Floor material production equipment

Abstract

The utility model relates to the technical field of terrace material production, and discloses terrace material production equipment which comprises a stirring tank, a movable coating assembly is movably arranged on the stirring tank and comprises a movable frame, a rake tooth coating roller and universal wheels, a defoaming stirring mechanism is rotatably arranged in the stirring tank, and the stirring tank is connected with the movable frame. The defoaming and stirring mechanism comprises a conical screw rod, a stirring rod, a shearing blade, a material raking pipe and a defoaming barrel, the conical screw rod is rotationally arranged in the stirring tank, the stirring rod, the shearing blade and the defoaming barrel are all fixedly arranged on the curved surface side of the conical screw rod, the material raking pipe is fixedly arranged on the stirring rod, and the shearing blade is matched with the stirring rod and the stirring frame to shear mixed materials; meanwhile, the scraping plate scrapes the inner wall face of the stirring tank, the material raking cone and the defoaming barrel rotate in a matched mode, the materials penetrate through the material raking cone and the defoaming barrel to be defoamed, epoxy resin and the materials are mixed more evenly, and therefore the performance of the terrace materials used in the later period is more stable.

Description

Technical Field

[0001] This utility model belongs to the field of flooring material production technology, specifically, it relates to a flooring material production equipment. Background Technology

[0002] In the production of epoxy resin anti-permeability and wear-resistant flooring materials, mixing is a key step, which involves mixing raw materials such as epoxy resin, curing agent, filler, and pigment in proportion. This step is usually completed by a mixer to ensure that the materials are uniform.

[0003] The prior art discloses an epoxy resin anti-permeability and wear-resistant flooring production device (CN214635824U), comprising: a mixing tank, the top of which has a circular opening; a rotating mechanism, a mixing mechanism, and a scraping and rotating mechanism are provided on the mixing tank; the rotating mechanism includes a ring, a turntable, an annular toothed plate, a first motor, and a circular gear; the ring is fixedly installed on the top of the mixing tank, the turntable is rotatably installed on the top of the ring, the annular toothed plate is fixedly sleeved on the turntable, the first motor is fixedly installed on the top of the mixing tank, and the circular gear is fixedly installed on the output shaft of the first motor. The epoxy resin anti-permeability and wear-resistant flooring production device provided by this utility model can quickly mix and stir the raw materials, wipe off the raw materials adhering to the inner wall of the mixing tank, and rotate the raw materials at the bottom, thus preventing uneven mixing.

[0004] Research revealed that existing technologies rely solely on the physical dispersion of the mixing mechanism without an independent defoaming mechanism. Epoxy resin is a high-viscosity material, and air bubbles are easily left behind during mixing, leading to a decline in the performance of the flooring material later on. Furthermore, existing technologies lack certain coating measures, making it impossible to carry out coating and construction simultaneously with mixing. As a result, the epoxy resin tends to harden after its shelf life, rendering it unusable for construction and causing material waste.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A flooring material production equipment, including

[0008] A mixing tank, wherein a feed inlet is fixedly provided on the top surface of the mixing tank and a discharge outlet is fixedly provided on the bottom surface of the mixing tank;

[0009] A movable coating assembly is movably mounted on a mixing tank. The movable coating assembly includes a movable frame, a rake-tooth coating roller, and casters. The movable frame is hinged to the curved side of the mixing tank, the rake-tooth coating roller is rotatably mounted at the bottom of the mixing tank, and the casters are fixedly mounted on the bottom surface of the movable frame by bolts.

[0010] The defoaming and stirring mechanism is rotatably mounted inside the mixing tank. The defoaming and stirring mechanism includes a conical spiral rod, a stirring rod, a shearing blade, a rake tube, and a defoaming cylinder. The conical spiral rod is rotatably mounted inside the mixing tank. The stirring rod, shearing blade, and defoaming cylinder are all fixedly mounted on the curved side of the conical spiral rod. The rake tube is fixedly mounted on the stirring rod.

