Filter element processing device

By designing automated clamping, lifting, and dust collection components, the problems of secondary clamping and dust contamination in filter element processing are solved, achieving efficient grinding and dust collection at the top and bottom of the filter element.

CN224169411UActive Publication Date: 2026-04-28JIAXING BANYI PURIFICATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIAXING BANYI PURIFICATION TECHNOLOGY CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing filter element processing equipment requires secondary clamping when grinding the top and bottom of the filter element, which is time-consuming and causes dust to be scattered and pollute the environment during the grinding process.

Method used

A filter cartridge processing device was designed, which uses a combination of clamping components, moving and lifting components, grinding components and dust collection components to realize automated grinding of filter cartridges and dust collection, avoiding secondary clamping and dust pollution.

Benefits of technology

It achieves automated polishing of the top and bottom of the filter element, reducing operation time, avoiding dust pollution, and improving work efficiency and environmental cleanliness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224169411U_ABST
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Abstract

The utility model discloses a filter element processing device which comprises a base, universal wheels are fixedly installed at the four corners of the bottom of the base, a shell is fixedly connected to the top of the base, a baffle is movably connected to the top of the shell in an inserted mode, a dust collection assembly is arranged in the shell, a grinding assembly is arranged in the shell, and a dust collection assembly is arranged in the shell. A movable lifting assembly is arranged at the top of the base, a connecting plate is arranged at the top of the base, through the arranged structure, a worker can conveniently conduct grinding operation on a filter element in the filter element machining process, dust generated by grinding can be collected in the grinding process, and the situation that the dust drifts in air and pollutes the air is avoided; and meanwhile, the top and the bottom of the filter element can be polished, the defect that in the prior art, after the top of the filter element is polished, when the bottom of the filter element needs to be polished, workers need to disassemble and turn over the filter element, and then secondary clamping is conducted is overcome, and use of the workers is greatly facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of filter element processing technology, and in particular to a filter element processing device. Background Technology

[0002] A filter cartridge is a purification and filtration device, often used inside water purifiers and air purifiers. During the manufacturing process, burrs may remain on the top and bottom surfaces of the filter cartridge, which need to be polished and removed.

[0003] Existing filter element processing devices typically require grinding one side first and then re-clamping the filter element to grind the other side. This re-clamping process is time-consuming and wastes a lot of time. In addition, most existing filter element grinding devices do not have the function of collecting the dust generated during grinding, causing the dust to float in the air and pollute the surrounding environment, making it inconvenient for workers to use. Therefore, we have proposed a filter element processing device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a filter element processing device to solve the aforementioned problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A filter cartridge processing device includes a base, with casters fixedly installed at the four corners of the base's bottom. A housing is fixedly connected to the top of the base, and a baffle is movably inserted into the top of the housing. A dust collection assembly and a polishing assembly are disposed inside the housing. A movable lifting assembly is disposed on the top of the base, and a connecting plate is disposed on the top of the base. A first motor is disposed on one side of the connecting plate, and a rotating shaft is fixedly connected to the output end of the first motor. One end of the rotating shaft extends to the other side of the connecting plate, and a fixing frame is fixedly connected to one end of the rotating shaft. The fixing frame is n-shaped, and a clamping assembly is disposed inside the fixing frame.

[0007] Preferably, the vacuuming assembly includes a vacuum cleaner fixedly mounted on the top of the housing, the output end of the vacuum cleaner being connected to a connecting pipe, and the other end of the connecting pipe being connected to one side of the housing.

[0008] Preferably, the grinding assembly includes a second motor fixedly installed on the top of the inner wall of the housing, and the output end of the second motor is fixedly connected to a grinding disc.

[0009] Preferably, the movable lifting assembly includes two symmetrically distributed slide rails fixedly connected to the top of the base, each slide rail being slidably connected to an electric slide table, and each electric slide table having an electric push rod fixedly installed on its top. The bottom of the connecting plate is fixedly connected to the output ends of the two electric push rods.

[0010] Preferably, a support plate is fixedly connected to one side of the connecting plate, and the first motor is fixedly mounted on the support plate.

[0011] Preferably, the clamping assembly includes cylinders fixedly installed at both ends of the fixing frame, the cylinders extending into the interior of the fixing frame, and a clamping plate fixedly connected to the output end of the cylinders, the clamping plate being arc-shaped.

