Segmented vertical mixer for height-limiting plant

Abstract

The utility model belongs to the technical field of battery production, and particularly relates to a segmented vertical mixer for a height-limiting plant. The utility model comprises: a hollow base; the driving motor and the stirring tank body are vertically mounted on the hollow base; the driving motor and the stirring tank body are linearly arranged side by side; the driving transmission belt wheel and an output shaft of the driving motor are coaxially arranged; the driven transmission belt pulley is in transmission connection with the driving transmission belt pulley through a transmission belt; the stirring mechanism and the driven transmission belt wheel are coaxially arranged; the stirring mechanism is vertically arranged, one end of the stirring mechanism is arranged in the hollow base, the other end of the stirring mechanism extends into the stirring tank body, and the driving transmission belt wheel and the driven transmission belt wheel are arranged on the same horizontal plane. According to the utility model, the mode that the driving motor and the stirring tank body are mounted in a 1-shaped manner in the prior art is changed, and the driving motor and the stirring tank body are separately, independently and vertically mounted on the base, so that the vertical mixer has the effect of a vertical mixer, can be suitable for a height-limited plant, and increases the use universality.

Description

Technical Field

[0001] This utility model belongs to the field of battery production technology, specifically relating to a segmented vertical mixer for height-restricted factory buildings. Background Technology

[0002] Mixing battery raw materials is an indispensable step in battery production. In actual production, a mixer is used to crush and mix the battery raw materials in proportion. Existing mixers are divided into horizontal mixers and vertical mixers. Horizontal mixers have a more complex structure and higher cost. Therefore, vertical mixers are mostly used for mixing battery raw materials. Vertical mixers often use a drive motor installed directly below the mixing tank in a "1" shape. The motor is connected to the mixing mechanism through a gearbox, thereby driving the mixing mechanism to rotate inside the mixing tank. To achieve large-scale crushing and mixing of battery raw materials, both the mixing tank and the drive motor need to be larger in size, thus occupying less space. However, this structure results in a higher height for the mixer. For small factories with height restrictions, existing vertical mixers cannot be installed smoothly in height-restricted workshops.

[0003] Based on the above problems, the applicant has designed a segmented vertical mixer specifically for height-restricted factory buildings. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing mixers that are too tall to be used in height-restricted factories, and to provide a segmented vertical mixer for height-restricted factories that can both ensure vertical mixing and reduce the overall height.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A segmented vertical mixer for height-restricted factory buildings includes:

[0007] Hollow base;

[0008] A drive motor and a mixing tank are vertically mounted on the hollow base; the drive motor and the mixing tank are arranged side by side in a straight line.

[0009] The active transmission pulley is coaxially arranged with the output shaft of the drive motor;

[0010] The driven pulley is connected to the driving pulley via a drive belt.

[0011] The stirring mechanism is coaxially arranged with the driven transmission pulley;

[0012] The stirring mechanism is vertically arranged, with one end located inside the hollow base and the other end extending into the stirring tank. Both the active drive pulley and the driven drive pulley are installed inside the hollow base, and are arranged on the same horizontal plane.

[0013] Furthermore, the transmission ratio between the driving pulley and the driven pulley is greater than 1.

[0014] Furthermore, the bottom of the base is provided with heat dissipation holes for cooling the active drive pulley and the driven drive pulley.

[0015] Furthermore, it also includes a control mechanism, which comprises:

[0016] The control box is fixedly mounted on the base;

[0017] The cover is rotatably mounted on one side of the control box.

[0018] The control unit, power supply, and fan are installed inside the control box.

[0019] And the start / stop button, emergency stop button and display screen are installed on the outside of the box cover;

[0020] The control unit, start / stop button, emergency stop button, display screen, and drive motor are all electrically connected to the power supply; the start / stop button, emergency stop button, display screen, and drive motor are all signal connected to the control unit; the drive motor is installed inside the control box.

