Inverted buckle forcibly-stripping device in extremely-small space

By designing an undercut strong release structure in a very small space, and utilizing components such as templates, connecting plates, and ejection mechanisms, the problem of difficult demolding of undercut structures in confined spaces has been solved, achieving efficient and low-cost mold manufacturing and improving mold reliability and production efficiency.

CN224170329UActive Publication Date: 2026-04-28SUZHOU ZHENGYUEXIN PRECISION ELECTROMECHANICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU ZHENGYUEXIN PRECISION ELECTROMECHANICAL TECH CO LTD
Filing Date
2025-03-31
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

To achieve efficient demolding of the inverted structure in a very small space, traditional inclined top or slider structures cannot be applied, and existing demolding mechanisms are complex and costly.

Method used

A miniature space undercut strong release structure was designed, including components such as template, connecting plate, ejection mechanism, return pin, limit tube and undercut pin. The ejection mechanism can efficiently and accurately release the mold core in a very small space, simplifying the number of parts and structure.

Benefits of technology

The efficient and precise demolding of the mold core within a very small space reduces the complexity and cost of mold manufacturing, improves the reliability and durability of the mold, shortens the manufacturing cycle, and expands the application range of injection molds for complex structural products.

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Abstract

The utility model discloses an extremely small space back-off forced demoulding, and relates to the technical field of plastic mould demoulding mechanisms, the extremely small space back-off forced demoulding comprises a mould plate I and a mould plate II, the mould plate I is provided with a mould core, and a connecting plate I is arranged above the mould plate II. A second connecting plate is fixedly connected to the top of the first connecting plate, an ejection mechanism used for ejecting out the mold core is arranged between the first connecting plate and the second mold plate, and the upper portion of the ejection mechanism penetrates through the first mold plate. According to the injection mold, the ejection demolding operation of the mold core can be efficiently and accurately realized in an extremely small space, and the characteristic greatly expands the application range of the injection mold in manufacturing of products with complex structures. And moreover, the design structure is simple and clear, and compared with a traditional demolding mode, the use number of parts is remarkably reduced, so that the manufacturing complexity and the overall cost of the mold are effectively reduced. Due to the structural optimization, the reliability and durability of the mold are improved, the manufacturing period of the mold is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of plastic mold demolding mechanism, specifically the inverted strong demolding mechanism in a very small space. Background Technology

[0002] In plastic injection molding, various complex structures often appear on the product, including undercut structures. An undercut structure refers to a part of the product obstructing the demolding direction, preventing the product from being directly removed when the mold opens. Traditionally, this problem is solved by using ejector mechanisms such as angled ejectors or sliding blocks. However, these traditional methods face numerous challenges when implementing undercut demolding in extremely small spaces.

[0003] Space constraints: In some products, the space occupied by the inverted structure is very small. Traditional angled top structures or slider structures cannot be placed in these small spaces due to their large size.

[0004] Cost considerations: Traditional demolding mechanisms are usually complex in structure, requiring more parts and processing steps, which increases the manufacturing cost of the mold. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a method of strong release with an inverted buckle in a very small space.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] The extremely small space inverted strong release includes template one and template two. Template one is provided with a mold core, and template two is provided with a connecting plate one above it.

[0008] A second connecting plate is fixedly connected to the top of the first connecting plate. An ejection mechanism for ejecting the mold core is provided between the first connecting plate and the second template. The top of the ejection mechanism passes through the first template.

[0009] As a further embodiment of this utility model: the ejection mechanism includes a return pin disposed on a connecting plate and an auxiliary structure fixedly connected to the top of the connecting plate. A limiting tube is fixedly connected to the top of the return pin, and a buckle pin is disposed on the limiting tube.

[0010] As a further embodiment of this utility model: the auxiliary structure is composed of ejector pin one, ejector pin two, ejector pin three and ejector pin four, and multiple ejector pins one, ejector pin two and ejector pin three are provided.

[0011] As a further embodiment of this utility model: the top of the template two is provided with a groove, and the bottom of the template two is provided with a movable groove communicating with the groove.

[0012] As a further embodiment of this utility model: a connecting rod is fixedly connected to the bottom of the return pin, and the connecting rod is slidably connected to the movable groove.

[0013] As a further embodiment of this utility model: a spring is sleeved on the outside of the connecting rod, and the spring is located in a groove.

[0014] As a further embodiment of this utility model: the ejector pin 1, ejector pin 2, ejector pin 3 and ejector pin 4 are all designed to be narrower at the top and wider at the bottom.

[0015] As a further embodiment of this utility model: the limiting tube is slidably connected to the second connecting plate, and the return pin is slidably connected to the first connecting plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This application enables efficient and precise ejection and demolding of the mold core within a very small space, a feature that greatly expands the application range of injection molds in the manufacturing of complex structural products. Furthermore, the design structure of this application is simple and clear, significantly reducing the number of parts compared to traditional demolding methods, thereby effectively reducing the manufacturing complexity and overall cost of the mold. This structural optimization not only improves the reliability and durability of the mold but also shortens the mold manufacturing cycle and increases production efficiency. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is an exploded view of the present invention;

[0020] Figure 3 This is a three-dimensional sectional view of template two, connecting plate one, and connecting plate two of this utility model;

[0021] Figure 4 This utility model Figure 3 A magnified view of a section at point A in the middle;

[0022] Figure 5 This is a perspective view of the ejection mechanism of this utility model;

[0023] Figure 6 This is a perspective view of the auxiliary structure of this utility model.