[0011] In a preferred embodiment of the present invention, a hinge shaft is fixedly provided on each side of the curved surface of the mixing tank, and the movable frame is an inverted L-shaped structure, wherein the movable frame is hinged to the mixing tank through the hinge shaft.

[0012] In a preferred embodiment of the present invention, four supports are fixedly provided on the bottom surface of the mixing tank. The four supports are arranged in an array at the four corners of the bottom surface of the mixing tank with the discharge port as the center. A rake tooth coating roller is rotatably arranged in each pair of supports, and two rake tooth coating rollers are symmetrically arranged on both sides of the discharge port.

[0013] In a preferred embodiment of this utility model, a motor is fixedly installed on the top surface of the mixing tank, and the output end of the motor passes through the top surface of the mixing tank and is connected to the top of the conical spiral rod. The conical spiral rod consists of a conical spiral and a shaft, with the shaft located above the conical spiral.

[0014] In a preferred embodiment of this utility model, two stirring rods and two shearing blades are symmetrically arranged, and the two shearing blades and the two stirring rods are fixedly connected to the curved surface of the shaft of the conical spiral rod.

[0015] In a preferred embodiment of this utility model, the stirring rod has a Y-shaped structure, and three scrapers are fixedly connected between the two stirring rods. The scrapers are arranged to fit against the inner wall of the mixing tank on the side away from the stirring rod.

[0016] In a preferred embodiment of this utility model, the bottom surface of the stirring rod is arranged with multiple V-shaped rake tubes, and three V-shaped stirring frames are fixedly arranged on the curved surface of the shaft. Each end of the stirring frame away from the shaft is fixedly connected to a defoaming cylinder, which is a frustum-shaped ring structure.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1. By setting up a defoaming and mixing mechanism, shearing blades are used in conjunction with mixing rods and mixing frames to shear the mixture. At the same time, scrapers scrape the inner wall of the mixing tank. The rake cone and defoaming cylinder rotate together, and the material passes through them to achieve defoaming. This makes the epoxy resin and the material mix more evenly, thus making the performance of the flooring material used later more stable.

[0019] 2. By setting up a mobile coating component, the device can be moved anytime and anywhere using a mobile frame and casters. The epoxy resin material is coated and spread using a toothed coating roller. Stirring and coating can be carried out in a timely manner to ensure the timeliness of use and avoid the material from curing beyond its applicable period, thus avoiding material waste.

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0023] Figure 2 This is a disassembly diagram of the mobile coating component of this utility model;

[0024] Figure 3 This is a cross-sectional view of the entire utility model;

[0025] Figure 4 This is a schematic diagram of the defoaming and stirring mechanism of this utility model;

[0026] Figure 5 This utility model Figure 4 Enlarged diagram of point A in the middle.

[0027] In the diagram: 10. Mixing tank; 11. Moving frame; 12. Motor; 13. Feed inlet; 14. Discharge outlet; 15. Support; 16. Rake tooth coating roller; 17. Hinge shaft; 18. Caster wheel; 19. Scraper; 20. Conical auger; 21. Mixing rod; 22. Shearing blade; 23. Rake cone; 24. Mixing frame; 25. Defoaming cylinder. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0029] A type of flooring material production equipment, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, including

[0030] A mixing tank 10 has a feed inlet 13 fixedly provided on its top surface and a discharge outlet 14 fixedly provided on its bottom surface.

[0031] The movable coating assembly is movably mounted on the mixing tank 10. The movable coating assembly includes a movable frame 11, a rake-tooth coating roller 16, and casters 18. The movable frame 11 is hinged to the curved side of the mixing tank 10, the rake-tooth coating roller 16 is rotatably mounted on the bottom of the mixing tank 10, and the casters 18 are fixedly mounted on the bottom surface of the movable frame 11 by bolts.

[0032] The defoaming and mixing mechanism is rotatably installed inside the mixing tank 10. The defoaming and mixing mechanism includes a conical spiral rod 20, a mixing rod 21, a shearing blade 22, a rake tube 23, and a defoaming cylinder 25. The conical spiral rod 20 is rotatably installed inside the mixing tank 10. The mixing rod 21, the shearing blade 22, and the defoaming cylinder 25 are all fixedly installed on the curved side of the conical spiral rod 20. The rake tube 23 is fixedly installed on the mixing rod 21.

