Automatic binding device for brush wires

Abstract

The utility model relates to the technical field of brush wire production and manufacturing, in particular to an automatic brush wire bundling device which comprises a bundling device installed at one end of a processing table, a movable clamping mechanism for moving and fixing brush wires is arranged on the processing table, and an aligning mechanism for enabling the brush wires to be located on the same vertical plane is arranged on the processing table. By arranging the movable clamping mechanism, the brush wires can be automatically and firmly fixed in the binding process of the brush wires, displacement of the brush wires in the binding process is avoided, the fixed brush wires can be moved, the binding speed is increased, the binding accuracy and stability are guaranteed, and the binding efficiency is improved. According to the brush wire bundling device, the labor intensity of workers can be relieved, the alignment mechanism can be moved before brush wires are bundled, so that the brush wires are aligned, the bundling uniformity of the brush wires is improved, an alignment plate in the mechanism is made of silica gel, the brush wires are protected, and the appearance quality of the brush wires is improved.

Description

Technical Field

[0001] This utility model relates to the field of brush bristle production technology, and in particular to an automatic brush bristle bundling device. Background Technology

[0002] In the brush bristle manufacturing industry, bristle bundling is a crucial step in the processing of finished brush bristles.

[0003] Existing binding devices mostly rely on manual placement and adjustment of the bristle position. Manual operation is not only inefficient and unsuitable for large-scale production, but also prone to worker fatigue due to prolonged repetitive labor, increasing the workload. Furthermore, manual placement and adjustment of the bristle position can easily cause displacement of the bristles during binding, affecting binding accuracy and efficiency, and consequently impacting binding quality. Therefore, we provide an automatic bristle binding device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automatic brush filament bundling device, which solves the technical problem that manual placement and bundling of brush filaments in existing technologies affects bundling accuracy and efficiency. It achieves automatic positioning and fixing of brush filaments and movement of the fixed brush filaments, thereby improving the efficiency of brush filament bundling and reducing the workload of workers.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an automatic brush filament bundling device, including a bundling device installed at one end of a processing table, a moving clamping mechanism for moving and fixing brush filaments provided on the processing table, and an alignment mechanism for aligning brush filaments in the same vertical plane provided on the processing table.

[0006] The movable clamping mechanism includes an asynchronous motor installed at the other end of the processing table. The output end of the asynchronous motor is connected to a rotating rod that is rotatably connected to the inside of the processing table. Two sets of round rods are fixedly installed inside the processing table. A movable seat that is slidably connected to the round rod is threaded onto the rotating rod. A placement seat is installed at the top of the movable seat. A drive motor is installed at one end of the placement seat. A worm gear that is rotatably connected to the inside of the drive motor is connected to the output end of the drive motor. A worm wheel that meshes with the worm gear is rotatably connected inside the placement seat. A gear is installed at the top of the worm wheel. Two sets of toothed plates that mesh with the gear are slidably connected inside the placement seat. A mounting bracket that penetrates the top of the placement seat is installed at the top of the toothed plates. A clamping component is movably installed inside the mounting bracket.

[0007] Preferably, the alignment mechanism includes a chute formed on one side of the top of the processing table, an electric push rod installed on one side of the processing table, a slider slidably connected to the inside of the chute installed on the electric push rod, a fixed seat installed at the top of the slider, a plurality of buffer springs connected inside the fixed seat, and an alignment plate slidably connected to the other end of the buffer springs.

[0008] Preferably, the round rods are symmetrically distributed on both sides of the movable seat, and the two sets of toothed plates move in opposite directions.

[0009] Preferably, the placement seat has through slots on both sides corresponding to the position of the toothed plate, and the clamping member is made of rubber.

[0010] Preferably, the clamping member is fixed to the mounting bracket by bolts, and the clamping member is arc-shaped.

[0011] Preferably, when the fixing seat moves to the center of the top of the processing table, it is in the same vertical plane as the placement seat, and the alignment plate is made of silicone.

[0012] By employing the above technical solution, this utility model provides an automatic brush filament bundling device, which has at least the following beneficial effects:

[0013] 1. This utility model, by setting a movable clamping mechanism, can automatically and firmly fix the brush filaments during the binding process, preventing the brush filaments from shifting during binding. It can also move the fixed brush filaments, improving the binding speed, ensuring the accuracy and stability of binding, and reducing the workload of workers, thus having certain practical performance.