[0024] In the diagram: 1. Template 1; 2. Template 2; 3. Mold core; 4. Connecting plate 1; 5. Connecting plate 2; 6. Ejection mechanism; 61. Return pin; 62. Auxiliary structure; 621. Ejector pin 1; 622. Ejector pin 2; 623. Ejector pin 3; 624. Ejector pin 4; 63. Limiting tube; 64. Backing pin; 7. Groove; 8. Movable groove; 9. Connecting rod; 10. Spring. Detailed Implementation

[0025] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Example 1

[0027] Please see Figures 1-6 As shown, this application provides a minimal space inverted snap-off mechanism, including template 1 and template 2. Template 1 is provided with a mold core 3, and template 2 is provided with a connecting plate 4 above it.

[0028] A connecting plate 2 5 is fixedly connected to the top of the connecting plate 4. An ejection mechanism 6 for ejecting the mold core 3 is provided between the connecting plate 4 and the template 2. The ejection mechanism 6 passes through the template 1. By utilizing the ejection mechanism 6, the ejection and demolding operation of the mold core can be achieved efficiently and accurately in a very small space. This feature greatly expands the application range of injection molds in the manufacturing of complex structure products. Moreover, the structure is simple and clear, significantly reducing the number of parts compared to traditional demolding methods, thereby effectively reducing the manufacturing complexity and overall cost of the mold. This structural optimization not only improves the reliability and durability of the mold, but also shortens the mold manufacturing cycle and improves production efficiency.

[0029] The ejection mechanism 6 includes a return pin 61 mounted on the connecting plate 4 and an auxiliary structure 62 fixedly connected to the top of the connecting plate 4. A limiting tube 63 is fixedly connected to the top of the return pin 61, and a buckle pin 64 is mounted on the limiting tube 63. The connecting plate 4 and connecting plate 5 are raised by the template 2, which in turn raises the ejection mechanism 6 as a whole. The top of the buckle pin 64 is then inserted into the mold core 3, and the top of the auxiliary structure 62 contacts the bottom of the mold core 3. As the ejection mechanism 6 rises, the limiting tube 63 contacts the template 1, causing the spring 10 to gradually compress. The buckle pin 64 then stops moving, while the auxiliary structure 62 continues to move upward, thus ejecting the mold core 3 and disengaging it from the buckle.

[0030] The auxiliary structure 62 consists of ejector pin 1 621, ejector pin 2 622, ejector pin 3 623, and ejector pin 4 624, with multiple ejector pins 1 621, 2 ejector pins 2 622, and 3 ejector pin 3 623. There are 3 ejector pins 1 621, 2 ejector pins 2 622, 2 ejector pins 3 623, and 1 ejector pin 4 624.

[0031] The top of the template 2 has a groove 7, and the bottom of the template 2 has a movable groove 8 that communicates with the groove 7.

[0032] The bottom of the return pin 61 is fixedly connected to a connecting rod 9, and the connecting rod 9 is slidably connected to the movable groove 8.

[0033] A spring 10 is sleeved on the outside of the connecting rod 9, and the spring 10 is located in the groove 7.

[0034] The ejector pins 621, 622, 623, and 624 are all designed to be narrower at the top and wider at the bottom.

[0035] The limiting tube 63 is slidably connected to the connecting plate 5, and the return pin 61 is slidably connected to the connecting plate 4.

[0036] The working principle of this utility model is as follows: The template 2 drives the connecting plate 4 and the connecting plate 5 to rise, which in turn drives the ejection mechanism 6 to rise as a whole. Then, the top of the undercut pin 64 is inserted into the mold core 3, and the top of the auxiliary structure 62 contacts the bottom of the mold core 3. Then, as the ejection mechanism 6 rises as a whole, the limiting tube 63 contacts the template 1, so the spring 10 is gradually compressed. Then, the undercut pin 64 stops moving, while the auxiliary structure 62 continues to move upward, thereby ejecting the mold core 3 and disengaging it from the undercut.

[0037] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A method for forced release in an extremely small space, comprising template one (1) and template two (2), characterized in that, The template one (1) is provided with a mold core (3), and the template two (2) is provided with a connecting plate one (4) above it. The top of the connecting plate 1 (4) is fixedly connected to the connecting plate 2 (5), and an ejection mechanism (6) for ejecting the mold core (3) is provided between the connecting plate 1 (4) and the template 2 (2). The top of the ejection mechanism (6) passes through the template 1 (1). The ejection mechanism (6) includes a return pin (61) disposed on the connecting plate (4) and an auxiliary structure (62) fixedly connected to the top of the connecting plate (4). The top of the return pin (61) is fixedly connected to a limit tube (63), and the limit tube (63) is provided with a buckle pin (64). The auxiliary structure (62) is composed of ejector pin one (621), ejector pin two (622), ejector pin three (623) and ejector pin four (624), and multiple ejector pins one (621), ejector pin two (622) and ejector pin three (623) are provided; The top of the template 2 (2) is provided with a groove (7), and the bottom of the template 2 (2) is provided with a movable groove (8) that communicates with the groove (7). The bottom of the return pin (61) is fixedly connected to a connecting rod (9), and the connecting rod (9) is slidably connected to the movable groove (8); A spring (10) is sleeved on the outside of the connecting rod (9), and the spring (10) is located in the groove (7); The first (621), the second (622), the third (623), and the fourth (624) of the ejector pins are all designed to be narrower at the top and wider at the bottom; The limiting tube (63) is slidably connected to the second connecting plate (5), and the return pin (61) is slidably connected to the first connecting plate (4).