Dustproof high-precision embossing device

Abstract

The utility model relates to the field of embossing, in particular to a dustproof high-precision embossing device which comprises a bearing mechanism and an embossing mechanism, the bearing mechanism comprises a base, the embossing mechanism and a dustproof mechanism are installed on the bearing mechanism, the embossing mechanism comprises a working box, and the dustproof mechanism comprises a dustproof cover, a suction fan and a blower. The conveyor is installed at the upper end of the base, the working box is installed at the edge of the upper end of the base, the hydraulic cylinder is installed on the inner wall of the working box, the output end of the hydraulic cylinder penetrates through the lower end of the working box and is fixedly connected with the embossing modules, and the embossing modules correspond to the upper ends of the conveyor in a one-to-one mode. According to the embossing mechanism, before the embossing module makes contact with the embossing material, the spring pushes the positioning frame to be attached to and press the embossing material, material deviation is avoided, the additionally-arranged dustproof mechanism can reduce dust entering the embossing mechanism through the dustproof cover, the air blower blows away the dust, the air blower is matched with the suction fan to adsorb the dust, and the influence of the dust on the embossing quality is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of embossing, specifically relating to a dustproof high-precision embossing device. Background Technology

[0002] In modern industrial production, embossing is widely used in the processing of various materials such as paper, leather, and plastic. By using embossing devices, specific textures or patterns are formed on the surface of materials to enhance their aesthetics, texture, or functionality.

[0003] When ordinary embossing devices emboss sheet metal, the lack of effective sheet metal fixing measures during the pressing process of the embossing module can lead to uneven force or insufficient fixing force, causing the sheet metal to slip or deform. This results in inaccurate embossing position and blurred texture, seriously affecting the embossing effect and product quality. During the embossing process, dust and impurities in the working environment can easily fall onto the embossing surface. This dust may adhere to the sheet metal surface or the embossing module. When the embossing module comes into contact with the sheet metal, the dust will hinder the tight adhesion between the two, causing inconsistent embossing depth and surface defects, thus affecting the embossing quality. In addition, long-term accumulation of dust may also cause wear to the mechanical parts of the embossing device, reducing the service life and operational stability of the device. Utility Model Content

[0004] To overcome the problems that the embossing material may deviate due to pressure during use, and that dust may easily fall on the embossing surface and affect the embossing quality, a dustproof high-precision embossing device is proposed.

[0005] The technical solution of this utility model is as follows: a dustproof high-precision embossing device, including a supporting mechanism and an embossing mechanism. The supporting mechanism includes a base, and the embossing mechanism and the dustproof mechanism are installed on the supporting mechanism. The embossing mechanism includes a working box, and the dustproof mechanism includes a dust cover, a suction fan, and a blower. A conveyor is installed on the upper end of the base. The working box is installed at the upper edge of the base. A hydraulic cylinder is installed on the inner wall of the working box. The output end of the hydraulic cylinder passes through the lower end of the working box and is fixedly connected to an embossing module. The embossing module corresponds one-to-one with the upper end of the conveyor. A fixing frame is fixedly connected to the outer wall of the embossing module. A groove is opened at the lower end of the fixing frame to surround the fixing frame. A positioning frame is slidably installed in the groove. Springs are evenly distributed at the upper end of the positioning frame. The upper end of the springs is fixedly connected to the upper inner wall of the groove. The lower end of the positioning frame is lower than the working surface of the embossing module. The dust cover is fixed between the working box and the base. The working surfaces of the embossing module and the conveyor are both located inside the dust cover.

[0006] Furthermore, the supporting mechanism also includes a fixing block, which is fixed to the upper edge of the conveyor, and a sliding rod is slidably provided on the inner wall of the fixing block.

[0007] Furthermore, a baffle is fixed to one end of the slide bar near the center of the conveyor, and a guide plate is hinged to the right end of the baffle. The lower ends of the guide plate and the baffle are attached to the upper end of the conveyor.

[0008] Furthermore, the embossing mechanism also includes sliding sleeves, with symmetrically distributed sliding sleeves fixed to the lower end of the work box, and a limiting rod slidingly provided on the inner wall of the sliding sleeves.

[0009] Furthermore, the lower ends of the limiting rods are fixedly connected to the upper end of the embossing module, and the dustproof mechanism also includes strip brushes, with strip brushes fixedly connected to the openings at both ends of the dustproof cover.