[0014] 2. This utility model, by setting an alignment mechanism, can move the alignment structure before bundling the brush bristles, thereby aligning the brush bristles and improving the neatness of the brush bristle bundling. In addition, the alignment plate in the mechanism is made of silicone material, which plays a protective role for the brush bristles and improves the appearance quality of the brush bristles. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3This is a schematic diagram of the movable clamping mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the alignment mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the placement base of this utility model.

[0022] In the diagram: 1. Processing table; 2. Strapping device;

[0023] 3. Moving clamping mechanism; 31. Asynchronous motor; 32. Rotating rod; 33. Round rod; 34. Moving seat; 35. Placement seat; 36. Drive motor; 37. Worm gear; 38. Worm wheel; 39. Gear; 310. Gear plate; 311. Mounting bracket; 312. Clamping component;

[0024] 4. Alignment mechanism; 41. Slide groove; 42. Electric actuator; 43. Slider; 44. Fixed base; 45. Buffer spring; 46. Alignment plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] Existing technologies involve manual placement and bundling of brush filaments, which affects bundling accuracy and efficiency. This embodiment provides an automatic brush filament bundling device. Please refer to [link / reference]. Figure 1 - Figure 5 This automatic brush filament bundling device can automatically position and fix the brush filaments and move the fixed filaments, thereby improving the efficiency of brush filament bundling and reducing the workload of workers. The device includes a bundling unit 2 installed at one end of a processing table 1, a moving clamping mechanism 3 on the processing table 1 for moving and fixing the brush filaments, and an alignment mechanism 4 on the processing table 1 to align the brush filaments in the same vertical plane. The moving clamping mechanism 3 can quickly position and fix the brush filaments and automatically move the fixed filaments, thus improving the bundling efficiency. The alignment mechanism 4 can pre-align the brush filaments, improving the neatness of the bundled filaments.

[0028] Existing brush filament binding devices often rely on manual placement and adjustment of the brush filament position, which is inefficient. Long-term repetitive operation can easily cause worker fatigue and increase the workload. It can also cause the brush filaments to shift during binding, affecting binding accuracy, efficiency and quality. In order to solve the above problems... The movable clamping mechanism 3 includes an asynchronous motor 31 installed at the other end of the processing table 1. The output end of the asynchronous motor 31 is connected to a rotating rod 32 that is rotatably connected to the inside of the processing table 1. Two sets of round rods 33 are fixedly installed inside the processing table 1. The round rods 33 are symmetrically distributed on both sides of the movable seat 34, making the movement of the movable seat 34 more stable. The rotating rod 32 is threadedly connected to the movable seat 34 that is slidably connected to the round rod 33. A placement seat 35 is installed at the top of the movable seat 34. The placement seat 35 has through slots on both sides that correspond to the positions of the toothed plate 310, improving the smoothness of the movement of the toothed plate 310. A drive motor 36 is installed at one end of the placement seat 35. The output end of the drive motor 36 is connected to a worm gear 37 that is rotatably connected to the inside of the drive motor 36. The placement seat 35 is rotatably connected to a meshing worm gear 37. The worm gear 38 has a gear 39 mounted on its top. Two sets of toothed plates 310 that mesh with the gear 39 are slidably connected inside the placement base 35. The two sets of toothed plates 310 move in opposite directions, which facilitates the positioning and fixing of the brush bristles and improves the binding firmness. A mounting bracket 311 that passes through the top of the placement base 35 is mounted on the top of the toothed plate 310. A clamping member 312 is movably mounted on the inner side of the mounting bracket 311. The clamping member 312 is made of rubber, which increases the contact friction between the clamping member 312 and the brush bristles and also gives it a certain degree of extensibility, thereby improving the fixing efficiency. The clamping member 312 is fixed to the mounting bracket 311 by bolts, which facilitates the disassembly and replacement of the clamping member 312. The clamping member 312 is arc-shaped, which is beneficial for fixing the brush bristles. The operation of the drive motor 36 drives the worm 37 to rotate. Under the mutual meshing of the worm wheel 38 and the worm 37, the gear 39 rotates, thereby driving the two sets of tooth plates 310 to move towards each other. With the support of the mounting bracket 311, the clamping member 312 positions and fixes the brush bristles. After fixing, the operation of the asynchronous motor 31 drives the rotating rod 32 to rotate. With the limiting support of the round rod 33, the moving seat 34 moves, thereby moving the fixed brush bristles to the binding device 2 for binding, thereby improving the binding speed of the brush bristles.

