Roll changing device of calender
By designing an automated roll changing device for calenders, the automatic operation of the rolls is achieved using a frame, arc-shaped bracket, and hydraulic system. This solves the problems of time-consuming, labor-intensive, and safety hazards in existing technologies, and improves roll changing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN WISE STAR NEW MATERIAL CO LTD
- Filing Date
- 2025-04-25
- Publication Date
- 2026-04-28
AI Technical Summary
The existing calender roll changing process is time-consuming and labor-intensive, and poses safety hazards, which may lead to damage to the rolls or personal injury.
A calender roll changing device was designed, which adopts a frame, an arc bracket, a hydraulic cylinder and a chain mechanism. The hydraulic cylinder drives the cross column and sprocket to lift and lower, realizing the automatic lifting and lowering of the calender roll. Combined with protective pads and protective plates, the safety and stability are improved.
It improves the efficiency and safety of calender roll changing, reduces the negative impact of manual operation, and ensures the stability and safety of the rolls.
Smart Images

Figure CN224170288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of roller changing devices, and more specifically, to a roller changing device for a calender. Background Technology
[0002] A calender is an industrial machine that presses and stretches materials into sheets. It consists of two or more rollers arranged according to the heating method and can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite films, graphite sheets, microwave absorbing materials, shielding materials, magnetic materials, and non-ferrous metals. Hot pressing is further divided into water heating, electric heating, oil heating, and electromagnetic heating. Both types of machines press and stretch materials such as rubber, silicone rubber, silicone rubber, phase change materials, PTFE, or plastics into sheets of a certain thickness and surface shape at a specific temperature. They can also be used to coat fiberglass or steel wire fabric with adhesive.
[0003] In the existing technology, the replacement of rolls in calendering machines is mostly done by manually carrying the roll body to the calendering machine and then replacing it. Roll replacement is time-consuming, labor-intensive and labor-intensive. If you are not careful, the roll body may fall to the ground and damage the roll body or other equipment. In severe cases, it may even endanger the lives of the workers. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a rolling mill roll changing device, which aims to solve the problems mentioned in the background art.
[0005] To solve the above problems, the present invention adopts the following technical solution:
[0006] A rolling mill roll changing device, comprising:
[0007] The frame has movable plates movably embedded in the inner walls of both sides. A mounting frame is fixedly installed between the outer walls of the two movable plates. A mounting shaft is fixedly connected between the inner walls of both sides of the mounting frame. Two arc-shaped brackets are rotatably fitted onto the outer surface of the mounting shaft.
[0008] The height adjustment mechanism includes a fixed plate and a hydraulic cylinder. The fixed plate is fixedly installed on the outer wall of the frame, and the hydraulic cylinder is fixedly installed between the frame and the outer wall of the fixed plate. A cross post is fixedly installed at the output end of the hydraulic cylinder. Two sprockets are rotatably sleeved on the outer surface of the cross post. A chain is sleeved on the outer surface of each sprocket, and the two ends of each chain are respectively connected to the mounting frame and the fixed plate.
[0009] As a preferred embodiment of this utility model, the hydraulic cylinder is equipped with an adjustment handle and an adjustment foot pedal.
[0010] As a preferred embodiment of this utility model, a protective pad is installed on the outer wall of each of the arc-shaped brackets.
[0011] As a preferred embodiment of this utility model, a protective plate is fixedly installed on the outer wall of the frame.
[0012] As a preferred embodiment of this utility model, the frame is equipped with two movable wheels and two omnidirectional wheels, and handrails are fixedly connected to the outer walls on both sides of the frame.
[0013] As a preferred embodiment of this utility model, a counterweight box is fixedly installed on the top of the frame.
