Electric rolling tool
By designing the indexing plate and clamping mechanism of the electric rolling tool, the synchronous processing of two workpieces in the traditional rolling tool is realized, which solves the problem of long idle time of the equipment in the traditional rolling tool and improves the processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN BEST ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional rolling fixtures cannot perform alternating processing of two plates in a single operation, resulting in increased equipment idle time and reduced processing efficiency.
An electric rolling fixture was designed, which drives the rotating plate and V-shaped fixture plate to rotate through the indexing plate, so that the rolling cutter can process two plates in the same process. Combined with the clamping mechanism and automatic positioning system, it realizes the synchronous processing of two workpieces.
It enables efficient processing of dual workpiece plates in a single operation, reduces equipment downtime, and improves overall rolling processing efficiency.
Smart Images

Figure CN224169291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rolling processing technology, specifically to an electric rolling tool. Background Technology
[0002] Roller burnishing is a chipless machining process that applies pressure to the workpiece surface using a specific roller burnishing tool. At room temperature, it utilizes the plastic deformation of the metal to smooth out the microscopic irregularities on the workpiece surface, thereby altering its surface structure, mechanical properties, shape, and dimensions. Therefore, this method can simultaneously achieve both finishing and strengthening purposes.
[0003] Currently, traditional rolling fixtures are usually designed for single-station processing, meaning that traditional rolling equipment can only process one workpiece sheet at a time. After one sheet is processed, a new sheet is installed for processing, which is a cumbersome and time-consuming process. It is not convenient to process two sheets alternately at a time, which increases the idle time of the equipment and leads to a decrease in overall processing efficiency. Utility Model Content
[0004] This utility model proposes an electric rolling tool that solves the problem in related technologies that it is inconvenient to process two plates alternately in a single operation.
[0005] The technical solution of this utility model is as follows: an electric rolling tool, comprising: a base;
[0006] A bearing housing that is fixedly installed on one side of the top of the base;
[0007] Rotary connection to the connecting shaft within the bearing housing;
[0008] A rotating plate fixedly connected to one end of the connecting shaft;
[0009] An indexing plate that is fixedly installed on the top of the base and opposite to the bearing seat;
[0010] A second rotating plate is provided on one side of the indexing plate, and a fixing mechanism is provided between the second rotating plate and the indexing plate;
[0011] The worktables are fixedly installed on the top of rotating plate one and rotating plate two.
[0012] A V-shaped tooling plate fixedly installed on the top of the workbench;
[0013] And a clamping mechanism mounted on a V-shaped tooling plate for fixing the workpiece.
[0014] Preferably, the clamping mechanism includes two sets of upper clamping plates symmetrically arranged at the ends of the V-shaped tooling plate, a first fixing bolt threaded through the upper clamping plates and screwed into the V-shaped tooling plate, two sets of lower clamping plates symmetrically arranged at the bottom of the V-shaped tooling plate, and a second fixing bolt threaded through the lower clamping plates and screwed into the V-shaped tooling plate.
[0015] Preferably, it also includes a hob, which is connected to an external drive device.
[0016] Preferably, a control box is fixedly installed on the other side of the top of the base, and the control box and the indexing plate are electrically connected.
[0017] Preferably, the fixing mechanism includes multiple T-shaped slots on the indexing plate, multiple slots on the rotating plate corresponding to the slots, a block that is slidably engaged in the slots, a bolt rod that is fixedly installed on one side of the block and passes through the slot, and a fastening nut that is threaded onto the surface of the bolt rod.
[0018] Multiple slots are arranged in a ring on the indexing plate, and a washer that mates with the fastening nut is fitted onto the bolt rod.
[0019] Preferably, a plurality of reinforcing ribs are fixedly installed at the corner between the outer side of the V-shaped tooling plate and the workbench. The plurality of reinforcing ribs are distributed at equal intervals along the length direction of the V-shaped tooling plate, and the reinforcing ribs are triangular.
[0020] The working principle and beneficial effects of this utility model are as follows:
[0021] The workpiece material sheet is fixed on the V-shaped tooling plate by the clamping mechanism. Then, the indexing plate drives the rotating plate to rotate, thereby rotating the V-shaped tooling plate. One side of the sheet material is rotated to a position perpendicular to the ground. Then, the roller cutter rolls grooves into the sheet material perpendicular to the ground. After one side of the sheet material is processed, the roller cutter retracts, and at the same time, the indexing plate rotates in the opposite direction to make the other side of the V-shaped tooling plate perpendicular to the ground. Then, the roller cutter processes it in the same way again. Finally, the indexing plate drives the V-shaped tooling plate to return to its original position, and upper and lower baffles are inserted into the grooves of the sheet material to complete the processing and assembly of one workpiece. Therefore, this method can achieve the effect of processing two workpiece sheets at a time, reducing the idle time of the equipment and effectively improving the overall rolling processing efficiency. Attached Figure Description
[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0024] Figure 2 This is a side view of the three-dimensional structure of the present invention;
[0025] Figure 3 This is a partial three-dimensional structural diagram of the V-shaped tooling plate of this utility model;
[0026] Figure 4 This is a partial three-dimensional structural diagram of the hobbing cutter of this utility model;
[0027] Figure 5 This utility model Figure 1 A magnified three-dimensional structural diagram at point A in the diagram.