[0029] Example 2

[0030] Based on Example 1, such as Figure 1 - Figure 5As shown, the existing technology uses manual placement and bundling of brush filaments, which affects the bundling accuracy and efficiency. However, the brush filaments need to be neatly and vertically arranged before bundling. Traditional devices lack a dedicated alignment structure, which can easily lead to problems such as brush filaments being crooked or of different lengths during the bundling process. This results in poor appearance and quality of the bundled brush filaments. Therefore, this device also has a structure to align the brush filaments.

[0031] Before bundling, the bristles need to be neatly and vertically arranged. However, traditional devices lack a dedicated alignment structure, causing the bristles to become crooked and of varying lengths during bundling, thus affecting the appearance and quality of the bundled bristle products. To solve this problem, the alignment mechanism 4 includes a groove 41 on one side of the top of the processing table 1. An electric push rod 42 is installed on one side of the processing table 1, and a slider 43 is installed on the electric push rod 42, which is slidably connected to the inside of the groove 41. A fixed seat 44 is installed at the top of the slider 43. When the fixed seat 44 moves to the center of the top of the processing table 1, it is in the same vertical plane as the placement seat 35, thereby improving the alignment efficiency of the bristles. Multiple sets of buffer springs 45 are connected inside the fixed seat 44. The other end of the buffer springs 45 is connected to an alignment plate 46, which is slidably connected to the inside of the fixed seat 44. The alignment plate 46 is made of silicone and can protect the ends of the bristles. Before bundling, the slider 43 is moved to the center of the top of the processing table 1 by the operation of the electric push rod 42. The moving structure makes the brush bristles contact the alignment plate 46, thereby aligning the brush bristles. Under the elastic action of the buffer spring 45, the alignment efficiency of the brush bristles can be improved. After alignment, the fixing seat 44 is moved to the original position, and the brush bristles are continued to be bundled, thereby improving the bundling quality of the brush bristles.

[0032] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic bristle bundling device, comprising a bundling device (2) installed at one end of a processing table (1), characterized in that: The processing table (1) is provided with a moving clamping mechanism (3) for moving and fixing the brush bristles, and the processing table (1) is provided with an alignment mechanism (4) for making the brush bristles in the same vertical plane. The moving clamping mechanism (3) includes an asynchronous motor (31) installed at the other end of the processing table (1). The output end of the asynchronous motor (31) is connected to a rotating rod (32) that is rotatably connected to the inside of the processing table (1). Two sets of round rods (33) are fixedly installed inside the processing table (1). A moving seat (34) that is slidably connected to the round rod (33) is threaded onto the rotating rod (32). A placement seat (35) is installed at the top of the moving seat (34). A drive motor (36) is installed at one end of the placement seat (35). 6) The output end is connected to a worm (37) that is rotatably connected to the inside of the drive motor (36). The placement seat (35) is rotatably connected to a worm wheel (38) that meshes with the worm (37). A gear (39) is installed at the top of the worm wheel (38). Two sets of toothed plates (310) that mesh with the gears (39) are slidably connected inside the placement seat (35). A mounting bracket (311) that penetrates the top of the placement seat (35) is installed at the top of the toothed plate (310). A clamping member (312) is movably installed inside the mounting bracket (311).

2. The automatic bristle bundling device according to claim 1, characterized in that: The alignment mechanism (4) includes a slide groove (41) opened on one side of the top of the processing table (1), an electric push rod (42) is installed on one side of the processing table (1), a slider (43) is installed on the electric push rod (42) and slidably connected to the inside of the slide groove (41), a fixed seat (44) is installed on the top of the slider (43), a plurality of buffer springs (45) are connected inside the fixed seat (44), and an alignment plate (46) is connected to the other end of the buffer spring (45) and slidably connected to the inside of the fixed seat (44).

3. The automatic bristle bundling device according to claim 1, characterized in that: The round rods (33) are symmetrically distributed on both sides of the movable seat (34), and the two sets of toothed plates (310) move in opposite directions.

4. The automatic bristle bundling device according to claim 1, characterized in that: The placement seat (35) has through slots on both sides corresponding to the position of the toothed plate (310), and the clamping member (312) is made of rubber.

5. The automatic bristle bundling device according to claim 1, characterized in that: The clamping member (312) is fixed to the mounting bracket (311) by bolts, and the clamping member (312) is arc-shaped.

6. The automatic bristle bundling device according to claim 2, characterized in that: When the fixed seat (44) moves to the center of the top of the processing table (1), it is in the same vertical plane as the placement seat (35), and the alignment plate (46) is made of silicone.

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