits more tightly with the heating wire, preventing the heating wire body 2 from shifting or loosening during heating. Simultaneously, both the mounting plate 5 and the ceramic clip 3 have locking holes, and a limiting post 6 is simultaneously engaged in two locking holes, ensuring the ceramic clip 3 stably secures the heating wire body 2 during operation. The multiple limiting effects, with several heating wire bodies 2 electrically connected to each other, and with the cooperation of the conductive wire 7, make the heating wire as a whole form a stable heating circuit, improving heating efficiency. The ceramic clip 3, while holding the heating wire body 2 in place, cooperates with the mounting plate 5 to form a bidirectional fixation, further ensuring the stability of the heating wire body 2 during operation. The mounting plate 5 and the ceramic part 1 are an integrated structure, which can support the heating wire body 2 and the ceramic part 1 as a whole during installation, simplifying the assembly process and improving the yield. In summary, this utility model, through the cooperation of the ceramic part 1, mounting plate 5, ceramic clip 3, slot 4, limiting post 6 and conductive wire 7, achieves stable support and reliable limiting of the heating wire body 2 during operation, preventing the heating wire body 2 from collapsing or loosening.

[0019] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A profiled electric heating wire against collapse, comprising a ceramic piece (1), characterized in that, The ceramic component (1) has several heating wire bodies (2) installed inside. An installation plate (5) is fixedly connected to the outside of the ceramic component (1). A ceramic clip (3) is attached to the ceramic component (1) and is clamped to the outside of the heating wire body (2).

2. The anti-collapse profiled heating wire according to claim 1, characterized in that, The ceramic clip (3) has a slot (4) inside. The slot (4) has a J-shaped structure and is used to be locked onto the outside of several heating wire bodies (2).

3. The anti-collapse profiled heating wire according to claim 1, wherein, Both the mounting plate (5) and the ceramic clip (3) have locking holes, and the two locking holes are fitted with limiting posts (6).

4. The anti-collapse profiled heating wire according to claim 1, wherein, Several of the heating wire bodies (2) are electrically connected to each other.

5. The anti-collapse profiled heating wire according to claim 1, wherein, A conductive wire (7) is installed inside the ceramic part (1), and the conductive wire (7) is electrically connected to several heating wire bodies (2).

6. The anti-collapse profiled heating wire according to claim 1, wherein, One end of the ceramic clip (3) is positioned opposite to the mounting plate (5). The ceramic clip (3) serves to limit and fix the heating wire body (2) while locking it in place.

7. The anti-collapse profiled heating wire according to claim 1, wherein, The mounting plate (5) and the ceramic part (1) are an integral structure, and the mounting plate (5) is used to support the ceramic part (1) and the heating wire body (2) as a whole during installation.