Pressure forming die for ceramic heating tube

Abstract

The utility model relates to the technical field of pressure forming dies, and discloses a ceramic heating tube pressure forming die which comprises a die production table, a U-shaped supporting frame is arranged on the top of the die production table, and a lifting hydraulic assembly is fixedly installed on the U-shaped supporting frame. The lifting anti-deviation plate can be controlled to ascend and descend by operating the lifting hydraulic assembly, the two limiting lifting blocks can be correspondingly attached to the U-shaped supporting frame body in a sliding mode, limiting anti-deviation positioning is conducted on the two sides of the lifting anti-deviation plate, and the precision is high after a bottom mold and a top mold are assembled; the mold opening hydraulic cylinder is operated to push the mold opening lifting assembly to move upwards, the mold opening lifting assembly can push the formed heating pipe out of the mold after rising, taking-out operation is completed, automatic mold stripping is convenient, the device is high in anti-deviation capacity, high in mold closing precision and high in die-casting forming quality, automatic taking-out is convenient, use and operation are convenient, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of pressure forming mold technology, specifically to a pressure forming mold for ceramic heating tubes. Background Technology

[0002] In the industrial production of ceramic heating elements, pressure forming molds are the core equipment that determines product quality and production efficiency. Traditional ceramic heating element pressure forming molds mostly adopt a metal mold assembly structure, achieving powder densification through unidirectional or bidirectional pressure. Gaps can easily form at the joint between the upper and lower mold bodies due to machining accuracy deviations or wear, causing powder to overflow during molding. This not only wastes raw materials but also requires frequent machine stops for mold cleaning, severely impacting production efficiency. Therefore, improvements to the forming molds are necessary.

[0003] In existing ceramic heating tube pressure forming processes, the material is typically extruded and die-cast using upper and lower pressure molds. However, during the actual die-casting process, insufficient lifting and anti-deviation capabilities of the upper and lower molds can lead to misalignment gaps during molding. For heating tube blanks with hollow cavities, the fit between the core and the mold cavity requires extremely high precision, resulting in serious defects that affect the quality of pressure forming. Furthermore, after molding, removing the formed material from the mold is inconvenient and requires manual removal, leading to high labor costs and poor mold removal efficiency. To address these issues, we propose a ceramic heating tube pressure forming mold. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a ceramic heating tube pressure forming mold, which has the advantages of strong anti-deviation capability, high mold closing accuracy, high die casting quality, convenient automatic removal, easy operation, and improved production efficiency.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a ceramic heating tube pressure forming mold, including a mold production table, wherein a U-shaped support frame is provided on the top of the mold production table;

[0008] A lifting hydraulic assembly is fixedly installed on the U-shaped support frame. A lifting anti-deviation plate is provided at the bottom of the lifting hydraulic assembly. Sliding limit lifting blocks are sleeved on both sides of the U-shaped support frame. The limit lifting blocks are fixedly connected to both sides of the lifting anti-deviation plate.

[0009] The mold production platform has a bottom mold at the top and a top mold at the bottom of the lifting anti-deviation plate. The bottom wall of the mold opening of the bottom mold is fitted with a mold opening lifting assembly. The bottom of the mold production platform has a mold opening hydraulic cylinder. The bottom of the mold opening lifting assembly slides to the bottom of the mold production platform and is connected to the mold opening hydraulic cylinder.

[0010] Preferably, both sides of the U-shaped support frame are bolted with bolting seats, and the two bolting seats are bolted to the top of the mold production table on both sides respectively, and the U-shaped support frame is bolted to the top of the mold production table by the bolting seats.

[0011] Preferably, the lifting hydraulic assembly includes two sets of hydraulic cylinders, which are symmetrically installed on both sides of the top of the U-shaped support frame. The lifting anti-deviation plate is located inside the U-shaped support frame, and the output end of the lifting hydraulic assembly is fixedly installed on the top of the lifting anti-deviation plate.

