Sausage processing equipment convenient for discharging
By combining components such as electric push rods, pressure sensors, and stirring motors, the problem of uneven filling in sausage processing has been solved, achieving uniform filling and efficient production of sausages.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG YIJIALE FOOD CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-04-28
AI Technical Summary
Uneven filling output in existing sausage processing equipment leads to localized shriveling and underfilling of sausages, increasing labor costs and limiting production efficiency.
An electric push rod drives a piston rod, and a pressure sensor and control module adjust the speed of the electric push rod to ensure uniform filling output. A mixing motor and a frame scraper assembly mix the filling evenly, and a lifting servo motor controls the movement of the mixing bucket. A guide rod and a snap-fit card fix the lid to prevent it from shifting during mixing.
It achieves uniform filling, reduces the risk of casing breakage, minimizes filling waste, improves sausage filling quality and production efficiency, and simplifies cleaning and maintenance.
Smart Images
Figure CN224165572U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sausage processing equipment, specifically a sausage processing device that facilitates material discharge. Background Technology
[0002] Sausage is a meat product made primarily from livestock and poultry meat, which is processed through marinating, chopping, and stuffing into edible casings. There are many varieties of sausages, including Chinese sausages, European sausages, and fermented sausages. The history of sausage development is long and can be traced back thousands of years. It was originally a processing method invented by people to preserve meat. Over time, sausage making techniques have been continuously inherited and innovated, gradually moving from initial family handmade production to industrialized production, becoming an important part of the food industry.
[0003] The filling process in sausage production is a rather troublesome step, which led to the development of sausage processing and filling equipment. However, during the mixing and processing of sausage filling, most equipment relies on the weight of the filling itself for feeding. This crude method results in uneven distribution of the filling when it is fed into the casing, causing the sausage to appear shriveled and underfilled in some areas. To ensure the quality of the finished sausage, workers often need to spend extra time and effort manually pushing and adjusting the sausage, which not only increases labor costs but also severely restricts production efficiency, making the process quite inconvenient. Utility Model Content
[0004] The purpose of this invention is to provide a sausage processing device that facilitates material discharge, so as to solve the problem of uneven material discharge during sausage processing mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sausage processing device for easy discharge, comprising a processing and feeding platform, a pressing barrel fixedly installed on the outer surface of one end of the processing and feeding platform, and a discharge port provided between the pressing barrel and the processing and feeding platform; a control and adjustment module box fixedly installed inside the end of the processing and feeding platform away from the processing and feeding platform; an electric push rod fixedly installed on the outer surface of one end of the processing and feeding platform; a lifting servo motor fixedly installed on the outer surface of the end of the processing and feeding platform away from the electric push rod; a mixing barrel placed inside the pressing barrel, and the bottom of the mixing barrel being conical; a rubber stopper fixedly installed on the outer surface of the mixing barrel near the lifting servo motor, and the rubber stopper being connected to the mixing barrel by screws; the outer surface of the rubber stopper being tightly fitted to the inner surface of the pressing barrel; and the pressing barrel and the mixing barrel being concentrically designed.
[0006] Preferably, a piston rod is slidably installed inside the pressure barrel, and the piston rod and the discharge port of the pressure barrel are concentrically designed. The piston rod is connected to the output end of the electric push rod, and the connection between the electric push rod and the piston rod is engaged with the processing and feeding platform.
[0007] Using the above technical solution, the electric push rod can drive the piston rod to move, so that the piston rod can push the compressed filling inside the pressing barrel, allowing the filling to be discharged out through the outlet. This ensures that the filling is flushed into the casing without any gaps. At the same time, the pushing speed of the electric push rod can be adjusted by controlling the adjustment module box to reduce the heat generated by the filling being pushed too fast. In addition, the design of the electric push rod and piston rod facilitates cleaning.
[0008] Preferably, a lid is inserted on the outer surface of the mixing tank, and a stirring motor is fixedly installed on the outer surface of the lid. The output end of the stirring motor passes through the outer surface of the lid, and the lid and the stirring motor are concentrically designed. A mixing rod is evenly fixedly installed on the outer surface of the output end of the stirring motor, and the mixing rod engages with the stirring motor. The stirring motor and the mixing rod are fixed together with screws.