[0021] Furthermore, the top of the control box is provided with a heat dissipation window for heat dissipation, and the heat dissipation window is correspondingly arranged with the fan.

[0022] Furthermore, the mixing tank includes a support base fixedly mounted on the base and a mixing tank fixedly mounted on the support base.

[0023] Furthermore, it also includes a cooling mechanism; the cooling mechanism includes:

[0024] Coolant source;

[0025] The cooling valve block is fixedly installed on the base;

[0026] A first cooling jacket is disposed on the tank wall of the mixing tank for cooling the mixing tank;

[0027] The second cooling jacket is disposed on the support base and is used to cool the support base;

[0028] The coolant source is connected to the cooling block pipeline; the first cooling jacket and the second cooling jacket are both connected to the cooling valve block via water pipes.

[0029] Furthermore, the cooling valve block includes a valve body; a main liquid inlet, a main liquid outlet, a first liquid outlet, a second liquid outlet, a first liquid inlet, and a second liquid inlet are provided on the valve body;

[0030] The main liquid inlet is connected to the first liquid outlet and the second liquid outlet via pipelines; the main liquid outlet is connected to the first liquid inlet and the second liquid inlet via pipelines.

[0031] Furthermore, the mixing tank is provided with a mixing tank inlet and a mixing tank outlet for circulating coolant in the first cooling jacket; the first outlet is connected to the mixing tank inlet pipeline; the first inlet is connected to the mixing tank outlet pipeline.

[0032] Furthermore, the support base is provided with a support base inlet and a support base outlet for circulating coolant in the second cooling jacket; the second outlet is connected to the support base inlet pipe; the second inlet is connected to the support base outlet pipe.

[0033] The beneficial effects of this utility model of a segmented vertical mixer for height-restricted factory buildings are:

[0034] This invention features a mixing tank vertically mounted on a base via a support seat. The drive motor and mixing tank are arranged side-by-side in a straight line, forming a vertical mixer. The drive unit and mixing tank are mounted in sections on the base, connected by a drive pulley, a driven pulley, and a transmission belt to transmit power. This design ensures vertical mixing while addressing the issue of excessive height in existing vertical mixers, making them unsuitable for height-restricted buildings. This invention changes the existing "I"-shaped mounting of the drive motor and mixing tank, installing them separately and vertically on the base. While achieving the effect of a vertical mixer, it is also suitable for height-restricted buildings, increasing its versatility. Attached Figure Description

[0035] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0036] Figure 1 This is a front-view perspective perspective view of the segmented mixer in this embodiment of the present invention.

[0037] Figure 2 This is a rear-view perspective view of the segmented mixer in this embodiment of the present invention.

[0038] Figure 3This is a bottom-view perspective view of the segmented mixer in this embodiment of the present invention.

[0039] Figure 4 This is a cross-sectional view of the segmented mixer in an embodiment of this utility model.

[0040] Figure 5 This is a schematic diagram of the bottom part of the segmented mixer in this embodiment of the utility model.

[0041] Figure 6 This is an installation diagram of the active drive pulley and the driven drive pulley in an embodiment of this utility model.

[0042] Figure 7 This is a schematic diagram of the structure of the cooling valve block in an embodiment of this utility model.

[0043] Figure 8 This is a perspective view of the cooling valve block in an embodiment of this utility model.

[0044] Figure 9 This is a connection diagram of the cooling mechanism in an embodiment of this utility model.