[0012] Preferably, the U-shaped support frame is provided with limiting posts on both sides, and the two limiting lifting blocks are respectively sleeved and slid on the outside of the two limiting posts. The inner diameter of the limiting lifting blocks matches and fits the frame of the U-shaped support frame and the outside of the limiting posts.

[0013] Preferably, the mold openings of the bottom mold and the top mold are distributed correspondingly, and the plurality of mold opening lifting components are correspondingly attached and slidably fitted within the plurality of mold openings of the bottom mold, with the mold opening lifting components attached to the bottom of the mold opening of the bottom mold.

[0014] Preferably, the mold opening lifting assembly includes a mold fitting plate and a lifting adjustment column. The multiple mold fitting plates are respectively fitted and slidably attached to multiple mold openings of the bottom mold. The lifting adjustment column is fixedly connected to the bottom of the mold fitting plate, and the bottom of the lifting adjustment column extends through to the bottom of the mold production table and is connected to the top of the mold opening hydraulic cylinder.

[0015] Preferably, the mold opening hydraulic cylinder includes a mold opening cylinder body and a lifting plate. The mold opening cylinder body is fixedly installed at the bottom of the mold production table, and the lifting plate is fixedly installed at the output end of the top of the mold opening cylinder body. The bottoms of the plurality of mold opening lifting components are all connected to the lifting plate.

[0016] Preferably, the mold production table has a support mounting plate at the bottom support leg, and the mold opening cylinder is fixedly installed on the top of the support mounting plate. The number of mold opening cylinders is not less than two and they are symmetrically distributed.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a ceramic heating element pressure forming mold, which has the following beneficial effects:

[0019] 1. This ceramic heating element pressure forming mold, equipped with a U-shaped support frame, can support and support the lifting hydraulic component. The operation of the lifting hydraulic component can control the lifting anti-deviation plate. Two limit lifting blocks can slide and fit against the U-shaped support frame to limit and prevent deviation on both sides of the lifting anti-deviation plate. The anti-deviation effect is excellent. The bottom mold and top mold have high precision after mold closing, and the anti-deviation effect is excellent. This makes the device have strong anti-deviation capability, high mold closing precision, and high die casting quality.

[0020] 2. The ceramic heating tube pressure forming mold has an opening and lifting component that slides against the inner bottom wall of the mold opening at the bottom of the mold. The opening hydraulic cylinder can push the opening and lifting component to move upward. After rising, the opening and lifting component can push the formed heating tube out of the mold, completing the removal operation. The automated demolding is convenient, making the automatic removal of the device convenient, easy to use and operate, and improving production efficiency. Attached Figure Description

[0021] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a top-view perspective view of the structure of this utility model;

[0023] Figure 3 This is a bottom-view perspective view of the structure of this utility model;

[0024] Figure 4 This is a three-dimensional sectional view of the structure of this utility model.

[0025] Figure 5 This is a top-view perspective view of the connection structure between the mold bonding plate and the lifting adjustment column of this utility model.

[0026] In the diagram: 1. Mold production table; 2. U-shaped support frame; 3. Lifting hydraulic assembly; 4. Lifting anti-deviation plate; 5. Limiting lifting block; 6. Bottom mold; 7. Top mold; 8. Mold opening lifting assembly; 81. Mold fitting plate; 82. Lifting adjusting column; 9. Mold opening hydraulic cylinder; 91. Mold opening cylinder body; 92. Lifting plate; 93. Support mounting plate; 10. Bolted seat; 11. Limiting column. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 The ceramic heating tube pressure forming mold includes a mold production platform 1, and a U-shaped support frame 2 is provided on the top of the mold production platform 1.

[0029] A lifting hydraulic assembly 3 is fixedly installed on the U-shaped support frame 2. A lifting anti-deviation plate 4 is provided at the bottom of the lifting hydraulic assembly 3. Sliding limit lifting blocks 5 are sleeved on both sides of the U-shaped support frame 2. The limit lifting blocks 5 are fixedly connected to both sides of the lifting anti-deviation plate 4.

