Automatic grouping device for dyed yarn spindles

The automated device, consisting of components such as conveyor belts and inspection cameras, enables automated screening and sorting of colored yarn spindles, solving the problem of low efficiency in manual sorting, improving production efficiency and reducing costs.

CN224168065UActive Publication Date: 2026-04-28XIANGSHUI SHENGSHUN TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGSHUI SHENGSHUN TEXTILE CO LTD
Filing Date
2025-02-25
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the current production process, color differentiation of colored yarn spindles mainly relies on manual sorting, which results in low efficiency and high cost, making it difficult to meet the needs of large-scale production.

Method used

An automated device using components such as a conveyor, detection camera, stepper motor, and screening plate achieves automated screening and sorting of colored yarn spindles through light source detection and mechanical action.

Benefits of technology

It has enabled automated sorting of colored yarn spindles, improved production efficiency, reduced labor costs, and met the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automatic grouping devices for dyed yarn spindles, and discloses an automatic grouping device for dyed yarn spindles, which comprises a conveying table, a conveying groove arranged at the top end of the conveying table, a plurality of conveying rollers rotatably connected between two sides of the conveying groove, an equipment box arranged on one side of the conveying table, and a screening groove arranged on one side of the equipment box. A supporting block is arranged at the bottom end of the screening groove, an equipment block is arranged at the top end of the conveying groove, a detection camera is arranged at the bottom end of the equipment block, and a screening plate is rotationally connected to the top end of the supporting block. According to the device, through cooperative use of the detection camera, the equipment block and the lighting lamp tube, colors of dyed yarn spindles entering the screening groove can be conveniently screened, and through cooperative use of the stepping motor, the rotating shaft, the connecting block and the screening plate, the screened dyed yarn spindles can be conveniently adjusted to proper positions.
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Description

Technical Field

[0001] This utility model belongs to the technical field of automatic yarn spinning device, and more specifically, it relates to an automatic yarn spinning device. Background Technology

[0002] Modern colored yarn production and processing largely utilizes automated technologies and equipment to improve efficiency, precision, and quality while reducing production costs. Colored yarn production typically involves multiple stages, including dyeing, spinning, and weaving. Applying automation technology to these stages significantly enhances the automation level of the production line, ensuring consistent yarn quality and meeting the rapid and diverse demands of the market.

[0003] When using colored yarn spindles, it is necessary to distinguish between different colored yarn spindles to facilitate the next automated process. However, before hanging the yarn, the color differentiation of the colored yarn spindles can mostly only be done manually by the factory workers. Modern colored yarn textile factories often have a large production volume and a large number of colored yarn spindles to be selected, which requires a lot of manpower for sorting, resulting in high costs and low efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an automatic yarn spinning device to achieve a more practical purpose. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an automatic yarn spinning device, which is achieved by the following specific technical means:

[0006] An automatic yarn spinning device includes a conveyor table with a conveying groove at its top. Several conveying rollers are rotatably connected between the two sides of the conveying groove. An equipment box is located on one side of the conveyor table, and a screening groove is located on one side of the equipment box, with the opening of the screening groove corresponding to the position of the conveying groove. A support block is located at the bottom of the screening groove. An equipment block is located at the top of the conveying groove, and a detection camera is located at the bottom of the equipment block. A screening plate is rotatably connected to the top of the support block, and limit plates are located on both sides of the screening plate. Several discharge troughs are located on the side of the equipment box away from the conveyor table, and the other side of each discharge trough communicates with the screening groove. A baffle is movably installed on the side of the support block adjacent to the discharge troughs.

[0007] Furthermore, the bottom of the conveyor is provided with two pairs of support columns, and the bottom of the equipment box is provided with two pairs of bases.

[0008] Furthermore, a lighting tube is provided at the bottom of the device block.

[0009] Furthermore, a rotating shaft is rotatably connected to the top of the support block, and a connecting block is provided at the top of the rotating shaft. The top of the connecting block is fixedly connected to the bottom of the screening plate.

