Heat exchange circulating low-temperature homogenizer
By introducing a cleaning and power mechanism into the heat exchange circulating low-temperature homogenizer, and using an arc-shaped rotating block and an electric telescopic rod to achieve automated cleaning, the problems of material adhesion and cleaning in traditional equipment are solved, and the degree of automation and cleaning efficiency of the equipment are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG VICTORY BIOTECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional heat exchange circulating low-temperature homogenizers are not well-designed for materials with poor flowability during feeding, causing the materials to stick to the inner wall of the container, increasing the burden of manual operation and making them difficult to clean.
A heat exchange circulating low-temperature homogenizer including a cleaning mechanism and a power mechanism was designed. By setting up an arc-shaped rotating block and a fixed block, and cooperating with an electric telescopic rod and a motor, automated cleaning is achieved to avoid material adhesion. The feeding process is optimized through a feeding hopper, a conveying device and a discharging device.
It improves the automation level of the equipment, reduces the burden of manual operation, ensures complete material discharge, and reduces residue and cleaning difficulty.
Smart Images
Figure CN224167415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of homogenizer technology, and in particular to a heat exchange circulating low-temperature homogenizer. Background Technology
[0002] A homogenizer is a mechanical device that uses mechanical force or physical action to refine particles or droplets in materials (such as liquids, suspensions, emulsions, etc.) to the nanometer / micrometer level and disperse them uniformly. Its core objective is to improve the stability, uniformity, and functionality of materials, and it is widely used in food, pharmaceuticals, biotechnology, and chemical industries. The heat exchange circulating low-temperature homogenizer is a device that combines a heat exchange circulating system with low-temperature homogenization technology, and it has significant application value in the food, biopharmaceutical, and chemical industries.
[0003] However, traditional heat exchange circulating low-temperature homogenizers have a relatively simple structure and are not well-designed for feeding materials that lack fluidity. They may require a high level of manual labor during operation and may also leave residual unhomogenized materials on the inner wall of the container, which not only causes waste but is also difficult to clean.
[0004] For example, in the feeding step of a traditional heat exchange circulating low-temperature homogenizer, the unhomogenized material is usually poured into the hopper by the operator. However, some materials are quite viscous and stick to the inner wall of the container, making it difficult for them to fall off. The operator needs to use some tools and perform cumbersome operations to complete the feeding smoothly, and some material may still stick to the inner wall of the container. Utility Model Content
[0005] This utility model discloses a heat exchange circulating low-temperature homogenizer, which aims to solve the technical problems of traditional heat exchange circulating low-temperature homogenizers, which have a relatively simple structure, are not well designed for feeding materials with poor flowability, require high manual operation, and may leave residual unhomogenized materials on the inner wall of the container, resulting in waste and difficulty in cleaning.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A heat exchange circulating low-temperature homogenizer includes a body and a second mounting bracket disposed on an outer wall of one side of the body, and further includes:
[0008] Cleaning mechanism: The cleaning mechanism includes a placement frame set on the outer wall of the bottom of the machine body, a container body set on one inner wall of the placement frame, four fixing blocks set on the bottom inner wall of the container body, the same mounting rod connected to the bottom outer wall of the four fixing blocks, a rotating block set on one outer wall of each of the four fixing blocks, and the same rotating rod connected to the bottom outer wall of the four rotating blocks.
[0009] Power mechanism: The power mechanism is mounted on the second mounting bracket;
[0010] Working mechanism: The working mechanism is installed on the machine body.
[0011] In this solution, a placement rack set on the top of the machine body and a container body on the rack, together with four rotating blocks and fixed blocks inside the container body, all of which are arc-shaped, can be combined to form a complete circular plate. In use, the rotating blocks are controlled by a rotating rod to rotate and merge with the fixed blocks, leaving an arc-shaped gap. Then, the material body inside the container is discharged through the arc-shaped gap by a power device to the bottom of the container. After reaching the bottom, the rotating rod is rotated to open the rotating blocks and combine with the fixed blocks to form a complete circular plate. Then, the power device moves downward to bring out the material body inside the container. This avoids the material body, which lacks fluidity, from sticking to the container body. The automated design reduces the burden of manual operation.