[0030] The top of the mold production table 1 is provided with a bottom mold 6, the bottom of the lifting anti-deviation plate 4 is provided with a top mold 7, the inner bottom wall of the mold opening of the bottom mold 6 is fitted with a mold opening lifting component 8, the bottom of the mold production table 1 is provided with a mold opening hydraulic cylinder 9, the bottom of the mold opening lifting component 8 slides to the bottom of the mold production table 1 and is connected to the mold opening hydraulic cylinder 9.

[0031] The beneficial effects of this solution are as follows: A U-shaped support frame 2 supports and supports the lifting hydraulic assembly 3. Operating the lifting hydraulic assembly 3 controls the lifting and lowering of the anti-deviation plate 4. Two limiting lifting blocks 5 slide and fit against the U-shaped support frame 2, providing limiting and anti-deviation positioning for both sides of the anti-deviation plate 4, resulting in excellent anti-deviation performance. The bottom mold 6 and top mold 7 achieve high precision after mold closing, with excellent anti-deviation performance. An opening lifting assembly 8 slides and fits against the inner bottom wall of the mold opening of the bottom mold 6. Operating the opening hydraulic cylinder 9 pushes the opening lifting assembly 8 upwards. After rising, the opening lifting assembly 8 pushes the formed heating element out of the mold, completing the removal operation. Automated mold removal is convenient, resulting in strong anti-deviation capability, high mold closing precision, high die-casting quality, convenient automatic removal, and easy operation, thus improving production efficiency.

[0032] Furthermore, both sides of the U-shaped support frame 2 are bolted with bolting seats 10, and the two bolting seats 10 are bolted to the top of the mold production table 1 on both sides respectively. The U-shaped support frame 2 is bolted to the top of the mold production table 1 by the bolting seats 10.

[0033] By setting bolt seats 10, which are bolted to both sides of the top of the mold production table 1, the U-shaped support frame 2 can be easily fixed to the top of the mold production table 1, making disassembly and fixing convenient.

[0034] Furthermore, the lifting hydraulic assembly 3 includes two sets of hydraulic cylinders, which are symmetrically installed on both sides of the top of the U-shaped support frame 2. The lifting anti-deviation plate 4 is located inside the U-shaped support frame 2, and the output end of the lifting hydraulic assembly 3 is fixedly installed on the top of the lifting anti-deviation plate 4.

[0035] By setting the lifting hydraulic component 3 to include two sets of hydraulic cylinders, the lifting hydraulic component 3 can remain stable during lifting and lowering, and is not easy to deviate or tilt. It can drive the lifting anti-deviation plate 4 to operate stably, making it convenient to use.

[0036] Furthermore, the U-shaped support frame 2 is provided with limiting posts 11 on both sides, and two limiting lifting blocks 5 are respectively sleeved and slid on the outside of the two limiting posts 11. The inner diameter of the limiting lifting blocks 5 matches and fits the frame of the U-shaped support frame 2 and the outside of the limiting posts 11.

[0037] By setting limit posts 11, limit lifting blocks 5 are respectively sleeved and slid on the outside of the two limit posts 11. The inner diameter of the limit lifting blocks 5 matches and fits the frame of the U-shaped support frame 2 and the outside of the limit posts 11, so that the frame of the U-shaped support frame 2 and the limit posts 11 can both limit the limit lifting blocks 5 to prevent deviation. The vertical lifting of the limit lifting blocks 5 is stable and has good accuracy.

[0038] Furthermore, the mold openings of the bottom mold 6 and the top mold 7 are correspondingly distributed, and multiple mold opening lifting components 8 are correspondingly attached and slidable within the multiple mold openings of the bottom mold 6, with the mold opening lifting components 8 attached to the bottom of the mold opening of the bottom mold 6.

[0039] By setting the mold openings of the bottom mold 6 and the top mold 7 to be distributed accordingly, mold closing pressure die casting can be performed accordingly. The mold opening lifting components 8 are all fitted and slidably in the multiple mold openings of the bottom mold 6. Multiple mold openings can simultaneously perform die casting of multiple sets of ceramic heating tubes, resulting in high die casting efficiency. Furthermore, the mold opening lifting components 8 can support and discharge materials for multiple mold openings, demonstrating excellent adaptability.