[0010] Furthermore, a drive groove is provided inside the support block, and a stepper motor is installed in the drive groove. The bottom end of the rotating shaft passes through the top end of the support block and extends into the drive groove. The output end of the stepper motor is connected to the end of the rotating shaft that extends into the drive groove via a coupling.

[0011] Furthermore, a pair of electric push rods are provided inside the support block, and the top end of the electric push rods is fixedly connected to the bottom end of the baffle.

[0012] Furthermore, a controller is provided on one side of the equipment box, and a glass observation panel is provided on the side of the equipment box located on the side of the controller.

[0013] Furthermore, each of the aforementioned discharge troughs is equipped with an inclined block.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] In this invention, the color of the yarn spindles entering the screening tank can be conveniently screened by the combined use of a detection camera, a device block, and a lighting tube. The screened yarn spindles can be conveniently adjusted to a suitable position by the combined use of a stepper motor, a rotating shaft, a connecting block, and a screening plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a cross-sectional view of the back of this utility model.

[0018] Figure 3 This is a side sectional view of the present invention.

[0019] Figure 4 This is a utility model Figure 3 An enlarged schematic diagram of the A structure.

[0020] Figure 5 This is a schematic diagram of the overall structure of the screening mechanism of this utility model.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Conveyor table; 2. Conveyor trough; 3. Conveyor roller; 4. Equipment box; 5. Screening trough; 6. Support block; 7. Equipment block; 8. Detection camera; 9. Screening plate; 10. Limiting plate; 11. Discharge trough; 12. Baffle; 13. Support column; 14. Base; 15. Lighting tube; 16. Rotating shaft; 17. Connecting block; 18. Drive trough; 19. Stepper motor; 20. Electric push rod; 21. Controller; 22. Glass observation plate; 23. Inclined block. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To be continued Figure 5 As shown:

[0028] This utility model provides an automatic yarn spinning device, including a conveyor table 1, a conveyor groove 2 at the top of the conveyor table 1, a plurality of conveyor rollers 3 rotatably connected between the two sides of the conveyor groove 2, an equipment box 4 on one side of the conveyor table 1, a screening groove 5 on one side of the equipment box 4, and the position of the groove opening of the screening groove 5 corresponds to the position of the conveyor groove 2, a support block 6 at the bottom of the screening groove 5, an equipment block 7 at the top of the conveyor groove 2, a detection camera 8 at the bottom of the equipment block 7, a screening plate 9 rotatably connected to the top of the support block 6, and limit plates 10 on both sides of the screening plate 9, a plurality of discharge grooves 11 on the side of the equipment box 4 away from the conveyor table 1, and the other side of the plurality of discharge grooves 11 is connected to the screening groove 5, and a baffle 12 is movably provided on the side of the support block 6 adjacent to the plurality of discharge grooves 11.

[0029] The bottom of the conveyor 1 is provided with two pairs of support columns 13, and the bottom of the equipment box 4 is provided with two pairs of bases 14. The support columns 13 and bases 14 can stably support the entire device.

[0030] The bottom of the device block 7 is equipped with a lighting tube 15, which facilitates the use of the detection camera 8.

[0031] The top of the support block 6 is rotatably connected to a rotating shaft 16, and the top of the rotating shaft 16 is provided with a connecting block 17. The top of the connecting block 17 is fixedly connected to the bottom of the screening plate 9.

[0032] The support block 6 has a drive groove 18 inside, and a stepper motor 19 is installed in the drive groove 18. The bottom end of the rotating shaft 16 passes through the top end of the support block 6 and extends into the drive groove 18. The output end of the stepper motor 19 is connected to the end of the rotating shaft 16 that extends into the drive groove 18 through a coupling.

[0033] The support block 6 is equipped with a pair of electric push rods 20. The top of the electric push rods 20 is fixedly connected to the bottom of the baffle 12, and the electric push rods 20 enable the baffle 12 to be raised and lowered conveniently.