[0012] In a preferred embodiment, the power mechanism includes a first electric telescopic rod disposed on one outer wall of the second mounting bracket. The piston end of the first electric telescopic rod is connected to a mounting box. A motor is disposed inside the mounting box. The output shaft of the motor is connected to the rotating rod. A mounting plate is connected to one outer wall of the mounting box, and the mounting rod is disposed on the mounting plate.
[0013] The first electric telescopic rod, mounted on the second mounting bracket, allows control of the cleaning mechanism's vertical movement within the container body. After cleaning, the cleaning mechanism can be retracted to one side to create space for subsequent operations. The motor inside the mounting box controls the rotation of four rotating blocks by rotating a lever. The mounting rod, which is attached to the lever, is fixedly connected to the four fixed blocks. Working in conjunction with the internal lever, this optimizes the cleaning effect, provides the cleaning mechanism with the power for lifting and rotating, and improves the automation level of the equipment.
[0014] In a preferred embodiment, the working mechanism includes a storage device disposed on the outer wall of one side of the machine body, a conveying device disposed on the bottom outer wall of the storage device, a discharge device disposed at one end of the conveying device, and a reaction device disposed at the top of the discharge device.
[0015] The material is fed into the storage device through the feeding hopper located directly below the container body, then into the discharge device through the conveying device, and then homogenized through the reaction device at the top, before being output as the finished product through the discharge device.
[0016] As described above, a heat exchange circulating low-temperature homogenizer includes a machine body and a second mounting frame disposed on one outer wall of the machine body. It further includes: a cleaning mechanism: the cleaning mechanism includes a placement frame disposed on the bottom outer wall of the machine body, a container body disposed on one inner wall of the placement frame, four fixing blocks disposed on the bottom inner wall of the container body, a common mounting rod connected to the bottom outer wall of the four fixing blocks, a rotating block disposed on one outer wall of each of the four fixing blocks, and a common rotating rod connected to the bottom outer wall of the four rotating blocks; a power mechanism: the power mechanism is disposed on the second mounting frame; and a working mechanism: the working mechanism is disposed on the machine body. The heat exchange circulating low-temperature homogenizer provided by this utility model has the technical effect of adding a cleaning mechanism, avoiding material adhesion, and reducing manual labor burden. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a heat exchange circulating low-temperature homogenizer proposed in this utility model.
[0018] Figure 2 This is a schematic diagram of the placement frame structure of a heat exchange circulating low-temperature homogenizer proposed in this utility model.
[0019] Figure 3 This is a schematic diagram of the mounting box structure of a heat exchange circulating low-temperature homogenizer proposed in this utility model.
[0020] Figure 4 This is a schematic diagram of the mounting rod structure of a heat exchange circulating low-temperature homogenizer proposed in this utility model.
[0021] Figure 5 This is a schematic diagram of the rotating block structure of a heat exchange circulating low-temperature homogenizer proposed in this utility model.
[0022] In the attached diagram: 1. Machine body; 2. First mounting frame; 3. Placement frame; 4. Second mounting frame; 5. Discharge device; 6. Pressure plate; 7. Reaction device; 8. Conveying device; 9. Storage device; 10. Feed hopper; 11. Container body; 12. First electric telescopic rod; 13. Mounting box; 14. Mounting rod; 15. Motor; 16. Mounting plate; 17. Rotating block; 18. Fixed block; 19. Rotating rod. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0024] The heat exchange circulating low-temperature homogenizer disclosed in this utility model is mainly used in traditional heat exchange circulating low-temperature homogenizers. When in use, the structure is relatively simple, and the design is not perfect for feeding some materials with poor flowability. The operation may require a high level of manual labor, and there may be residual unhomogenized materials on the inner wall of the container, which not only causes waste but is also difficult to clean.