[0028] In the diagram: 1. Base; 2. Bearing seat; 3. Connecting shaft; 4. Rotating plate one; 5. Indexing plate; 6. Rotating plate two; 7. Worktable; 8. V-shaped tooling plate; 9. Upper clamping plate; 10. Fixing bolt one; 11. Lower clamping plate; 12. Fixing bolt two; 13. Hob; 14. Control box; 15. Slot; 16. Groove; 17. Clamping block; 18. Bolt rod; 19. Fastening nut; 20. Reinforcing rib. Detailed Implementation
[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0030] Example 1
[0031] Please see Figure 1 - Figure 5 The present invention provides an electric rolling fixture, comprising: a base 1;
[0032] Bearing seat 2 is fixedly installed on one side of the top of base 1;
[0033] Rotate the connecting shaft 3 inside the bearing housing 2;
[0034] A rotating plate 4 is fixedly connected to one end of the connecting shaft 3;
[0035] Indexing plate 5 is fixedly installed on the top of base 1 and opposite to bearing seat 2;
[0036] A rotating plate 6 is provided on one side of the indexing plate 5, and a fixing mechanism is provided between the rotating plate 6 and the indexing plate 5.
[0037] The worktable 7 is fixedly installed on the top of rotating plate 1 4 and rotating plate 2 6;
[0038] V-shaped tooling plate 8 is fixedly installed on the top of the workbench 7;
[0039] And a clamping mechanism for fixing the workpiece, which is provided on the V-shaped tooling plate 8.
[0040] It also includes a hob 13, which is connected to an external drive device, such as a gantry drive device, which is known in the art and will not be described in detail here.
[0041] Specifically, during the processing, the hob 13 is automatically positioned and moved by an external drive device, so that the hob 13 comes into contact with the workpiece on the V-shaped tooling plate 8, thereby achieving the purpose of rolling and grooving the workpiece.
[0042] The technical solution provided in this embodiment is as follows: In use, the rotating plate 2 6 and the indexing plate 5 are connected by a fixing mechanism, and the worktable 7 is fixed on the rotating plate 2 6 and the rotating plate 1 4. Then, the workpiece plate to be processed is placed on the V-shaped tooling plate 8, and the workpiece plate is limited and fixed by the clamping mechanism. Then, the rotating plate 2 6 is rotated by the indexing plate 5, so that the rotating plate 1 4 and the V-shaped tooling plate 8 rotate. At the same time, the rotating plate 1 4 drives the connecting shaft 3 to rotate in the bearing seat 2. During the rotation of the V-shaped tooling plate 8, the plate on one side first rotates to a state perpendicular to the ground, and then is driven by an external mechanism. The roller cutter 13 is automatically positioned and moved, so that it first rolls grooves on the upper and lower sides of the workpiece plate perpendicular to the ground. After one side of the plate is processed, the roller cutter 13 retracts, and at the same time, the indexing plate 5 rotates in the opposite direction to make the other side of the V-shaped tooling plate 8 perpendicular to the ground. Then, the roller cutter 13 processes it in the same way again. Finally, the indexing plate 5 drives the V-shaped tooling plate 8 to reset, and the upper and lower baffles are inserted into the grooves of the two plates respectively to complete the processing and assembly of one workpiece. Therefore, it can achieve the effect of processing two workpiece plates in one go, reducing the idle time of the equipment and effectively improving the overall roller forming efficiency.
[0043] Furthermore, the clamping mechanism includes two sets of upper clamping plates 9 symmetrically arranged at the ends of the V-shaped tooling plate 8, a first fixing bolt 10 threaded through and connected to the upper clamping plates 9 and screwed to the V-shaped tooling plate 8, two sets of lower clamping plates 11 symmetrically arranged at the bottom of the inner side of the V-shaped tooling plate 8, and a second fixing bolt 12 threaded through and connected to the lower clamping plates 11 and screwed to the V-shaped tooling plate 8.
[0044] Specifically, the workpiece is placed on the inner wall of the V-shaped tooling plate 8 in sequence, and then the lower side of the workpiece is clamped by the lower clamping plate 11 and the upper side of the workpiece is clamped by the upper clamping plate 9. Then, fixing bolt 10 and fixing bolt 2 12 are installed in sequence to fix the upper clamping plate 9 and the lower clamping plate 11 respectively, thereby achieving the function of clamping and fixing the workpiece, which helps to ensure the stability of the workpiece rolling process.