[0045] In the diagram: 1. Hollow base; 2. Drive motor; 3. Mixing tank; 31. Support base; 32. Mixing tank; 4. Drive pulley; 5. Driven pulley; 6. Transmission belt; 7. Mixing mechanism; 8. Heat dissipation holes; 9. Control mechanism; 91. Control box; 92. Box cover; 93. Control unit; 94. Power supply; 95. Fan; 96. Start / stop button; 97. Display screen; 98. Heat dissipation window; 99. Emergency stop button; 10. Cooling... Cooling mechanism, 101, cooling valve block, 1011, valve body, 1012, main liquid inlet, 1013, main liquid outlet, 1014, first liquid outlet, 1015, second liquid outlet, 1016, first liquid inlet, 1017, second liquid inlet, 102, first cooling jacket, 103, second cooling jacket, 104, mixing tank inlet, 105, mixing tank outlet, 106, support base inlet, 107, support base outlet. Detailed Implementation

[0046] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0047] like Figures 1-8The present invention provides a specific embodiment of a segmented vertical mixer for height-restricted factory buildings, comprising: a hollow base 1, a drive motor 2 and a mixing tank 3 vertically mounted on the hollow base 1, a drive pulley 4, a driven pulley 5, and a mixing mechanism 7. The drive motor 2 and the mixing tank 3 are arranged side-by-side in a straight line. The drive pulley 4 is coaxially mounted with the output shaft of the drive motor 2. The driven pulley 5 is connected to the drive pulley 4 via a transmission belt 6. The mixing mechanism 7 is coaxially mounted with the driven pulley 5 and is vertically positioned. One end of the mixing mechanism 7 is located inside the hollow base 1, and the other end extends into the mixing tank 3. Both the drive pulley 4 and the driven pulley 5 are installed inside the hollow base 1 and are arranged on the same horizontal plane.

[0048] In this embodiment, the mixing tank 3 is vertically mounted on the base via a support 31. The drive motor 2 and the mixing tank 3 are arranged side-by-side in a straight line, forming the vertical mixer of this invention. The drive unit and the mixing tank 3 are mounted in sections on the base, connected by a drive pulley 4, a driven pulley 5, and a transmission belt 6 to transmit power. This ensures vertical mixing while solving the problem of excessive height in existing vertical mixers, making them unsuitable for height-restricted factories. This embodiment changes the existing "I"-shaped mounting of the drive motor 2 and the mixing tank 3, installing them separately and independently on the base. While achieving the effect of a vertical mixer, it is also suitable for height-restricted factories, increasing its versatility.

[0049] In this embodiment, the transmission ratio between the active drive pulley 4 and the driven drive pulley 5 is greater than 1, which makes the rotational speed of the stirring mechanism 7 greater than that of the drive motor 2, thereby improving the stirring efficiency and mixing quality.

[0050] In order to dissipate the heat generated by the rotation of the drive belt 6 during transmission, this embodiment provides heat dissipation holes 8 at the bottom of the base for heat dissipation of the drive pulley 4 and the driven pulley 5, thereby increasing the service life of the drive pulley 4, the driven pulley 5 and the drive belt 6.

[0051] like Figure 1 and Figure 6As shown, the segmented vertical mixer for height-restricted factory buildings in this embodiment also includes a control mechanism 9. Specifically, the control mechanism 9 includes a control box 91 fixedly mounted on a base and a cover 92 rotatably mounted on one side of the control box 91. The control box 91 houses a control unit 93, a power supply 94, and a fan 95. The cover 92 houses a start / stop button 96, an emergency stop button 99, and a display screen 97. The control unit 93, start / stop button 96, emergency stop button 99, display screen 97, and drive motor 2 are all electrically connected to the power supply 94; the start / stop button 96, emergency stop button 99, display screen 97, and drive motor 2 are all signal connected to the control unit 93; and the drive motor 2 is installed inside the control box 91. In this embodiment, the top of the control box 91 is provided with a heat dissipation window 98, which corresponds to the fan 95, reducing the temperature inside the control box 91 and thus lowering the temperature of the components within the control box 91, thereby increasing the overall service life of the mixer.

