Anti-clamping stagnation type cutting sleeve automatic pre-assembling machine

Abstract

The utility model provides an anti-clamping stagnation type cutting sleeve automatic pre-assembling machine, and relates to the technical field of pre-assembling equipment. The pre-assembling assembly is arranged in the box body, the pre-assembling assembly comprises a box cover rotationally connected to the box body, an air cylinder is installed on the box cover, efficient assembling is achieved through cooperative work of the pre-assembling assembly and the positioning assembly in the box body, in the pre-assembling assembly, the air cylinder on the box cover drives a control valve, and therefore the clamping stagnation prevention type automatic pre-assembling machine for the clamping stagnation prevention type clamping sleeve is achieved. The air compressor is controlled to provide power for the assembling head and complete pre-assembling operation of the clamping sleeve, the placing block is used for placing the clamping sleeve to be assembled, the positioning assembly pushes the supporting plate to slide along the guide rod through the electric push rod and drives the rotating rod and the rotating block to adjust the position of the positioning plate, the clamping sleeve is accurately positioned through the rolling wheels, and the assembling precision is ensured. The whole process is monitored and adjusted in real time through the intelligent control system, the clamping stagnation phenomenon is effectively avoided, and the assembling efficiency and quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of pre-installation equipment technology, and in particular to an anti-jamming type automatic pre-installation machine for card sleeves. Background Technology

[0002] The anti-jamming ferrule automatic pre-assembly machine is a device used to automate the assembly of ferrules in the production process. It aims to improve assembly efficiency and reduce manual operation. Traditional ferrule assembly is prone to jamming and blockage, which affects production efficiency and product quality. This automatic pre-assembly machine, through optimized design and intelligent control system, can effectively avoid jamming and ensure smooth and efficient ferrule assembly. It is widely used in the electronics, machinery and other industries.

[0003] However, in actual use, the following shortcomings still exist. For example, the existing anti-jamming automatic ferrule pre-installation machine cannot accurately position the ferrule to prevent jamming. When the ferrule jams, the equipment needs to be stopped for troubleshooting and repair. Operators need to spend time finding the specific location and cause of the jamming and then making corresponding adjustments or repairs. This will lead to prolonged downtime, reduce actual production time, and thus affect overall production efficiency. Jamming may cause the ferrule to be subjected to excessive compression, stretching, or friction during pre-installation, resulting in problems such as deformation, breakage, or surface scratches. Such ferrules may not be able to play their protective role properly in subsequent use, affecting product quality and safety.

[0004] Therefore, this utility model proposes an anti-jamming automatic pre-loading machine for card sleeves to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an anti-jamming automatic pre-loading machine for card sleeves.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an anti-jamming type automatic pre-loading machine for card sleeves, comprising:

[0007] Box;

[0008] A pre-assembled component is placed inside a housing. The pre-assembled component includes a housing cover rotatably connected to the housing, a cylinder mounted on the housing cover, a control valve fixed to the output end of the cylinder, an air compressor mounted on the control valve, an assembly head mounted on the air compressor, and a placement block fixed on the housing cover near the assembly head.

[0009] A positioning assembly is placed on the side of the box cover near the assembly head. The positioning assembly includes a support base fixed to the box cover, an electric push rod mounted on one side of the support base, a support plate fixed to the output end of the electric push rod, a guide rod fixed to the support base, a support plate slidably connected to the guide rod, a rotating rod rotatably connected to the support plate, a rotating block rotatably connected to the rotating rod, the rotating block rotatably connected to the support base, a positioning plate fixed to the support plate, and a roller rotatably connected to the positioning plate.

[0010] Furthermore, the housing is fixed with casters.

[0011] The beneficial effects of adopting the above-mentioned further solution are: the casters are fixed to the bottom of the box, which enables the equipment to move flexibly and facilitates the rapid transfer of the equipment between different work sites. The casters can adapt to the weight of the equipment and the needs of the working environment, thereby improving the portability and practicality of the equipment.

[0012] Furthermore, the air compressor is provided with a buffer assembly, which includes a support rod fixed to the air compressor, and the other end of the support rod is fixed to a support base.