[0034] The equipment box 4 has a controller 21 on one side and a glass observation plate 22 on the side of the controller 21. The controller 21 can conveniently operate the entire device, and the glass observation plate 22 can facilitate the staff to observe the screening process.

[0035] Each of the discharge troughs 11 is equipped with an inclined block 23, which allows the screened colored yarn spindles to fall out of the device.

[0036] The working principle of this embodiment is as follows: When using this utility model, the operator operates the controller 21 to adjust the entire device. Then, the conveyor roller 3 continuously feeds the colored yarn bobbins that need to be screened one by one into the screening tank 5. When a single colored yarn bobbin enters the screening tank 5, it will fall onto the screening plate 9 through the support block 6 and be blocked by the baffle 12 to prevent it from moving further. The conveyor roller 3 will stop and wait. Then, the lighting tube 15 provides a suitable light source, and the detection camera 8 will detect the color of the colored yarn bobbin. After the detection is completed, the stepper motor 19 receives an electrical signal and drives the rotating shaft 16 to rotate. The rotation of the rotating shaft 16 causes the connecting block 17 to drive the screening plate 9 to rotate. At this time, the electric push rod 20 drives the baffle 12 to descend, so that the colored yarn bobbins on the screening plate 9 can fall into the discharge tank 11 of the corresponding color and be discharged into a suitable external collection device.

[0037] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An automatic yarn spinning device, comprising a conveyor (1), characterized in that: The top of the conveyor platform (1) is provided with a conveying groove (2), and several conveying rollers (3) are rotatably connected between the two sides of the conveying groove (2). A device box (4) is provided on one side of the conveyor platform (1), and a screening groove (5) is provided on one side of the device box (4). The opening of the screening groove (5) corresponds to the position of the conveying groove (2). A support block (6) is provided at the bottom of the screening groove (5), and a device block (7) is provided at the top of the conveying groove (2). A detection camera (8) is provided at the bottom of the support block (7), and a screening plate (9) is rotatably connected to the top of the support block (6). Limiting plates (10) are provided on both sides of the screening plate (9). Several discharge troughs (11) are opened on the side away from the conveyor (1), and the other side of the several discharge troughs (11) are connected to the screening trough (5). A baffle (12) is movably provided on the side of the support block (6) adjacent to the several discharge troughs (11).

2. The automatic yarn spinning device as described in claim 1, characterized in that: The bottom of the conveyor (1) is provided with two pairs of support columns (13), and the bottom of the equipment box (4) is provided with two pairs of bases (14).

3. The automatic yarn spinning device as described in claim 1, characterized in that: A lighting tube (15) is provided at the bottom of the device block (7).

4. The automatic yarn spinning device as described in claim 1, characterized in that: The top of the support block (6) is rotatably connected to a rotating shaft (16), and the top of the rotating shaft (16) is provided with a connecting block (17). The top of the connecting block (17) is fixedly connected to the bottom of the screening plate (9).

5. The automatic yarn spinning device as described in claim 4, characterized in that: The support block (6) has a drive groove (18) inside, and a stepper motor (19) is installed in the drive groove (18). The bottom end of the rotating shaft (16) passes through the top end of the support block (6) and extends into the drive groove (18). The output end of the stepper motor (19) is connected to the end of the rotating shaft (16) extending into the drive groove (18) through a coupling.

6. The automatic yarn spinning device as described in claim 1, characterized in that: The support block (6) is equipped with a pair of electric push rods (20), the top of which is fixedly connected to the bottom of the baffle (12).

7. The automatic yarn spinning device as described in claim 1, characterized in that: A controller (21) is provided on one side of the equipment box (4), and a glass observation plate (22) is provided on the side of the controller (21) of the equipment box (4).

8. The automatic yarn spinning device as described in claim 1, characterized in that: Each of the aforementioned discharge troughs (11) is provided with an inclined block (23).