[0052] In this embodiment, the mixing tank 3 includes a support base 31 fixedly mounted on a base and a mixing tank 32 fixedly mounted on the support base 31. The mixer is also equipped with a cooling mechanism 10. Specifically, the cooling mechanism 10 includes a coolant source, a cooling valve block 101 fixedly mounted on the base, a first cooling jacket 102 disposed on the tank wall of the mixing tank 32, and a second cooling jacket 103 disposed on the support base 31. The first cooling jacket 102 is used to cool the mixing tank 32, and the second cooling jacket 103 is used to cool the support base 31. The coolant source is connected to the cooling valve block 101 via a pipeline, and both the first cooling jacket 102 and the second cooling jacket 103 are connected to the cooling valve block 101 via water pipes. In this embodiment, the coolant can be cooling water or liquid nitrogen, etc., and the specific method can be adjusted according to actual needs. No absolute limitation is made on the material used for the coolant.

[0053] like Figure 7 and Figure 8 As shown, the cooling valve block 101 in this embodiment includes a valve body 1011, a main liquid inlet 1012, a main liquid outlet 1013, a first liquid outlet 1014, a second liquid outlet 1015, a first liquid inlet 1016, and a second liquid inlet 1017. The main liquid inlet 1012 is connected to the first liquid outlet 1014 and the second liquid outlet 1015 by pipes, and the main liquid outlet 1013 is connected to the first liquid inlet 1016 and the second liquid inlet 1017 by pipes.

[0054] In this embodiment, the mixing tank 32 is provided with a mixing tank inlet 104 and a mixing tank outlet 105 for circulating coolant in the first cooling jacket 102. The first outlet 1014 is connected to the mixing tank inlet 104 by a pipeline, and the first inlet 1016 is connected to the mixing tank outlet 105 by a pipeline.

[0055] See Figure 9 In this embodiment, the support base 31 is provided with a support base inlet 106 and a support base outlet 107 for the circulation of coolant in the second cooling jacket 103. The second outlet 1015 is connected to the support base inlet 106 by a pipeline, and the second inlet 1017 is connected to the support base outlet 107 by a pipeline. Specifically, in this embodiment, the cooling process of the first cooling jacket 102 is as follows: coolant flows sequentially from the coolant source into the main inlet 1012, the first outlet 1014, and the stirring tank inlet 104, and enters the first cooling jacket 102. The coolant flows in from the bottom of the first cooling jacket 102, and the high-temperature coolant flows from the stirring tank outlet 105 into the first inlet 1016, and is discharged from the main outlet 1013, continuously circulating, thereby reducing the temperature inside the stirring tank 3. The cooling process of the second cooling jacket 103 is as follows: coolant flows sequentially from the coolant source into the main inlet 1012, the second outlet 1015, and the support seat inlet 106, entering the second cooling jacket 103. The coolant flows in from the top of the second cooling jacket 103, carrying high-temperature coolant from the support seat outlet 107 into the second inlet 1017, and then exits from the main outlet 1013. In this embodiment, the coolant flows in from below the stirring tank 32 and flows out from above, ensuring that the coolant can fill the cooling jacket for better cooling. It should be understood that the stirring mechanism 7 in this embodiment includes a stirring shaft coaxially arranged with the driven drive pulley 5 and a stirring paddle mounted on the stirring shaft. The stirring paddle is disposed inside the stirring tank 32. Any stirring paddle from the prior art can be used in this embodiment; the specific structure of the stirring paddle will not be described in detail here.

[0056] It should be understood that the specific embodiments described above are only for explaining the present invention and are not intended to limit the present invention. Obvious variations or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.

Claims

1. A segmented vertical mixer for height-restricted factory buildings, characterized in that, include: Hollow base (1); A drive motor (2) and a mixing tank (3) are vertically mounted on the hollow base (1); the drive motor (2) and the mixing tank (3) are arranged side by side in a straight line; The active transmission pulley (4) is coaxially arranged with the output shaft of the drive motor (2); The driven pulley (5) is connected to the driving pulley (4) via a drive belt (6); The stirring mechanism (7) is coaxially arranged with the driven transmission pulley (5); The stirring mechanism (7) is arranged vertically, with one end of the stirring mechanism (7) located inside the hollow base (1) and the other end extending into the stirring tank (3); the active drive pulley (4) and the driven drive pulley (5) are both installed inside the hollow base (1), and the active drive pulley (4) and the driven drive pulley (5) are arranged on the same horizontal plane.