[0013] The beneficial effects of adopting the above-mentioned further solution are: the buffer assembly connects the air compressor and the support base through the support rod, which plays the role of support and overload protection. When the air compressor is overloaded, the support rod transmits the overload force to the buffer assembly, and the energy is dispersed and absorbed through the buffer structure to prevent equipment damage.

[0014] Furthermore, a first sliding plate is slidably connected to the support rod.

[0015] The beneficial effects of adopting the above-mentioned further solution are: the first sliding plate is slidably connected to the support rod and can move along the axial direction of the support rod; the buffer plate is fixed on the first sliding plate and is used to absorb the overload impact force generated by the air compressor.

[0016] Furthermore, a buffer plate is fixed on the first sliding plate.

[0017] The beneficial effect of adopting the above-mentioned further solution is that when an overload occurs, the buffer plate disperses and weakens the overload energy through the sliding displacement of the first sliding plate, thereby protecting the air compressor and other components from damage.

[0018] Furthermore, a second sliding plate is slidably connected to the side of the support rod near the support base.

[0019] The beneficial effects of adopting the above-mentioned further solution are: the second sliding plate is slidably connected to the side of the support rod near the support seat and works in coordination with the first sliding plate. When an overload occurs, the second sliding plate further disperses the overload energy through sliding displacement, and through its connection with the telescopic spring, it converts the overload energy into the elastic potential energy of the spring, thereby achieving overload protection.

[0020] Furthermore, a telescopic spring is provided on the support rod, with one end of the telescopic spring fixed to the first sliding plate and the other end of the telescopic spring fixed to the second sliding plate.

[0021] The beneficial effects of adopting the above-mentioned further solution are: the telescopic spring connects the first sliding plate and the second sliding plate, and absorbs and buffers the overload energy generated by the air compressor through elastic deformation. When an overload occurs, the overload force is transmitted to the telescopic spring through the first sliding plate. The spring disperses and weakens the energy through compression and rebound, thereby effectively reducing the overload impact, protecting the key components of the equipment, and extending the service life of the equipment.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0023] In this invention, the anti-jamming ferrule automatic pre-assembly machine achieves efficient assembly through the coordinated work of the pre-assembly component and the positioning component inside the housing. In the pre-assembly component, the cylinder-driven control valve on the housing cover controls the air compressor to provide power to the assembly head, completing the pre-assembly operation of the ferrule. The placement block is used to place the ferrule to be assembled. The positioning component pushes the support plate along the guide rod through the electric push rod, driving the rotating rod and rotating block to adjust the position of the positioning plate, so that the roller accurately positions the ferrule, ensuring assembly accuracy. The entire process is monitored and adjusted in real time by the intelligent control system, effectively avoiding jamming and improving assembly efficiency and quality. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of an anti-jamming type automatic pre-loading machine for card sleeves according to this utility model;

[0025] Figure 2 This is a schematic diagram of the pre-assembly component structure of an anti-jamming type automatic pre-assembly machine for card sleeves according to the present invention;

[0026] Figure 3 This is a schematic diagram of the positioning component structure of an anti-jamming type automatic pre-loading machine for card sleeves according to this utility model;

[0027] Figure 4 This is a schematic diagram of the buffer component structure of an anti-jamming type automatic pre-loading machine for card sleeves according to this utility model.

[0028] Figure label:

[0029] 1. Box body;

[0030] 2. Pre-assembled components; 21. Box cover; 22. Cylinder; 23. Control valve; 24. Air compressor; 25. Assembly head; 26. Placement block; 27. Casters;

[0031] 3. Positioning assembly; 31. Support base; 32. Electric push rod; 33. Support plate; 34. Guide rod; 35. Rotating rod; 36. Rotating block; 37. Positioning plate; 38. Roller;

[0032] 4. Buffer assembly; 41. Support rod; 42. First sliding plate; 43. Buffer plate; 44. Second sliding plate; 45. Telescopic spring. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1-3 As shown, this embodiment provides a technical solution: an automatic pre-loading machine for anti-jamming card sleeves, comprising:

[0035] Box 1;

[0036] Pre-installed component 2 is placed inside the housing 1. The pre-installed component 2 includes a cover 21 rotatably connected to the housing 1. A cylinder 22 is installed on the cover 21. A control valve 23 is fixed to the output end of the cylinder 22. An air compressor 24 is provided on the control valve 23. An assembly head 25 is provided on the air compressor 24. A placement block 26 is fixed on the side of the cover 21 near the assembly head 25.