[0010] Furthermore, the left and right ends of the conveyor pass through the left and right openings of the dust cover, the lower end of the strip brush is attached to the upper end of the conveyor, and the front opening of the dust cover is hinged with a switch door.

[0011] Furthermore, a suction fan is fixedly connected to the front end of the dust cover. The air inlet of the suction fan is connected to the inner wall of the front end of the dust cover through a pipe, and a collection tank is fixedly connected to the air outlet of the suction fan.

[0012] Furthermore, the feature is that: a hair dryer is fixedly connected to the left end of the dust cover, the air outlet of the hair dryer is connected to the inner wall of the left end of the dust cover through a pipe, and dustproof nets are fixedly connected to both the air inlet and air outlet of the hair dryer.

[0013] The beneficial effects of this utility model are as follows: The material to be processed can be fed into the embossing mechanism by the conveyor. The output end of the hydraulic cylinder can drive the embossing module to press down and adhere to the embossing material, and drive the fixed frame to approach the embossing material. The spring can push the positioning frame to adhere and press the embossing material to prevent the material from deviating. The embossing module can then perform the embossing operation on the embossing material. The dust cover can reduce the amount of dust entering between the embossing mechanism and the conveyor. The blower in the dust cover can blow away the dust on the embossing material, and the suction fan can absorb and collect the dust. Compared with the existing embossing device, the added fixed frame structure can push the positioning frame to adhere to and press the embossing material before the embossing module contacts the embossing material, thus preventing the material from deviating. The added dust cover can reduce the amount of dust entering the embossing mechanism, and the blower can blow away the dust. The suction fan can also absorb the dust, reducing the impact of dust on the embossing quality. Attached Figure Description

[0014] Figure 1 The diagram shown is a three-dimensional structural schematic of this utility model;

[0015] Figure 2 The diagram shown is a three-dimensional structural disassembly diagram of this utility model;

[0016] Figure 3 The diagram shown is a three-dimensional disassembled view of the support mechanism of this utility model.

[0017] Figure 4 The diagram shown is a three-dimensional disassembled view of the embossing mechanism of this utility model.

[0018] Figure 5 The diagram shown is a three-dimensional disassembled view of the fixing frame, positioning frame, and spring of this utility model.

[0019] Figure 6 The diagram shown is a three-dimensional disassembled view of the dustproof mechanism of this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Bearing mechanism; 101. Base; 102. Conveyor; 103. Fixing block; 104. Baffle; 105. Slide rod; 106. Guide plate; 2. Embossing mechanism; 201. Working box; 202. Hydraulic cylinder; 203. Sliding sleeve; 204. Limiting rod; 205. Embossing module; 3. Dustproof mechanism; 301. Dust cover; 302. Opening and closing door; 303. Strip brush; 304. Fan; 305. Collection tank; 306. Blower; 4. Fixing frame; 5. Tank; 6. Positioning frame; 7. Spring. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-6 This utility model provides an embodiment of a dustproof high-precision embossing device, including a supporting mechanism 1 and an embossing mechanism 2. The supporting mechanism 1 includes a base 101, and the embossing mechanism 2 and a dustproof mechanism 3 are mounted on the supporting mechanism 1. The embossing mechanism 2 includes a work box 201, and the dustproof mechanism 3 includes a dust cover 301, a suction fan 304, and a blower 306. A conveyor 102 is mounted on the upper end of the base 101, and the work box 201 is mounted on the upper edge of the base 101. A hydraulic cylinder 202 is mounted on the inner wall of the work box 201, and the output end of the hydraulic cylinder 202 passes through the lower end of the work box 201. An embossing module 205 is fixedly connected to the upper end of the conveyor 102. The outer wall of the embossing module 205 is fixedly connected to a fixing frame 4. The lower end of the fixing frame 4 has a groove 5 that surrounds the fixing frame 4. A positioning frame 6 is slidably provided in the groove 5. The upper end of the positioning frame 6 is fixedly connected to equidistantly distributed springs 7. The upper end of the springs 7 is fixedly connected to the upper inner wall of the groove 5. The lower end of the positioning frame 6 is lower than the working surface of the embossing module 205. A dust cover 301 is fixedly connected between the work box 201 and the base 101. The working surfaces of the embossing module 205 and the conveyor 102 are both located inside the dust cover 301.