2. The segmented vertical mixer for height-restricted factory buildings according to claim 1, characterized in that: The transmission ratio between the active drive pulley (4) and the driven drive pulley (5) is greater than 1.

3. The segmented vertical mixer for height-restricted factory buildings according to claim 1, characterized in that: The bottom of the base is provided with heat dissipation holes (8) for dissipating heat from the driving pulley (4) and the driven pulley (5).

4. A segmented vertical mixer for height-restricted factory buildings according to claim 1, characterized in that, It also includes a control mechanism (9), which comprises: The control box (91) is fixedly installed on the base; The cover (92) is rotatably mounted on one side of the control box (91); The control unit (93), power supply (94), and fan (95) are installed inside the control box (91); And the start / stop button (96), emergency stop button (99) and display screen (97) are installed on the outside of the box cover (92); The control unit (93), start / stop button (96), emergency stop button (99), display screen (97), and drive motor (2) are all electrically connected to the power supply (94); the start / stop button (96), display screen (97), emergency stop button (99), and drive motor (2) are all signal connected to the control unit (93); the drive motor (2) is installed inside the control box (91).

5. A segmented vertical mixer for height-restricted factory buildings according to claim 4, characterized in that, The top of the control box (91) is provided with a heat dissipation window (98) for heat dissipation, and the heat dissipation window (98) is provided in correspondence with the fan (95).

6. A segmented vertical mixer for height-restricted factory buildings according to claim 1, characterized in that, The mixing tank (3) includes a support base (31) fixedly installed on the base and a mixing tank (32) fixedly installed on the support base (31).

7. A segmented vertical mixer for height-restricted factory buildings according to claim 6, characterized in that, It also includes a cooling mechanism (10); the cooling mechanism (10) includes: Coolant source; Cooling valve block (101) is fixedly installed on the base; A first cooling jacket (102) is disposed on the tank wall of the mixing tank (32) for cooling the mixing tank (32); A second cooling jacket (103) is provided on the support base (31) for cooling the support base (31); The coolant source is connected to the cooling valve block (101) via a pipeline; the first cooling jacket (102) and the second cooling jacket (103) are both connected to the cooling valve block (101) via water pipes.

8. A segmented vertical mixer for height-restricted factory buildings according to claim 7, characterized in that, The cooling valve block (101) includes a valve body (1011); a main liquid inlet (1012), a main liquid outlet (1013), a first liquid outlet (1014), a second liquid outlet (1015), a first liquid inlet (1016), and a second liquid inlet (1017) opened on the valve body (1011); The main liquid inlet (1012) is connected to the first liquid outlet (1014) and the second liquid outlet (1015) via pipelines; the main liquid outlet (1013) is connected to the first liquid inlet (1016) and the second liquid inlet (1017) via pipelines.

9. A segmented vertical mixer for height-restricted factory buildings according to claim 8, characterized in that, The mixing tank (32) is provided with a mixing tank inlet (104) and a mixing tank outlet (105) for circulating coolant in the first cooling jacket (102); the first outlet (1014) is connected to the mixing tank inlet (104) by a pipeline; the first inlet (1016) is connected to the mixing tank outlet (105) by a pipeline.

10. A segmented vertical mixer for height-restricted factory buildings according to claim 8, characterized in that, The support base (31) is provided with a support base inlet (106) and a support base outlet (107) for the circulation of coolant in the second cooling jacket (103); the second outlet (1015) is connected to the support base inlet (106) via a pipeline; the second inlet (1017) is connected to the support base outlet (107) via a pipeline.

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