[0025] Reference Figure 1 , Figure 4 and Figure 5 A heat exchange circulating low-temperature homogenizer includes a body 1 and a second mounting frame 4 disposed on one outer wall of the body 1. It also includes: a cleaning mechanism: the cleaning mechanism includes a placement frame 3 disposed on the bottom outer wall of the body 1, a container body 11 disposed on one inner wall of the placement frame 3, four fixing blocks 18 disposed on the bottom inner wall of the container body 11, a common mounting rod 14 connected to the bottom outer wall of the four fixing blocks 18, a rotating block 17 disposed on one outer wall of each of the four fixing blocks 18, and a common rotating rod 19 connected to the bottom outer wall of the four rotating blocks 17; a power mechanism: the power mechanism is disposed on the second mounting frame 4; and a working mechanism: the working mechanism is disposed on the body 1.
[0026] Among them, the four fixed blocks 18 and the four rotating blocks 17 are all arc-shaped.
[0027] In actual use, the interior of the container body 11 contains a viscous material (not shown in the figure).
[0028] Specifically, in this solution, the placement rack 3 set on the top of the machine body 1 and the container body 11 on the placement rack 3, together with the four rotating blocks 17 and the fixed blocks 18 inside the container body 11, are all arc-shaped and can be combined into a whole circular plate. In use, the rotating block 17 is controlled to rotate and merge with the fixed block 18 by the rotating rod 19, leaving an arc gap. Then, the material body inside the container is discharged through the arc gap by the power device. After reaching the bottom, the rotating rod 19 is rotated to open the rotating block 17 and combine with the fixed block 18 to form a whole circular plate. Then, the material body inside the container is carried out by the power device moving downward. This avoids the material body with poor fluidity sticking to the container body 11. The automation design reduces the burden of manual operation.
[0029] Reference Figure 2 , Figure 4 and Figure 5 In a preferred embodiment, the power mechanism includes a first electric telescopic rod 12 disposed on one side of the outer wall of the second mounting bracket 4. The piston end of the first electric telescopic rod 12 is connected to a mounting box 13. A motor 15 is disposed inside the mounting box 13. The output shaft of the motor 15 is connected to a rotating rod 19. A mounting plate 16 is connected to one side of the outer wall of the mounting box 13. A mounting rod 14 is disposed on the mounting plate 16.
[0030] The first electric telescopic rod 12 is used in conjunction with the cleaning mechanism.
[0031] Specifically, the first electric telescopic rod 12, which is set on the second mounting frame 4, can control the up and down movement of the cleaning mechanism inside the container body 11. After cleaning is finished, the cleaning mechanism can be retracted to one side to make room for subsequent operations. The motor 15, which is set inside the mounting box 13, can control the rotation of the four rotating blocks 17 by controlling the rotation of the rotating rod 19. The mounting rod 14, which is connected to the outer sleeve of the rotating rod 19, is fixedly connected to the four fixed blocks 18. It cooperates with the internal rotating rod 19 to optimize the cleaning effect, provide the cleaning mechanism with the power for lifting and rotating, and improve the automation level of the equipment.
[0032] Reference Figure 1 and Figure 3 In a preferred embodiment, the working mechanism includes a storage device 9 disposed on the outer wall of one side of the machine body 1, a conveying device 8 disposed on the bottom outer wall of the storage device 9, a discharge device 5 disposed at one end of the conveying device 8, and a reaction device 7 disposed at the top of the discharge device 5.
[0033] The storage device 9 has a connecting pipe on its top outer wall, and a feeding hopper 10 is located on the top outer wall of the connecting pipe. The feeding hopper 10 is located directly below the container body 11.
[0034] Specifically, the material body enters the storage device 9 through the connecting pipe via the feed hopper 10 located directly below the container body 11, then enters the discharge device 5 via the conveying device 8, undergoes homogenization via the reaction device 7 at the top, and finally outputs the finished product via the discharge device 5.
[0035] In practical use, the reaction device 7 is equipped with a heat exchanger (not shown in the figure) and a circulation system (not shown in the figure) to provide a continuous low temperature during the homogenization of the material body, thereby achieving efficient low-temperature homogenization and fully preserving the active structure of the internal material body (such as collagen).
[0036] Reference Figure 1 and Figure 3 In a preferred embodiment, a first mounting bracket 2 is also provided on the top outer wall of the machine body 1, and a second electric telescopic rod is provided on the bottom outer wall of the first mounting bracket 2. The piston end of the second electric telescopic rod is connected to a pressure plate 6, and the diameter of the pressure plate 6 is adapted to the inner diameter of the feed hopper 10.