[0033] Specifically, a valve is installed at the discharge port 14 to control the discharge of materials from the discharge port 14. At the same time, a plug is hinged to the side of the inlet port 13. After the filling is completed, the plug seals the inlet port 13 to prevent dust or liquid from splashing out during the mixing of materials in the mixing roller 10. In use, epoxy resin, curing agent, filler, pigment and other raw materials are added through the inlet port 13. The defoaming and stirring mechanism mixes the raw materials. During mixing, the materials are sheared and defoamed at the same time. After the mixing is completed, the moving frame 11 is flipped so that the casters 18 are away from the ground and the rake tooth coating roller 16 is in contact with the ground. Then, the discharge port 14 is opened through the valve to discharge the material to the position where the floor needs to be coated. Pushing the rake tooth coating roller 16 can timely coat the material on the ground within the applicable period of the epoxy resin.

[0034] like Figure 1 , Figure 2 and Figure 3 As shown, a hinge shaft 17 is fixedly installed on each side of the curved surface of the mixing tank 10, and the moving frame 11 has an inverted L-shaped structure. The moving frame 11 is hinged to the mixing tank 10 through the hinge shaft 17; Figure 1 and Figure 2 As shown, four supports 15 are fixedly installed on the bottom surface of the mixing tank 10. The four supports 15 are arranged in an array at the four corners of the bottom surface of the mixing tank 10 with the discharge port 14 as the center. A rake tooth coating roller 16 is rotatably installed in each pair of supports 15. The two rake tooth coating rollers 16 are symmetrically arranged on both sides of the discharge port 14.

[0035] The working principle is as follows: When coating is not required, the casters 18 roll on the ground. At this time, the movable frames 11 on both sides are inverted L-shaped structures, and the toothed coating rollers 16 are suspended above the ground. When the device needs to perform the coating process, the movable frames 11 on both sides need to be rotated so that the movable frames 11 on both sides are flipped through the corresponding hinges 17, so that the casters 18 on both sides are away from the ground. At the same time, the two toothed coating rollers 16 contact and adhere to the ground. At this time, by pushing the end of the movable frame 11 away from the casters 18 and pushing the entire device to move, the toothed coating rollers 16 roll and evenly coat the epoxy resin material discharged from the mixing tank 10 onto the ground.

[0036] like Figure 1 and Figure 3 As shown, a motor 12 is fixedly installed on the top surface of the mixing tank 10. The output end of the motor 12 passes through the top surface of the mixing tank 10 and is connected to the top of the conical spiral rod 20. The conical spiral rod 20 consists of a conical spiral and a shaft, with the shaft located above the conical spiral. Figure 4 and Figure 5 As shown, there are two symmetrically arranged stirring rods 21 and shearing blades 22, and the two shearing blades 22 and the two stirring rods 21 are fixedly connected to the curved surface of the shaft of the conical spiral rod 20.

[0037] like Figure 4 As shown, the stirring rod 21 has a Y-shaped structure, and three scrapers 19 are fixedly connected between the two stirring rods 21. The side of the scrapers 19 away from the stirring rods 21 is set against the inner wall of the mixing tank 10; as shown Figure 5 As shown, multiple V-shaped rake tubes 23 are arranged in an array on the bottom surface of the stirring rod 21, and three V-shaped stirring frames 24 are fixed in an array on the curved surface of the shaft. A defoaming cylinder 25 is fixedly connected to each end of the stirring frame 24 away from the shaft. The defoaming cylinder 25 has a frustum-shaped ring structure.