[0012] Preferably, an infrared sensor is fixedly installed on one side of the inner wall of the housing, and the infrared sensor is electrically connected to the electric slide and the second motor.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: During the filter element processing, when it is necessary to grind and deburr the filter element, by activating two cylinders, the clamping plates move in opposite directions to clamp and fix the filter element. By activating the electric slide, the electric push rod and filter element move. By activating the second motor, the grinding disc rotates, thus grinding and deburring the filter element. By activating the vacuum cleaner, the dust generated during grinding inside the housing can be extracted through the connecting pipe. By activating the electric push rod, the connecting plate and filter element move downwards. At this time, the filter element moves away from the grinding disc. By activating the first motor, the output end of the first motor drives the rotation... The shaft, fixing frame, and filter element rotate. After rotation, the first motor is turned off, and the electric push rod is started. At this time, the bottom of the filter element can be polished. The above structure facilitates the polishing operation of the filter element by the operator during the filter element processing. During the polishing process, the dust generated can be collected to prevent dust from floating in the air and causing air pollution. At the same time, the top and bottom of the filter element can be polished, avoiding the drawback of the traditional method where the bottom of the filter element needs to be polished after the top of the filter element is polished, requiring the operator to disassemble, flip, and re-clamp the filter element. This greatly simplifies the operation for the operator. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0016] Figure 3 This is a partial cross-sectional structural diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the clamping assembly of this utility model.

[0018] In the diagram: 1. Base; 2. Casters; 3. Housing; 4. Baffle; 5. Connecting pipe; 6. Vacuum cleaner; 7. Slide rail; 8. Electric slide table; 9. Electric push rod; 10. Connecting plate; 11. Support plate; 12. First motor; 13. Rotating shaft; 14. Fixing frame; 15. Cylinder; 16. Clamping plate; 17. Second motor; 18. Grinding disc; 19. Infrared sensor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Refer to Figure 1-4 A filter element processing device includes a base 1, with casters 2 fixedly installed at the four corners of the bottom of the base 1. A housing 3 is fixedly connected to the top of the base 1, and a baffle 4 is movably inserted into the top of the housing 3. A dust collection component is provided inside the housing 3, including a vacuum cleaner 6 fixedly installed on the top of the housing 3. The output end of the vacuum cleaner 6 is connected to a connecting pipe 5, and the other end of the connecting pipe 5 is connected to one side of the housing 3. The dust generated during the polishing process can be sucked up by the dust collection component. A polishing component is provided inside the housing 3, including a second motor 17 fixedly installed on the top of the inner wall of the housing 3. A polishing disc 18 is fixedly connected to the output end of the second motor 17. The filter element can be polished and deburred by the polishing component.

[0021] Specifically, a movable lifting assembly is provided on the top of the base 1. The movable lifting assembly includes two symmetrically distributed slide rails 7 fixedly connected to the top of the base 1. Electric slide tables 8 are slidably connected to the outside of the two slide rails 7. Electric push rods 9 are fixedly installed on the top of the two electric slide tables 8. The bottom of the connecting plate 10 is fixedly connected to the output end of the two electric push rods 9. The movable lifting assembly can drive the clamped filter element to move and lift. The top of the base 1 is provided with a connecting plate 10. A first motor 12 is provided on one side of the connecting plate 10. A support plate 11 is fixedly connected to one side of the connecting plate 10. The first motor 12 is fixedly installed on the support plate 11. The support plate 11 prevents the first motor 12 from running idle during operation.

[0022] Specifically, the output end of the first motor 12 is fixedly connected to a rotating shaft 13. One end of the rotating shaft 13 extends to the other side of the connecting plate 10. One end of the rotating shaft 13 is fixedly connected to a fixing frame 14. The fixing frame 14 is n-shaped. A clamping assembly is provided inside the fixing frame 14. The clamping assembly includes cylinders 15 fixedly installed at both ends of the fixing frame 14. The cylinders 15 extend into the interior of the fixing frame 14. A clamping plate 16 is fixedly connected to the output end of the cylinders 15. The clamping plate 16 is arc-shaped. The filter element can be clamped and fixed by the clamping assembly. An infrared sensor 19 is fixedly installed on one side of the inner wall of the housing 3. The infrared sensor 19 is electrically connected to the electric slide table 8 and the second motor 17. The electric slide table 8 and the second motor 17 can be controlled by the infrared sensor 19.