[0009] Using the above technical solution, the mixing motor can drive the mixing rod to rotate, so that the mixing rod can mix and stir the filling and auxiliary materials of different components together, so that the filling and auxiliary materials can be mixed more evenly.
[0010] Preferably, a frame scraper assembly is fixedly installed on the outer surface of the stirring motor, and the frame scraper assembly has an arc-shaped design, with the outer surface of the frame scraper assembly in contact with the outer surface of the mixing barrel.
[0011] Using the above technical solution, the rotation of the stirring motor will drive the frame scraper assembly to rotate together. The use of the frame scraper assembly prevents the filling from sticking to the inside of the mixing bucket. When discharging the mixed filling, simply raise the mixing bucket and rotate the frame scraper assembly to scrape the filling clean and push the remaining filling from the mixing bucket into the pressing bucket.
[0012] Preferably, a piezoresistive pressure sensor is threadedly installed on the outer surface of the processing and feeding platform, and the piezoresistive pressure sensor is in contact with the discharge port of the pressing barrel, and a discharge sleeve nozzle is threadedly installed on the discharge port of the pressing barrel.
[0013] By adopting the above technical solution, the pressure inside the sausage casing during sausage filling can be detected by a piezoresistive pressure sensor. The electric push rod can be adjusted according to the detected pressure to reduce the probability of the casing breaking and being damaged due to excessive pressure. When the piezoresistive pressure sensor detects a sudden change in pressure, it can immediately stop the processing equipment to reduce the waste caused by the filling leaking out after the casing breaks.
[0014] Preferably, a guide rod is slidably installed on the outer surface of the processing and feeding platform, and the guide rod is fixedly connected to the box cover. A cutting plate is fixedly installed at one end of the guide rod. A screw is rotatably installed on the outer surface of the processing and feeding platform, and the screw is connected to the lifting servo motor. The screw is threadedly connected to the cutting plate.
[0015] By adopting the above technical solution, the rotation of the servo motor can drive the screw to rotate, so that the cutting plate can move up and down along the direction of the guide rod. This allows the mixing bucket connected to the guide rod to rise and fall. At the same time, the use of the cutting plate ensures that the mixing bucket is evenly stressed during movement, reducing leakage caused by jamming or squeezing of filling due to the mixing bucket being tilted.
[0016] Preferably, a plug-in card is slidably installed on the outer surface of the box cover, the outer surface of the box cover is penetrated by a guide rod, and the guide rod is in contact with the outer surface of the box cover. A groove is formed on the outer surface of the guide rod, and the groove of the guide rod engages with the plug-in card.
[0017] By adopting the above technical solution, the guide rod is inserted into the box cover, preventing the box cover from rotating arbitrarily when the mixing motor starts. The guide rod is engaged with the insertion card, preventing the box cover from bouncing and shifting during the operation of the mixing motor. This makes it easy to fix the box cover and prevents it from moving arbitrarily and causing danger when the mixing motor is working.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the sausage processing equipment that facilitates material discharge:
[0019] 1. Once the filling is evenly mixed, the lifting servo motor is activated to drive the screw and push the cutting plate, allowing the mixing hopper to rise and separate from the pressing hopper. Then, the filling is discharged as the mixing rod and frame scraper assembly rotate. Subsequently, the rotation of the lifting servo motor causes the mixing hopper and rubber stopper to gradually descend, allowing the filling to be squeezed. With the use of the piston rod, the filling is not unevenly discharged, making it easy to squeeze the material evenly into the sausage casing and improve the sausage filling quality.
[0020] 2. Insert the sausage casing into the outer surface of the discharge sleeve nozzle and start the electric push rod to allow the piston rod to push the filling inside the pressing barrel and discharge it into the sausage casing. At this time, the piezoresistive pressure sensor will continuously detect the pressure of the sausage casing and the filling, and the speed of the electric push rod can be adjusted through the control adjustment module box to prevent the piston rod from moving too fast and causing the filling to heat up. At the same time, when the piezoresistive pressure sensor detects a sudden drop in pressure, the processing device will be stopped immediately, so that after the sausage casing breaks, the processing device will not continue to discharge the filling, reducing the waste of filling and preventing the piston rod from moving too fast and causing the filling to heat up.