[0037] Positioning component 3 is located on the side of the box cover 21 near the assembly head 25. Positioning component 3 includes a support base 31 fixed to the box cover 21, an electric push rod 32 mounted on one side of the support base 31, a support plate 33 fixed to the output end of the electric push rod 32, a guide rod 34 fixed to the support base 31, the support plate 33 slidably connected to the guide rod 34, a rotating rod 35 rotatably connected to the support plate 33, a rotating block 36 rotatably connected to the rotating rod 35, and the rotating block 36 rotatably connected to the support base 31. A positioning plate 37 is fixed to the support plate 33, and a roller 38 rotatably connected to the positioning plate 37. The anti-jamming automatic pre-assembly machine achieves efficient assembly through the coordinated operation of the pre-assembly component 2 and the positioning component 3 within the box 1. In the pre-assembly component 2, the cylinder 22 on the cover 21 drives the control valve 23, which in turn controls the air compressor 24 to provide power to the assembly head 25, completing the pre-assembly operation of the ferrule. The placement block 26 is used to place the ferrule to be assembled, ensuring that the ferrule is fixed in position during the assembly process. The positioning component 3 pushes the support plate 33 to slide along the guide rod 34 through the electric push rod 32, which drives the rotating rod 35 and the rotating block 36 to adjust the position of the positioning plate 37, so that the roller 38 accurately positions the ferrule, ensuring assembly accuracy. The system adjusts the actions of the cylinder 22 and the electric push rod 32 in real time to ensure the accuracy of pre-assembly and positioning. Through this closed-loop control, the system can effectively avoid jamming, improve assembly efficiency and quality, and achieve efficient and accurate assembly of the ferrule.

[0038] The above solutions also have the problem that pre-installing the card sleeve cannot effectively reduce overload impact, such as... Figure 1 As shown: The housing 1 is fixed with casters 27. The casters 27 are fixed to the bottom of the housing 1, which enables the equipment to move flexibly and facilitates the quick transfer of the equipment between different work sites. The casters 27 can adapt to the weight of the equipment and the needs of the working environment, improving the portability and practicality of the equipment.

[0039] like Figures 1-2 as well as Figure 4As shown, an air compressor 24 is equipped with a buffer assembly 4. The buffer assembly 4 includes a support rod 41 fixed to the air compressor 24, with the other end of the support rod 41 fixed to a support base 31. The buffer assembly 4 connects the air compressor 24 and the support base 31 through the support rod 41, serving as a support and overload protection mechanism. When the air compressor 24 is overloaded, the support rod 41 transmits the overload force to the buffer assembly 4. The buffer structure disperses and absorbs the energy, preventing equipment damage. A first sliding plate 42 is slidably connected to the support rod 41 and can move axially along the support rod 41. A buffer plate 43 is fixed to the first sliding plate 42 and is used to absorb the overload impact force generated by the air compressor 24. When an overload occurs, the buffer plate 43 disperses and weakens the overload energy through the sliding displacement of the first sliding plate 42, thereby protecting the air compressor 24 and other components from damage. A second sliding plate 44 is slidably connected to the support rod 41 near the support base 31. The second sliding plate 44 works in conjunction with the first sliding plate 42. When an overload occurs, the second sliding plate 44 further disperses the overload energy through sliding displacement and, through its connection with the telescopic spring 45, converts the overload energy into the elastic potential energy of the spring, thus achieving overload protection. The support rod 41 is equipped with a telescopic spring 45. One end of the telescopic spring 45 is fixed to the first sliding plate 42, and the other end is fixed to the second sliding plate 44. The telescopic spring 45 connects the first sliding plate 42 and the second sliding plate 44. Through elastic deformation, it absorbs and buffers the overload energy generated by the air compressor 24. When an overload occurs, the overload force is transmitted to the telescopic spring 45 through the first sliding plate 42. The spring disperses and weakens the energy through compression and rebound, thereby effectively reducing the overload impact, protecting key components of the equipment, and extending the service life of the equipment.