[0014] Beneficial effects
[0015] Compared with the prior art, this utility model provides a rolling mill roll changing device, which has the following advantages:
[0016] 1. In this design, the frame provides support for the mounting frame and the arc-shaped bracket. The arc-shaped bracket on the mounting frame facilitates the lifting of the calender rolls. The arc-shaped bracket is rotatably mounted on the mounting frame via the mounting shaft, facilitating its flipping and storage. The hydraulic cylinder facilitates the lifting and lowering of the cross column and its surface sprocket. Since the two ends of the chain are connected to the mounting frame and the fixing plate respectively, it is convenient to drive the mounting frame to lift and lower, which in turn facilitates the lifting or lowering of the calender rolls. The movable plate slides on the inner walls on both sides of the frame, improving the stability of the mounting frame's lifting and lowering, avoiding the negative impact of manual roll changing, and improving the efficiency and safety of calender roll changing.
[0017] 2. This solution uses protective pads to provide cushioning and anti-slip effects, improving the stability of the calender rolls and facilitating the protection of the curved support, thus enhancing its safety during use. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This is a second-view perspective perspective view of the present invention;
[0020] Figure 3 This is a third-view perspective view of the present invention.
[0021] Explanation of the labels in the diagram:
[0022] 1. Frame; 2. Movable plate; 3. Mounting frame; 4. Mounting shaft; 5. Arc-shaped bracket; 6. Height adjustment mechanism; 601. Fixed plate; 602. Hydraulic cylinder; 603. Cross column; 604. Sprocket; 605. Chain; 7. Adjustment handle; 8. Adjustment foot pedal; 9. Protective pad; 10. Protective plate; 11. Casters; 12. Universal casters; 13. Handrail; 14. Counterweight box. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Example:
[0025] Please see Figure 1-3 A rolling mill roll changing device, comprising:
[0026] Frame 1, with movable plates 2 movably embedded in the inner walls of both sides of frame 1, and mounting brackets 3 fixedly installed between the outer walls of the two movable plates 2. Mounting shafts 4 are fixedly connected between the inner walls of the two sides of mounting brackets 3, and two arc-shaped brackets 5 are rotatably sleeved on the outer surface of the mounting shafts 4; and
[0027] The height adjustment mechanism 6 includes a fixed plate 601 and a hydraulic cylinder 602. The fixed plate 601 is fixedly installed on the outer wall of the frame 1, and the hydraulic cylinder 602 is fixedly installed between the frame 1 and the outer wall of the fixed plate 601. A cross post 603 is fixedly installed at the output end of the hydraulic cylinder 602. Two sprockets 604 are rotatably sleeved on the outer surface of the cross post 603. A chain 605 is sleeved on the outer surface of each sprocket 604. The two ends of each chain 605 are respectively connected to the mounting frame 3 and the fixed plate 601.
[0028] In this embodiment, the frame 1 provides support for the mounting frame 3 and the arc-shaped bracket 5. The arc-shaped bracket 5 on the mounting frame 3 facilitates the lifting of the calender rolls. The arc-shaped bracket 5 is rotatably mounted on the mounting frame 3 via the mounting shaft 4, facilitating its flipping and storage. The hydraulic cylinder 602 facilitates the lifting and lowering of the cross column 603 and its surface sprocket 604. Since the two ends of the chain 605 are respectively connected to the mounting frame 3 and the fixing plate 601, it is convenient to drive the mounting frame 3 to lift and lower, thereby facilitating the lifting or lowering of the calender rolls. The movable plate 2 slides on the inner walls on both sides of the frame 1, improving the lifting and lowering stability of the mounting frame 3, avoiding the negative impact of manual roll changing, and improving the efficiency and safety of calender roll changing.
[0029] Please refer to the specific details. Figure 2 As shown, the hydraulic cylinder 602 is equipped with an adjusting handle 7 and an adjusting foot pedal 8.
[0030] In this embodiment, the adjusting handle 7 and the adjusting foot pedal 8 are installed at the input end of the hydraulic cylinder 602, and the hydraulic cylinder 602 can be easily operated through both the adjusting handle 7 and the adjusting foot pedal 8.
[0031] Please refer to the specific details. Figure 3 As shown, each arc-shaped bracket 5 has a protective pad 9 installed on its outer wall.