[0021] 3. The connection between the guide rod and the mixing barrel allows the mixing barrel and the guide rod to be easily disassembled, allowing the mixing barrel to be removed from the pressure barrel and the pressure barrel to be drained. At the same time, the lid and the mixing barrel can also be easily separated, allowing the processing device to be easily disassembled for cleaning. In addition, the setting of electric push rod and piston pressure rod makes it easy to clean the inside of the pressure barrel, reducing the difficulty of cleaning and facilitating maintenance and replacement of parts.
[0022] 4. By connecting the lid to the guide rod and engaging the guide rod with the connecting clip, the lid will not rotate or jump due to force when the mixing motor drives the mixing rod and the frame scraper assembly to rotate. This allows the lid to be easily fixed to the mixing bucket without displacement during use. This facilitates connection and fixation, and reduces the risk of malfunction or danger caused by lid movement during filling mixing. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the material feeding platform and the pressure hopper of this utility model;
[0024] Figure 2 This is a three-dimensional structural diagram of the cutting plate and guide rod of this utility model;
[0025] Figure 3 This is a three-dimensional cross-sectional view of the material feeding platform and piston rod of this utility model.
[0026] Figure 4 This is a cross-sectional perspective view of the pressing bucket and mixing bucket of this utility model;
[0027] Figure 5 This is a three-dimensional structural diagram of the hybrid rod and frame scraper assembly of this utility model;
[0028] Figure 6 This is a cross-sectional three-dimensional structural diagram of the guide rod and the plug-in card of this utility model.
[0029] In the diagram: 1. Processing and feeding platform; 2. Control and adjustment module box; 3. Pressing hopper; 4. Mixing hopper; 5. Rubber stopper; 6. Electric push rod; 7. Piston rod; 8. Box cover; 9. Stirring motor; 10. Mixing rod; 11. Frame scraper assembly; 12. Piezoresistive pressure sensor; 13. Lifting servo motor; 14. Screw; 15. Cutting plate; 16. Guide rod; 17. Insert card; 18. Discharge sleeve nozzle. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1-6 This utility model provides a technical solution: a sausage processing device that facilitates material discharge, including a processing and feeding platform 1. A pressing barrel 3 is fixedly installed on the outer surface of one end of the processing and feeding platform 1, and a discharge port is provided between the pressing barrel 3 and the processing and feeding platform 1. A control and adjustment module box 2 is fixedly installed inside the processing and feeding platform 1 at the end away from the processing and feeding platform 1. An electric push rod 6 is fixedly installed on the outer surface of one end of the processing and feeding platform 1, and a lifting servo motor 13 is fixedly installed on the outer surface of the processing and feeding platform 1 at the end away from the electric push rod 6. A mixing barrel 4 is placed inside the pressing barrel 3, and the bottom of the mixing barrel 4 is conical. A rubber stopper 5 is fixedly installed on the outer surface of the mixing barrel 4 near the lifting servo motor 13, and the rubber stopper 5 is connected to the mixing barrel 4 by screws. The outer surface of the rubber stopper 5 is in close contact with the inner surface of the pressing barrel 3, and the pressing barrel 3 and the mixing barrel 4 are concentrically designed.
[0032] The open area on one side of the processing and feeding platform 1 can be used to place tools, materials, and prepared fillings without the need for frequent movement to retrieve items. Through the design of the rubber stopper 5, after the filling inside the mixing bucket 4 is evenly mixed, simply start the lifting servo motor 13 to separate the mixing bucket 4 from the pressing bucket 3. The filling will then fall down with the rotation of the frame scraper assembly 11. After the filling is completely discharged from the mixing bucket 4, the rubber stopper 5 and the downward pressure of the mixing bucket 4 will compress the filling in the pressing bucket 3, flattening the filling and reducing the gaps between the fillings. This reduces the gaps caused by the filling rushing into the sausage casing through the discharge sleeve nozzle 18, thereby improving the quality of sausage processing.
[0033] A piston rod 7 is slidably installed inside the pressure barrel 3, and the piston rod 7 and the discharge port of the pressure barrel 3 are concentrically designed. The piston rod 7 is connected to the output end of the electric push rod 6, and the connection between the electric push rod 6 and the piston rod 7 is engaged with the processing and feeding platform 1.