[0023] The material to be processed can be fed into the embossing mechanism 2 by the conveyor 102. The output end of the hydraulic cylinder 202 can drive the embossing module 205 to press down and adhere to the embossing material, and drive the fixing frame 4 to approach the embossing material. The spring 7 can push the positioning frame 6 to adhere and press the embossing material to prevent the material from deviating. The embossing module 205 can perform embossing operation on the embossing material. The dust cover 301 can reduce the amount of dust entering between the embossing mechanism 2 and the conveyor 102. The blower 306 in the dust cover 3 can blow away the dust on the embossing material, and the suction fan 304 can absorb and collect the dust, reducing the impact of dust on the embossing quality and improving the embossing accuracy and quality.

[0024] Please see Figures 3-4 In this embodiment, the supporting mechanism 1 further includes a fixing block 103, which is fixedly connected to the upper edge of the conveyor 102. A sliding rod 105 is slidably provided on the inner wall of the fixing block 103. In use, the sliding rod 105 can slide back and forth on the inner wall of the fixing block 103 to adjust the distance between the baffle 104 and the center of the conveyor 102. The baffle 104 is fixedly connected to one end of the sliding rod 105 near the center of the conveyor 102. A guide plate 106 is hinged to the right end of the baffle 104. The lower end of the guide plate 106 and the baffle 104 are attached to the upper end of the conveyor 102. In use, the guide plate 106 can guide the embossing material to adhere to the baffle 104. Adjusting the baffle 104 can limit the embossing material and prevent the embossing material from deviating and affecting the embossing.

[0025] Please see Figures 4-5 In this embodiment, the embossing mechanism 2 also includes a sliding sleeve 203. The lower end of the work box 201 is fixedly connected to a symmetrically distributed sliding sleeve 203. The inner wall of the sliding sleeve 203 is slidably provided with a limiting rod 204. In use, the sliding sleeve 203 cooperates with the limiting rod 204 to slide, which can improve the stability of the embossing module 205 when it is pressed down, thereby reducing the impact of vibration and other factors on the embossing effect. The lower end of the limiting rod 204 is fixedly connected to the upper end of the embossing module 205. The dustproof mechanism 3 also includes a strip brush 303. The strip brush 303 is fixedly connected to the openings at both ends of the dust cover 301. In use, the strip brush 303 can reduce the amount of dust entering the inner wall of the dust cover 301 from the openings at both ends of the dust cover 301, thereby improving the cleanliness of the embossing working surface.

[0026] Please see Figures 5-6In this embodiment, the left and right ends of the conveyor 102 pass through the openings at the left and right ends of the dust cover 301. The lower end of the strip brush 303 is attached to the upper end of the conveyor 102. The front opening of the dust cover 301 is hinged with a switch door 302. During use, the upper end of the conveyor 102 can be cleaned by the strip brush 303 to prevent dust on the conveyor 102 from entering the dust cover 301. A suction fan 304 is fixedly connected to the front end of the dust cover 301. The air inlet of the suction fan 304 is connected to the inner wall of the front end of the dust cover 301 through a pipe. The air outlet of the suction fan 304 is fixedly connected to a collection tank 305. During use, the air is collected by the suction fan 305. The blower 304 can perform air suction before embossing work, sucking the dust in the dust cover 301 into the collection tank 305 to ensure the cleanliness of the embossing surface. A blower 306 is fixedly connected to the left end of the dust cover 301. The air outlet of the blower 306 is connected to the inner wall of the left end of the dust cover 301 through a pipe. Dustproof nets are fixedly connected to both the air inlet and outlet of the blower 306. In use, the blower 306 can be used to blow air before embossing work, which can blow the dust away from the embossing material and collect the dust in conjunction with the blower 304. The dustproof net can prevent the blower 306 from blowing dust into the dust cover 301.

[0027] During operation, firstly, adjust the baffle 104 and guide plate 106 according to the width of the embossing material, and start the conveyor 102. Place the material to be embossed on the conveyor 102, which will transport the material directly below the embossing mechanism 2. Next, the blower 306 blows air to remove dust from the material. Then, the suction fan 304 is started to collect the dust inside the dust cover 301. Then, the hydraulic cylinder 202 is started to press down the output end of the hydraulic cylinder 202, which drives the embossing module 205 to adhere to and press the embossing material. Wait for the embossing module 205 to complete the embossing operation. Finally, after the material embossing is completed, start the conveyor 102 to send the material out of the dust cover 301.