[0023] In use: During the filter element processing, when it is necessary to grind and deburr the filter element, first place the filter element between the two clamping plates 16. Start the two cylinders 15, and their outputs will move the clamping plates 16 in opposite directions, thus clamping and fixing the filter element. Then pull the baffle 4 to open the housing 3. Start the electric slide 8, which slides on the slide rail 7, moving the electric push rod 9, connecting plate 10, fixing frame 14, clamping plates 16, and filter element. When the infrared sensor 19 detects the fixing frame 14, the electric slide 8 closes, and the filter element stops at its current position. Release the baffle 4 to close the housing 3. Start the second motor 17, and its output will rotate the grinding disc 18 to grind and deburr the filter element. Start the vacuum cleaner 6, and the dust generated during grinding inside the housing 3 will be extracted through the connecting pipe 5. After the top of the filter element is polished, when the bottom needs to be polished, the electric push rod 9 is activated. The output end of the electric push rod 9 drives the connecting plate 10 and the filter element to move downwards. At this time, the filter element moves to the polishing disc 18. The first motor 12 is activated, and the output end of the first motor 12 drives the rotating shaft 13, the fixing frame 14 and the filter element to rotate. After rotation, the first motor 12 is turned off and the electric push rod 9 is activated. At this time, the bottom of the filter element can be polished. With the above structure, it is convenient for the staff to polish the filter element during the filter element processing. During the polishing process, the dust generated by polishing can be collected to avoid dust floating in the air and causing air pollution. At the same time, the top and bottom of the filter element can be polished. This avoids the disadvantage of the traditional method of polishing the top of the filter element and then needing to disassemble, flip and re-clamp the filter element when the bottom needs to be polished. This greatly simplifies the use of the filter element.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A filter element processing apparatus, comprising a base (1), characterized in that, The base (1) has casters (2) fixedly installed at the four corners of its bottom. The top of the base (1) is fixedly connected to a housing (3). A baffle (4) is movably inserted into the top of the housing (3). A dust collection component is installed inside the housing (3). A polishing component is installed inside the housing (3). A moving lifting component is installed on the top of the base (1). A connecting plate (10) is installed on the top of the base (1). A first motor (12) is installed on one side of the connecting plate (10). A rotating shaft (13) is fixedly connected to the output end of the first motor (12). One end of the rotating shaft (13) extends to the other side of the connecting plate (10). A fixing frame (14) is fixedly connected to one end of the rotating shaft (13). The fixing frame (14) is n-shaped. A clamping component is installed inside the fixing frame (14).

2. The filter element processing apparatus according to claim 1, characterized in that, The vacuuming assembly includes a vacuum cleaner (6) fixedly installed on the top of the housing (3), the output end of the vacuum cleaner (6) is connected to a connecting pipe (5), and the other end of the connecting pipe (5) is connected to one side of the housing (3).

3. The filter element processing apparatus according to claim 1, characterized in that, The polishing assembly includes a second motor (17) fixedly installed on the top of the inner wall of the housing (3), and the output end of the second motor (17) is fixedly connected to a polishing disc (18).

4. The filter element processing apparatus according to claim 3, characterized in that, The movable lifting assembly includes two symmetrically distributed slide rails (7) fixedly connected to the top of the base (1). Electric slides (8) are slidably connected to the outside of the two slide rails (7). Electric push rods (9) are fixedly installed on the top of the two electric slides (8). The bottom of the connecting plate (10) is fixedly connected to the output end of the two electric push rods (9).

5. A filter element processing apparatus according to claim 1, characterized in that, A support plate (11) is fixedly connected to one side of the connecting plate (10), and the first motor (12) is fixedly installed on the support plate (11).

6. The filter element processing apparatus according to claim 1, characterized in that, The clamping assembly includes cylinders (15) fixedly installed at both ends of the fixed frame (14). The cylinders (15) extend into the interior of the fixed frame (14). The output end of the cylinders (15) is fixedly connected to a clamping plate (16), which is arc-shaped.

7. The filter element processing apparatus according to claim 4, characterized in that, An infrared sensor (19) is fixedly installed on one side of the inner wall of the housing (3), and the infrared sensor (19) is electrically connected to the electric slide (8) and the second motor (17).