[0040] Furthermore, the mold opening lifting assembly 8 includes a mold fitting plate 81 and a lifting adjustment column 82. Multiple mold fitting plates 81 are respectively fitted and slidably attached to multiple mold openings of the bottom mold 6. The lifting adjustment column 82 is fixedly connected to the bottom of the mold fitting plate 81. The bottom of the lifting adjustment column 82 extends through to the bottom of the mold production table 1 and is connected to the top of the mold opening hydraulic cylinder 9.

[0041] The mold opening and lifting assembly 8 includes a mold fitting plate 81 and a lifting adjustment column 82. The mold fitting plate 81 is supported within multiple mold openings of the bottom mold 6, and the lifting adjustment column 82 provides support. Operating the mold opening hydraulic cylinder 9 pushes the lifting adjustment column 82, causing the mold fitting plate 81 to extrude the forming heating element, facilitating material discharge.

[0042] Furthermore, the mold opening hydraulic cylinder 9 includes a mold opening cylinder body 91 and a lifting plate 92. The mold opening cylinder body 91 is fixedly installed at the bottom of the mold production table 1, and the lifting plate 92 is fixedly installed at the output end of the top of the mold opening cylinder body 91. The bottoms of the multiple mold opening lifting components 8 are all connected to the lifting plate 92.

[0043] By setting the mold opening hydraulic cylinder 9, which includes the mold opening cylinder body 91 and the lifting plate 92, the mold opening cylinder body 91 can extend and retract after operation, supporting and controlling the lifting plate 92 to rise and fall. When the lifting plate 92 rises and falls, it can drive multiple mold opening lifting components 8 to rise and fall, so that multiple sets of mold opening lifting components 8 can perform lifting operations at the same time, and multiple heating tubes can be die-cast in one go, resulting in high production efficiency.

[0044] Furthermore, a support mounting plate 93 is provided at the bottom support leg of the mold production table 1, and the mold opening cylinder 91 is fixedly installed on the top of the support mounting plate 93. The number of mold opening cylinders 91 is not less than two and they are symmetrically distributed.

[0045] By setting a support mounting plate 93, the mold opening cylinder 91 can be supported. There are no fewer than two mold opening cylinders 91, which are symmetrically distributed. This can stably drive the support mounting plate 93 to rise and fall, and ensure stable operation.

[0046] It should be noted that all the devices in this application are common devices on the market, and can be selected according to the needs of specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection. Those skilled in the art can easily implement it. It belongs to the prior art and will not be described in detail.

[0047] Working principle: A U-shaped support frame 2 is provided on the top of the mold production table 1, which can support the lifting hydraulic component 3. The operation of the lifting hydraulic component 3 can control the lifting anti-deviation plate 4 to rise and fall. Limiting lifting blocks 5 are provided on both sides of the lifting anti-deviation plate 4. The two limiting lifting blocks 5 can slide and fit against the frame of the U-shaped support frame 2, so that the lifting anti-deviation plate 4 can be limited by the limiting lifting blocks 5 when rising and falling, and the anti-deviation effect is excellent. A bottom mold 6 is provided on the top of the mold production table 1, and a top mold 7 is provided on the bottom of the lifting anti-deviation plate 4. The bottom mold 6 and the top mold 7 have high precision after mold closing and excellent anti-deviation effect.