[0028] Through the above steps, the conveyor 102 can feed the material to be processed into the embossing mechanism 2. The output end of the hydraulic cylinder 202 can drive the embossing module 205 to press down and adhere to the embossing material, and drive the fixing frame 4 to approach the embossing material. The spring 7 can push the positioning frame 6 to adhere and press the embossing material. The embossing module 205 can perform embossing operation on the embossing material. The dust cover 301 can reduce dust entering between the embossing mechanism 2 and the conveyor 102. The blower 306 in the dust cover 3 can blow away the dust on the embossing material, and with the help of the suction fan 304, the dust can be absorbed and collected. This solves the problem that the embossing material may deviate due to pressure when the embossing device is in use, and that dust is easy to fall on the embossing surface and affect the embossing quality.

Claims

1. A dustproof high-precision embossing device, comprising a bearing mechanism (1) and an embossing mechanism (2), characterized in that: The supporting mechanism (1) includes a base (101), and an embossing mechanism (2) and a dustproof mechanism (3) are installed on the supporting mechanism (1). The embossing mechanism (2) includes a work box (201), and the dustproof mechanism (3) includes a dust cover (301), a suction fan (304), and a blower (306). A conveyor (102) is installed at the upper end of the base (101). The work box (201) is installed at the upper edge of the base (101). A hydraulic cylinder (202) is installed on the inner wall of the work box (201). The output end of the hydraulic cylinder (202) passes through the lower end of the work box (201) and is fixedly connected to an embossing module (205). The embossing module (205) Corresponding one-to-one with the upper end of the conveyor (102), the outer wall of the embossing module (205) is fixedly connected to a fixed frame (4). The lower end of the fixed frame (4) is provided with a groove (5) that surrounds the fixed frame (4). A positioning frame (6) is slidably provided in the groove (5). The upper end of the positioning frame (6) is fixedly connected to equidistantly distributed springs (7). The upper end of the springs (7) is fixedly connected to the upper inner wall of the groove (5). The lower end of the positioning frame (6) is lower than the working surface of the embossing module (205). The dust cover (301) is fixed between the work box (201) and the base (101). The working surfaces of the embossing module (205) and the conveyor (102) are both located inside the dust cover (301).

2. The dustproof high-precision embossing device according to claim 1, characterized in that: The bearing mechanism (1) also includes a fixing block (103), which is fixed to the upper edge of the conveyor (102), and a slide rod (105) is slidably provided on the inner wall of the fixing block (103).

3. The dustproof high-precision embossing device according to claim 2, characterized in that: A baffle (104) is fixed to one end of the slide bar (105) near the center of the conveyor (102). A guide plate (106) is hinged to the right end of the baffle (104). The lower ends of the guide plate (106) and the baffle (104) are attached to the upper end of the conveyor (102).

4. The dustproof high-precision embossing device according to claim 1, characterized in that: The embossing mechanism (2) also includes a sliding sleeve (203). The lower end of the work box (201) is fixed with symmetrically distributed sliding sleeves (203), and the inner wall of the sliding sleeve (203) is provided with a limiting rod (204).

5. The dustproof high-precision embossing device according to claim 4, characterized in that: The lower end of the limiting rod (204) is fixedly connected to the upper end of the embossing module (205). The dustproof mechanism (3) also includes a strip brush (303). The strip brush (303) is fixedly connected to the openings at both ends of the dust cover (301).

6. The dustproof high-precision embossing device according to claim 5, characterized in that: The left and right ends of the conveyor (102) pass through the openings at the left and right ends of the dust cover (301), the lower end of the strip brush (303) is attached to the upper end of the conveyor (102), and the front opening of the dust cover (301) is hinged with a switch door (302).

7. The dustproof high-precision embossing device according to claim 6, characterized in that: A suction fan (304) is fixedly connected to the front end of the dust cover (301). The air inlet of the suction fan (304) is connected to the inner wall of the front end of the dust cover (301) through a pipe. A collection tank (305) is fixedly connected to the air outlet of the suction fan (304).

8. The dustproof high-precision embossing device according to claim 7, characterized in that: A blower (306) is fixedly connected to the left end of the dust cover (301). The air outlet of the blower (306) is connected to the inner wall of the left end of the dust cover (301) through a pipe. Dustproof nets are fixedly connected to both the air inlet and outlet of the blower (306).

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