[0037] Specifically, the pressure plate 6, which is connected to the first mounting bracket 2 on the top of the machine body 1 and the second electric telescopic rod, is made of rubber. After all the material inside the container body 11 has entered the feed hopper 10, the pressure plate 6 is moved downward to transport the viscous material on the inner wall of the feed hopper 10 downward, keeping the inner wall of the feed hopper 10 free of residue.
[0038] Working principle: In use, the container body 11 is first placed on the placement rack 3. Then, the motor 15 inside the mounting box 13 controls the rotating rod 19 and the rotating block 17 to rotate and merge with the fixed block 18, leaving an arc gap. Then, the rotating block 17 and the fixed block 18 are moved into the bottom of the container by the first electric telescopic rod 12. At the same time, the material body inside the container is discharged through the arc gap. After reaching the bottom, the rotating rod 19 is rotated to open the rotating block 17 and combine with the fixed block 18 to form a whole circular plate. Then, the first electric telescopic rod 12 moves downward to bring the material body inside the container out into the feed hopper 10 directly below. At this time, the first electric telescopic rod 12 retracts the entire cleaning mechanism to one side to leave space. The pressure plate 6 is controlled to move downward by the second electric telescopic rod set at the bottom of the first mounting rack 2, and the viscous material body on the inner wall of the feed hopper 10 is transported downward.
[0039] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A heat exchange circulating low-temperature homogenizer, comprising a body (1) and a second mounting bracket (4) disposed on the outer wall of one side of the body (1), characterized in that, Also includes: Cleaning mechanism: The cleaning mechanism includes a placement rack (3) set on the bottom outer wall of the body (1), a container body (11) is set on one side inner wall of the placement rack (3), four fixing blocks (18) are set on the bottom inner wall of the container body (11), the same mounting rod (14) is connected to the bottom outer wall of the four fixing blocks (18), a rotating block (17) is set on one side outer wall of each of the four fixing blocks (18), and the same rotating rod (19) is connected to the bottom outer wall of the four rotating blocks (17). Power mechanism: The power mechanism is mounted on the second mounting bracket (4); Working mechanism: The working mechanism is set on the body (1).
2. The heat exchange circulating low-temperature homogenizer according to claim 1, characterized in that, All four fixed blocks (18) and four rotating blocks (17) are arc-shaped.
3. The heat exchange circulating low-temperature homogenizer according to claim 1, characterized in that, The power mechanism includes a first electric telescopic rod (12) disposed on the outer wall of one side of the second mounting bracket (4). The piston end of the first electric telescopic rod (12) is connected to a mounting box (13). A motor (15) is disposed inside the mounting box (13). The output shaft of the motor (15) is connected to the rotating rod (19). A mounting plate (16) is connected to the outer wall of one side of the mounting box (13). The mounting rod (14) is disposed on the mounting plate (16).
4. A heat exchange circulating low-temperature homogenizer according to claim 3, characterized in that, The first electric telescopic rod (12) is used in conjunction with the cleaning mechanism.
5. A heat exchange circulating low-temperature homogenizer according to claim 1, characterized in that, The working mechanism includes a storage device (9) disposed on the outer wall of one side of the machine body (1), a conveying device (8) disposed on the bottom outer wall of the storage device (9), a discharge device (5) disposed at one end of the conveying device (8), and a reaction device (7) disposed at the top of the discharge device (5).
6. A heat exchange circulating low-temperature homogenizer according to claim 5, characterized in that, A connecting pipe is provided on the top outer wall of the storage device (9), and a feeding hopper (10) is provided on the top outer wall of the connecting pipe. The feeding hopper (10) is located directly below the container body (11).
7. A heat exchange circulating low-temperature homogenizer according to claim 6, characterized in that, The top outer wall of the machine body (1) is also provided with a first mounting bracket (2), and the bottom outer wall of the first mounting bracket (2) is provided with a second electric telescopic rod. The piston end of the second electric telescopic rod is connected to a pressure plate (6), and the diameter of the pressure plate (6) is adapted to the inner diameter of the feed hopper (10).