[0048] The bottom wall of the bottom mold 6 has an opening lifting assembly 8 that slides against it. The bottom of the opening lifting assembly 8 extends to the bottom of the mold production table 1 and is connected to the opening hydraulic cylinder 9. Running the opening hydraulic cylinder 9 can push the opening lifting assembly 8 to move upward. When the mold closing pressure is used to die-cast the heating tube, its bottom can be supported by the mold lifting assembly 8. After the mold opening lifting assembly 8 rises, it can push the formed heating tube out of the mold, completing the removal operation. The automated mold removal is convenient, the device has strong anti-deviation ability, high mold closing accuracy, high die-casting quality, and convenient automatic removal. It is easy to use and operate, and improves production efficiency.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ceramic heating element pressure forming mold, comprising a mold production table (1), characterized in that: The mold production table (1) is equipped with a U-shaped support frame (2) on its top; A lifting hydraulic assembly (3) is fixedly installed on the U-shaped support frame (2). A lifting anti-deviation plate (4) is provided at the bottom of the lifting hydraulic assembly (3). Sliding limit lifting blocks (5) are sleeved on both sides of the U-shaped support frame (2). The limit lifting blocks (5) are fixedly connected to both sides of the lifting anti-deviation plate (4). The mold production platform (1) is provided with a bottom mold (6) at the top, and the lifting anti-deviation plate (4) is provided with a top mold (7) at the bottom. The mold opening of the bottom mold (6) is fitted with a mold opening lifting assembly (8) which slides along the inner bottom wall. The mold production platform (1) is provided with a mold opening hydraulic cylinder (9) at the bottom. The bottom of the mold opening lifting assembly (8) slides to the bottom of the mold production platform (1) and is connected to the mold opening hydraulic cylinder (9).

2. The ceramic heating element pressure forming mold according to claim 1, characterized in that: Both sides of the U-shaped support frame (2) are bolted with bolt seats (10), and the two bolt seats (10) are bolted to the top of the mold production table (1) on both sides respectively. The U-shaped support frame (2) is bolted to the top of the mold production table (1) by the bolt seats (10).

3. The ceramic heating element pressure forming mold according to claim 1, characterized in that: The lifting hydraulic assembly (3) includes two sets of hydraulic cylinders. The two hydraulic cylinders are symmetrically installed on both sides of the top of the U-shaped support frame (2). The lifting anti-deviation plate (4) is located inside the U-shaped support frame (2). The output end of the lifting hydraulic assembly (3) is fixedly installed on the top of the lifting anti-deviation plate (4).

4. The ceramic heating element pressure forming mold according to claim 1, characterized in that: The U-shaped support frame (2) is provided with limiting posts (11) on both sides. The two limiting lifting blocks (5) are respectively sleeved and slid on the outside of the two limiting posts (11). The inner diameter of the limiting lifting block (5) matches and fits the frame of the U-shaped support frame (2) and the outside of the limiting posts (11).

5. The ceramic heating element pressure forming mold according to claim 1, characterized in that: The mold openings of the bottom mold (6) and the top mold (7) are distributed correspondingly, and the multiple mold opening lifting components (8) are correspondingly attached and slidable in the multiple mold openings of the bottom mold (6), with the mold opening lifting components (8) attached to the bottom of the mold opening of the bottom mold (6).

6. The ceramic heating element pressure forming mold according to claim 1, characterized in that: The mold opening lifting assembly (8) includes a mold fitting plate (81) and a lifting adjustment column (82). The multiple mold fitting plates (81) are respectively fitted and slidably attached to the multiple mold openings of the bottom mold (6). The lifting adjustment column (82) is fixedly connected to the bottom of the mold fitting plate (81). The bottom of the lifting adjustment column (82) extends through to the bottom of the mold production table (1) and is connected to the top of the mold opening hydraulic cylinder (9).

7. The ceramic heating element pressure forming mold according to claim 1, characterized in that: The mold opening hydraulic cylinder (9) includes a mold opening cylinder body (91) and a lifting plate (92). The mold opening cylinder body (91) is fixedly installed at the bottom of the mold production table (1). The lifting plate (92) is fixedly installed at the output end of the top of the mold opening cylinder body (91). The bottoms of the multiple mold opening lifting components (8) are connected to the lifting plate (92).

8. The ceramic heating element pressure forming mold according to claim 7, characterized in that: The mold production table (1) has a support mounting plate (93) at the bottom support leg. The mold opening cylinder (91) is fixedly installed on the top of the support mounting plate (93). The number of mold opening cylinders (91) is not less than two and they are symmetrically distributed.

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