[0034] When the equipment is processing sausages, the electric push rod 6 will control the piston rod 7 to move, so that the piston rod 7 can push the compacted filling out of the pressing barrel 3. At the same time, the mixing barrel 4 will continue to press down. The running speed of the electric push rod 6 can be adjusted by the control and adjustment module box 2 to prevent the electric push rod 6 from working too fast, which would cause the piston rod 7 to move too fast and cause the filling to overheat. At the same time, the design of the electric push rod 6 and the piston rod 7 can facilitate the disassembly and cleaning of the processing equipment after the sausage filling is completed without dead corners for cleaning.
[0035] A lid 8 is inserted on the outer surface of the mixing tank 4, and a stirring motor 9 is fixedly installed on the outer surface of the lid 8. The output end of the stirring motor 9 passes through the outer surface of the lid 8, and the lid 8 and the stirring motor 9 are concentrically designed. A mixing rod 10 is evenly fixedly installed on the outer surface of the output end of the stirring motor 9, and the mixing rod 10 is engaged with the stirring motor 9. The stirring motor 9 and the mixing rod 10 are fixed together with screws.
[0036] The rotation of the stirring motor 9 drives the mixing rod 10 to rotate, thereby mixing different kinds of fillings and auxiliary materials put into the mixing tank 4, so that the fillings can be evenly mixed together. At the same time, the lid 8 can prevent foreign objects from falling into the mixing tank 4 and prevent fillings from splashing, improving hygiene and reducing filling waste.
[0037] A frame scraper assembly 11 is fixedly installed on the outer surface of the mixing motor 9, and the frame scraper assembly 11 has an arc design, with the outer surface of the frame scraper assembly 11 in contact with the outer surface of the mixing tank 4.
[0038] As the mixing motor 9 rotates, the frame scraper assembly 11 also rotates, preventing the filling from sticking to the inner surface of the mixing bucket 4. At the same time, after the filling is mixed and the mixing bucket 4 is raised, the filling will be completely swept out of the mixing bucket 4 and fall into the inside of the pressing bucket 3 as the frame scraper assembly 11 rotates. This not only cleans the inner wall of the mixing bucket 4 but also discharges the residual filling, reducing the waste of filling.
[0039] A piezoresistive pressure sensor 12 is threaded on the outer surface of the material feeding platform 1, and the piezoresistive pressure sensor 12 is in contact with the discharge port of the pressure barrel 3. A discharge sleeve nozzle 18 is threaded on the discharge port of the pressure barrel 3.
[0040] The sausage casing can be fitted with the discharge nozzle 18 to prepare for sausage filling. Different sizes of discharge nozzles 18 can be replaced to fill sausages of different thicknesses. At the same time, the pressure of filling sausages can be detected in real time by the piezoresistive pressure sensor 12. The speed of the electric push rod 6 can be adjusted according to the pressure detected by the piezoresistive pressure sensor 12, so that the electric push rod 6 starts fast, slows down in the middle, and finally slows down, reducing the chance of casing rupture. At the same time, when the piezoresistive pressure sensor 12 detects a sudden drop in pressure, the processing device can be stopped immediately, so that the filling will not continue to be injected after the casing ruptures, reducing filling waste and lowering the chance of casing rupture.
[0041] A guide rod 16 is slidably installed on the outer surface of the processing and feeding platform 1, and the guide rod 16 is fixedly connected to the box cover 8. A cutting plate 15 is fixedly installed on one end of the guide rod 16. A screw 14 is rotatably installed on the outer surface of the processing and feeding platform 1, and the screw 14 is connected to the lifting servo motor 13. The screw 14 and the cutting plate 15 are threadedly connected.
[0042] By increasing the rotation of the servo motor 13, the screw 14 can be driven to rotate together, so that the cutting plate 15 connected to the screw 14 can move up and down along the direction of the guide rod 16, thereby driving the mixing barrel 4 to move inside the pressing barrel 3. The design of the cutting plate 15 ensures that the mixing barrel 4 is subjected to uniform force during movement, and the mixing barrel 4 will not tilt due to uneven force, reducing the chance of the mixing barrel 4 getting stuck inside the pressing barrel 3, and reducing the wear of the rubber stopper 5.