[0032] In this embodiment, the protective pad 9 provides a certain buffering and anti-slip effect, improving the stability of the calender roll lifting, while also facilitating the protection of the arc-shaped bracket 5 and improving its safety in use.
[0033] Please refer to the specific details. Figure 2 As shown, a protective plate 10 is fixedly installed on the outer wall of the frame 1.
[0034] In this embodiment, the protective plate 10 facilitates the protection of the cross post 603 and the sprocket 604, thereby improving their safety during use.
[0035] Please refer to the specific details. Figure 1 As shown, the frame 1 is equipped with two movable wheels 11 and two omnidirectional wheels 12, and handrails 13 are fixedly connected to the outer walls on both sides of the frame 1.
[0036] In this embodiment, the movable wheels 11 and the universal wheels 12 facilitate the position transfer of the frame 1 and the roller changing work, and the handrail 13 facilitates the movement of the frame 1.
[0037] Please refer to the specific details. Figure 1 As shown, a counterweight box 14 is fixedly installed on the top of the frame 1.
[0038] In this embodiment, the counterweight box 14 facilitates the placement of the counterweight blocks and improves the stability of the frame 1.
[0039] Working principle: When in use, push the handle 13, and with the help of the moving wheels 11 and the universal wheels 12, push the frame 1 to the appropriate position of the calender. Operate the hydraulic cylinder 602 by adjusting the handle 7 or the foot pedal 8 to drive the cross column 603 and its surface sprocket 604 to rise. Since the two ends of the chain 605 are connected to the mounting frame 3 and the fixed plate 601 respectively, the mounting frame 3 is driven to rise, and the two arc-shaped brackets 5 are driven to rise to the appropriate position below the calender roll. Place the replaced roll on the arc-shaped bracket 5. The movable plate 2 improves the stability of the lifting and lowering of the mounting frame 3. Operate the hydraulic cylinder 602 by adjusting the handle 7 or the foot pedal 8 to drive the mounting frame 3, the arc-shaped brackets 5 and the roll to fall. Remove the old roll and place the new roll on the arc-shaped bracket 5. Repeat the lifting action to complete the roll replacement.
[0040] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A roll changing device for a calender, characterized in that, include: A frame (1) has movable plates (2) movably embedded in the inner walls of both sides of the frame (1). A mounting frame (3) is fixedly installed between the outer walls of the two movable plates (2). A mounting shaft (4) is fixedly connected between the inner walls of both sides of the mounting frame (3). Two arc-shaped brackets (5) are rotatably sleeved on the outer surface of the mounting shaft (4). The height adjustment mechanism (6) includes a fixed plate (601) and a hydraulic cylinder (602). The fixed plate (601) is fixedly installed on the outer wall of the frame (1). The hydraulic cylinder (602) is fixedly installed between the frame (1) and the outer wall of the fixed plate (601). A cross post (603) is fixedly installed at the output end of the hydraulic cylinder (602). Two sprockets (604) are rotatably sleeved on the outer surface of the cross post (603). A chain (605) is sleeved on the outer surface of each sprocket (604). The two ends of each chain (605) are respectively connected to the mounting frame (3) and the fixed plate (601).
2. The calender roll changing device according to claim 1, characterized in that, The hydraulic cylinder (602) is equipped with an adjustment handle (7) and an adjustment foot pedal (8).
3. A rolling mill roll changing device according to claim 2, characterized in that, Each of the aforementioned arc-shaped brackets (5) has a protective pad (9) installed on its outer wall.
4. A rolling mill roll changing device according to claim 3, characterized in that, The outer wall of the frame (1) is fixedly fitted with a protective plate (10).
5. A calender roll changing device according to claim 4, characterized in that, The frame (1) is equipped with two movable wheels (11) and two omnidirectional wheels (12), and handrails (13) are fixedly connected to the outer walls on both sides of the frame (1).
6. A rolling mill roll changing device according to claim 5, characterized in that, A counterweight box (14) is fixedly installed on the top of the frame (1).