[0040] like Figures 1-4As shown, firstly, the placement block 26 is used to place the ferrule to be assembled, ensuring that the ferrule is fixed in position during assembly. The positioning component 3 pushes the support plate 33 to slide along the guide rod 34 via the electric push rod 32, driving the rotating rod 35 and the rotating block 36 to adjust the position of the positioning plate 37, so that the roller 38 accurately positions the ferrule, ensuring assembly accuracy. The system adjusts the actions of the cylinder 22 and the electric push rod 32 in real time to ensure the accuracy of pre-assembly and positioning. Through this closed-loop control, the system can effectively avoid jamming and improve assembly efficiency and quality. Subsequently, the cylinder 22 in the pre-assembly component 2 drives the control valve 23 to control the air compressor 24 to provide power to the assembly head 25, completing the pre-assembly operation of the ferrule. In addition, the bottom of the housing 1 is fixed with casters 27, giving the equipment flexible mobility and facilitating rapid transfer of the equipment between different work sites. An air compressor 24 is equipped with a buffer assembly 4, which connects the air compressor 24 and the support base 31 via a support rod 41. This assembly provides support and overload protection. When the air compressor 24 is overloaded, the support rod 41 transfers the overload force to the buffer assembly 4. The buffer structure disperses and absorbs the energy, preventing equipment damage. The first sliding plate 42 and the second sliding plate 44 in the buffer assembly 4 work together. When an overload occurs, they further disperse the overload energy through sliding displacement. Through connection with the telescopic spring 45, the overload energy is converted into the elastic potential energy of the spring, achieving overload protection. The telescopic spring 45 connects the first sliding plate 42 and the second sliding plate 44. Through elastic deformation, it absorbs and buffers the overload energy generated by the air compressor 24, thereby effectively reducing overload impact, protecting key components of the equipment, and extending the service life of the equipment.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automatic pre-loading machine for anti-jamming card sleeves, characterized in that, include: Box (1); A pre-assembled component (2) is placed inside a housing (1). The pre-assembled component (2) includes a cover (21) rotatably connected to the housing (1). A cylinder (22) is installed on the cover (21). A control valve (23) is fixed to the output end of the cylinder (22). An air compressor (24) is provided on the control valve (23). An assembly head (25) is provided on the air compressor (24). A placement block (26) is fixed on the side of the cover (21) near the assembly head (25). A positioning component (3) is placed on the box cover (21) near the assembly head (25). The positioning component (3) includes a support base (31) fixed on the box cover (21). An electric push rod (32) is installed on one side of the support base (31). A support plate (33) is fixed at the output end of the electric push rod (32). A guide rod (34) is fixed on the support base (31). The support plate (33) is slidably connected to the guide rod (34). A rotating rod (35) is rotatably connected to the support plate (33). A rotating block (36) is rotatably connected to the rotating rod (35). The rotating block (36) is rotatably connected to the support base (31). A positioning plate (37) is fixed on the support plate (33). A roller (38) is rotatably connected to the positioning plate (37).

2. The automatic pre-loading machine for anti-jamming ferrules according to claim 1, characterized in that: The housing (1) is fixed with casters (27).

3. The automatic pre-loading machine for anti-jamming ferrules according to claim 1, characterized in that: The air compressor (24) is provided with a buffer assembly (4), which includes a support rod (41) fixed on the air compressor (24), and the other end of the support rod (41) is fixed on the support base (31).

4. The anti-jamming type automatic pre-loading machine for card sleeves according to claim 3, characterized in that: A first sliding plate (42) is slidably connected to the support rod (41).

5. The anti-jamming type automatic pre-loading machine for card sleeves according to claim 4, characterized in that: A buffer plate (43) is fixed on the first sliding plate (42).

6. The automatic pre-loading machine for anti-jamming ferrules according to claim 3, characterized in that: A second sliding plate (44) is slidably connected to the side of the support rod (41) near the support base (31).

7. The automatic pre-loading machine for anti-jamming ferrules according to claim 6, characterized in that: A telescopic spring (45) is provided on the support rod (41). One end of the telescopic spring (45) is fixed on the first sliding plate (42), and the other end of the telescopic spring (45) is fixed on the second sliding plate (44).

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