[0038] The working principle is as follows: During use, the motor 12 drives the shaft of the conical spiral rod 20 to rotate. At this time, the conical spiral rod 20 flips the material at the bottom of the mixing tank 10 upward. Simultaneously, the shaft moves two shearing blades 22 to shear and crush the material. The two Y-shaped stirring rods 21 drive three connected scrapers 19 to rotate and mix the material in the mixing tank 10. At the same time, the scrapers 19 scrape off the epoxy resin adhering to the inner wall of the mixing tank 10. Meanwhile, multiple rake cones 23 located at the bottom of the stirring rod 21 follow the rotation of the stirring rod 21 to penetrate and defoam the material at the top and bottom of the mixing tank 10. Similarly, the V-shaped stirring frame 24 is also driven by the shaft to rotate. The stirring frame 24 and the stirring rod 21 have the same mixing and stirring effect. The defoaming cylinder 25 driven by the stirring frame 24 penetrates and defoams the material in the middle of the mixing tank 10. The material in each position in the mixing tank 10 is mixed, stirred and defoamed evenly, so as to ensure that the performance of the floor is not affected by bubbles during the subsequent coating, thus making the floor performance more stable.

[0039] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A flooring material production equipment, characterized in that, include A mixing tank (10) is provided with a feed inlet (13) on its top surface and a discharge outlet (14) on its bottom surface. A movable coating assembly is movably mounted on a mixing tank (10). The movable coating assembly includes a movable frame (11), a toothed coating roller (16), and casters (18). The movable frame (11) is hinged to the curved side of the mixing tank (10). The toothed coating roller (16) is rotatably mounted on the bottom of the mixing tank (10). The casters (18) are fixedly mounted on the bottom surface of the movable frame (11) by bolts. The defoaming and stirring mechanism is rotatably disposed inside the stirring tank (10). The defoaming and stirring mechanism includes a conical spiral rod (20), a stirring rod (21), a shearing blade (22), a rake tube (23), and a defoaming cylinder (25). The conical spiral rod (20) is rotatably disposed inside the stirring tank (10). The stirring rod (21), the shearing blade (22), and the defoaming cylinder (25) are all fixedly disposed on the curved side of the conical spiral rod (20). The rake tube (23) is fixedly disposed on the stirring rod (21).

2. The flooring material production equipment according to claim 1, characterized in that, A hinge shaft (17) is fixedly installed on both sides of the curved surface of the mixing tank (10). The moving frame (11) is an inverted L-shaped structure. The moving frame (11) is hinged to the mixing tank (10) through the hinge shaft (17).

3. The flooring material production equipment according to claim 2, characterized in that, Four supports (15) are fixedly installed on the bottom surface of the mixing tank (10). The four supports (15) are arranged in an array at the four corners of the bottom surface of the mixing tank (10) with the discharge port (14) as the center. A rake tooth coating roller (16) is rotatably installed in each pair of supports (15). The two rake tooth coating rollers (16) are symmetrically arranged on both sides of the discharge port (14).

4. The flooring material production equipment according to claim 1, characterized in that, A motor (12) is fixedly installed on the top surface of the mixing tank (10). The output end of the motor (12) passes through the top surface of the mixing tank (10) and is connected to the top of the conical spiral rod (20). The conical spiral rod (20) consists of a conical spiral and a shaft, with the shaft located above the conical spiral.

5. The flooring material production equipment according to claim 4, characterized in that, Two stirring rods (21) and two shearing blades (22) are symmetrically arranged. The two shearing blades (22) and the two stirring rods (21) are fixedly connected to the curved surface of the shaft of the conical spiral rod (20).

6. The flooring material production equipment according to claim 5, characterized in that, The stirring rod (21) has a Y-shaped structure, and three scrapers (19) are fixedly connected between the two stirring rods (21). The scraper (19) is set on the inner wall of the mixing tank (10) on the side away from the stirring rod (21).

7. The flooring material production equipment according to claim 6, characterized in that, The bottom surface of the stirring rod (21) is arranged with multiple V-shaped rake tubes (23), and three V-shaped stirring frames (24) are fixedly arranged on the curved surface of the shaft. The two ends of the stirring frame (24) away from the shaft are respectively fixedly connected to a defoaming cylinder (25), and the defoaming cylinder (25) is a frustum ring structure.

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