[0045] Furthermore, a control box 14 is fixedly installed on the other side of the top of the base 1. The control box 14 is electrically connected to the indexing plate 5. The control box 14 is also electrically connected to other electric components on the device for automated control.
[0046] Specifically, the control box 14 can control the indexing plate 5 to rotate or stop, and also facilitates the control of the rotation angle to achieve the function of automated control, which can reduce the labor intensity of workers.
[0047] Furthermore, the fixing mechanism includes multiple T-shaped slots 15 on the indexing plate 5, multiple slots 16 on the rotating plate 6 corresponding to the slots 15, a locking block 17 slidably engaged in the slots 15, a bolt rod 18 fixedly installed on one side of the locking block 17 and passing through the slot 16, and a fastening nut 19 threadedly connected to the surface of the bolt rod 18.
[0048] Multiple slots 15 are arranged in a ring on the indexing plate 5, and a washer that mates with the fastening nut 19 is fitted on the bolt rod 18.
[0049] Specifically, when connecting the indexing plate 5 and the rotating plate 6, the rotating plate 6 is brought into contact with the indexing plate 5, and the slot 16 and the groove 15 are aligned. Then, the locking block 17 is slid into the groove 15 and engaged. At the same time, the bolt rod 18 is inserted into the slot 16, and then the fastening nut 19 is screwed onto the bolt rod 18. This achieves the function of fixing the rotating plate 6, making it convenient to disassemble and assemble the rotating plate 6 and the indexing plate 5 for later maintenance.
[0050] Example 2
[0051] Based on Embodiment 1, in this embodiment: multiple reinforcing ribs 20 are fixedly installed at the corner between the outer side of the V-shaped tooling plate 8 and the workbench 7. The multiple reinforcing ribs 20 are distributed at equal intervals along the length direction of the V-shaped tooling plate 8, and the reinforcing ribs 20 are triangular.
[0052] The technical solution provided in this embodiment is as follows: by setting the reinforcing ribs 20, it is convenient to support and reinforce the V-shaped tooling plate 8, which helps to improve the structural strength of the V-shaped tooling plate 8 and thus extend its service life.
[0053] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An electric rolling tool, characterized in that, include: Base (1); A bearing seat (2) is fixedly installed on one side of the top of the base (1); Rotate the connecting shaft (3) which is connected to the bearing housing (2); A rotating plate (4) is fixedly connected to one end of the connecting shaft (3); A fixed indexing plate (5) is installed on the top of the base (1) and opposite to the bearing seat (2); A rotating plate 2 (6) is provided on one side of the indexing plate (5), and a fixing mechanism is provided between the rotating plate 2 (6) and the indexing plate (5); The worktable (7) is fixedly installed on the top of rotating plate one (4) and rotating plate two (6); V-shaped tooling plate (8) is fixedly installed on the top of the workbench (7); And a clamping mechanism for fixing the workpiece, which is provided on the V-shaped tooling plate (8).
2. The electric rolling tool according to claim 1, characterized in that, The clamping mechanism includes two sets of upper clamping plates (9) symmetrically arranged at the ends of the V-shaped tooling plate (8), a first fixing bolt (10) threaded through the upper clamping plate (9) and screwed into the V-shaped tooling plate (8), two sets of lower clamping plates (11) symmetrically arranged at the bottom of the V-shaped tooling plate (8), and a second fixing bolt (12) threaded through the lower clamping plate (11) and screwed into the V-shaped tooling plate (8).
3. The electric rolling tool according to claim 1, characterized in that, It also includes a hob (13), which is connected to an external drive device.
4. The electric rolling tool according to claim 1, characterized in that, A control box (14) is fixedly installed on the other side of the top of the base (1), and the control box (14) and the indexing plate (5) are electrically connected.
5. The electric rolling tool according to claim 1, characterized in that, The fixing mechanism includes multiple T-shaped slots (15) on the indexing plate (5), multiple slots (16) on the rotating plate (6) corresponding to the slots (15), a locking block (17) slidably engaged in the slots (15), a bolt rod (18) fixedly installed on one side of the locking block (17) and passing through the slot (16), and a fastening nut (19) threadedly connected to the surface of the bolt rod (18).
6. The electric rolling tool according to claim 5, characterized in that, Multiple slots (15) are distributed in a ring on the indexing plate (5), and a washer that cooperates with the fastening nut (19) is sleeved on the bolt rod (18).
7. The electric rolling tool according to claim 1, characterized in that, Multiple reinforcing ribs (20) are fixedly installed at the corner between the outer side of the V-shaped tooling plate (8) and the workbench (7).
8. The electric rolling tool according to claim 7, characterized in that, The multiple reinforcing ribs (20) are distributed at equal intervals along the length of the V-shaped tooling plate (8), and the reinforcing ribs (20) are triangular.