[0043] A plug-in card 17 is slidably installed on the outer surface of the box cover 8. The outer surface of the box cover 8 is penetrated by a guide rod 16, and the guide rod 16 is in contact with the outer surface of the box cover 8. A groove is provided on the outer surface of the guide rod 16, and the groove of the guide rod 16 engages with the plug-in card 17.
[0044] By engaging the guide rod 16 with the lid 8 and engaging the clip 17 with the guide rod 16, the lid 8 cannot rotate or jump along with the stirring motor 9 when it starts stirring the filling, thus reducing the danger or inability to stir the filling caused by the movement of the lid 8 during stirring.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sausage processing device for easy discharge, comprising a processing and discharging platform (1), wherein a pressing barrel (3) is fixedly installed on the outer surface of one end of the processing and discharging platform (1), and a discharge port is provided between the pressing barrel (3) and the processing and discharging platform (1); a control adjustment module box (2) is fixedly installed inside the end of the processing and discharging platform (1) away from the processing and discharging platform (1); an electric push rod (6) is fixedly installed on the outer surface of one end of the processing and discharging platform (1); and a lifting servo motor (13) is fixedly installed on the outer surface of the end of the processing and discharging platform (1) away from the electric push rod (6), characterized in that: The mixing tank (4) is placed inside the pressing tank (3), and the bottom of the mixing tank (4) is conical. A rubber plug (5) is fixedly installed on the outer surface of the end of the mixing tank (4) near the lifting servo motor (13), and the rubber plug (5) is connected to the mixing tank (4) by screws. The outer surface of the rubber plug (5) is in close contact with the inner surface of the pressing tank (3), and the pressing tank (3) and the mixing tank (4) are concentrically designed.
2. The sausage processing equipment for easy discharge according to claim 1, characterized in that: The piston rod (7) is slidably installed inside the pressure barrel (3), and the piston rod (7) and the discharge port of the pressure barrel (3) are concentrically designed. The piston rod (7) is connected to the output end of the electric push rod (6), and the connection between the electric push rod (6) and the piston rod (7) is engaged with the processing and feeding platform (1).
3. The sausage processing equipment for easy discharge according to claim 1, characterized in that: A lid (8) is inserted on the outer surface of the mixing tank (4), and a stirring motor (9) is fixedly installed on the outer surface of the lid (8). The output end of the stirring motor (9) passes through the outer surface of the lid (8), and the lid (8) and the stirring motor (9) are concentrically designed. A mixing rod (10) is evenly fixedly installed on the outer surface of the output end of the stirring motor (9), and the mixing rod (10) engages with the stirring motor (9). The stirring motor (9) and the mixing rod (10) are fixed together with screws.
4. The sausage processing equipment for easy discharge according to claim 3, characterized in that: The outer surface of the stirring motor (9) is fixedly installed with a frame scraper assembly (11), and the frame scraper assembly (11) is arc-shaped. The outer surface of the frame scraper assembly (11) is in contact with the outer surface of the mixing tank (4).
5. The sausage processing equipment for easy discharge according to claim 1, characterized in that: The outer surface of the processing and feeding platform (1) is threaded with a piezoresistive pressure sensor (12), and the piezoresistive pressure sensor (12) is in contact with the discharge port of the pressing barrel (3). The discharge port of the pressing barrel (3) is threaded with a discharge sleeve nozzle (18).
6. The sausage processing equipment for easy discharge according to claim 1, characterized in that: The outer surface of the processing and feeding platform (1) is slidably mounted with a guide rod (16), and the guide rod (16) is fixedly connected to the box cover (8). One end of the guide rod (16) is fixedly mounted with a cutting plate (15). The outer surface of the processing and feeding platform (1) is rotatably mounted with a screw (14), and the screw (14) is connected to a lifting servo motor (13). The screw (14) and the cutting plate (15) are threadedly connected.
7. The sausage processing equipment for easy discharge according to claim 3, characterized in that: The outer surface of the box cover (8) is slidably fitted with a plug-in card (17). The outer surface of the box cover (8) is penetrated by a guide rod (16), and the guide rod (16) is in contact with the outer surface of the box cover (8). The outer surface of the guide rod (16) is provided with a groove, and the groove of the guide rod (16) engages with the plug-in card (17).