Rapid sealing device for vacuum packaging of bean products

Abstract

The utility model relates to the technical field of bean product processing, and discloses a bean product vacuum package rapid sealing device which comprises a shell, an electric push rod is fixedly mounted at the top of the shell, a same lifting plate is slidably mounted on the inner walls of the two sides of the shell, and the bottom end of an output shaft of the electric push rod is fixedly connected with the top of the lifting plate; a vacuumizing mechanism is arranged between the lifting plate and the shell, functional boxes are fixedly installed on the inner walls of the two sides of the shell, wire moving mechanisms are arranged in the functional boxes, and a positioning mechanism is arranged between the two functional boxes; through holes are formed in the tops and the bottoms of the function boxes, and mounting plates are fixedly mounted at the bottoms of the two function boxes and located on the inner sides of the through holes. The vacuum sealing device has the following advantages and effects that by arranging the positioning mechanism, the two sides of a packaging bag can be extruded through the roller and the annular groove, the packaging bag can be accurately positioned and protected, and it is ensured that the position of the packaging bag is stable during vacuumizing and sealing.

Description

Technical Field

[0001] This application relates to the field of soybean product processing technology, and in particular to a rapid sealing device for vacuum packaging of soybean products. Background Technology

[0002] Soy products are foods made from soybeans, mung beans, green beans, peas, broad beans, and other legumes as the main raw materials. Most soy products are tofu and its derivatives, which are made by coagulating soybean milk. Soy products need to be packaged after production, usually using packaging bags.

[0003] In practical use, it was found that traditional equipment relies on manual assistance for positioning the packaging bags, resulting in large positioning errors. This can easily lead to problems such as incomplete sealing and air leakage in the packaging, which not only reduces the product's airtightness but may also cause the product to deteriorate prematurely during transportation and storage. Therefore, we have proposed a rapid sealing device for vacuum packaging of bean products to solve the above problems. Utility Model Content

[0004] The purpose of this application is to address the shortcomings of existing technologies, such as poor sealing and air leakage in packaging, which not only reduce the product's airtightness but may also cause the product to deteriorate prematurely during transportation and storage. Therefore, this application proposes a rapid sealing device for vacuum packaging of bean products.

[0005] The above-mentioned technical objective of this application is achieved through the following technical solution: a rapid sealing device for vacuum packaging of bean products, comprising a housing, an electric push rod fixedly installed on the top of the housing, a lifting plate slidably installed on the inner walls of both sides of the housing, the bottom end of the output shaft of the electric push rod being fixedly connected to the top of the lifting plate, a vacuuming mechanism being provided between the lifting plate and the housing, functional boxes being fixedly installed on the inner walls of both sides of the housing, a threading mechanism being provided inside the functional boxes, and a positioning mechanism being provided between the two functional boxes; through holes are provided at the top and bottom of the functional boxes, mounting plates are fixedly installed at the bottom of both functional boxes, the mounting plates being located inside the through holes, a hydraulic cylinder being fixedly installed on the outer side of the mounting plate, the outer end of the output shaft of the hydraulic cylinder penetrating through the mounting plate, a sealing mechanism being provided on the output shaft of the hydraulic cylinder, a placement mechanism being provided on the inner wall of the bottom of the housing, and a controller being provided on the right side of the housing.

[0006] A further configuration of this application is: the placement mechanism includes a weighing plate and a placement box, the weighing plate is provided on the inner wall of the bottom of the housing, the placement box is provided on the top of the weighing plate, and the weighing plate is electrically connected to the controller.

[0007] By adopting the above technical solution and setting up a placement mechanism, the packaging bags of bean products can be placed in the placement box, and the weight can be detected in real time by the weighing plate and the data can be transmitted to the controller to ensure that the weight of each package of bean products meets the standard.

[0008] A further configuration of this application is as follows: the vacuuming mechanism includes a vacuum pump and a vacuum tube, the vacuum pump is provided at the top of the housing and is located inside the electric push rod, the vacuum tube is provided at the bottom of the lifting plate, the vacuum tube and the vacuum pump are connected by the same flexible hose, and the vacuum pump is electrically connected to the controller.

[0009] By adopting the above technical solution and setting up a vacuum mechanism, the vacuum pump can quickly extract air from the packaging bag through the vacuum tube and efficiently discharge the air to achieve the preset vacuum level, thereby inhibiting the oxidation of soy products, the growth of microorganisms, and extending the shelf life.

[0010] A further configuration of this application is as follows: the lead screw mechanism includes a lead screw and a lead screw seat. The same lead screw is rotatably installed on the inner walls of both sides of the function box. The same lead screw seat is threaded onto the lead screw. A slide rod is fixedly installed on the inner side of the lead screw seat. The other end of the slide rod passes through the function box. A connecting plate is fixedly installed on the other end of the slide rod. A gear mechanism is provided between the lead screw and the lifting plate.

[0011] By adopting the above technical solution and by setting up a lead screw mechanism, the lead screw can drive the lead screw seat to move left and right, thereby achieving the purpose of driving the slide bar and the connecting plate to move left and right.

[0012] A further configuration of this application is as follows: the gear mechanism includes a rack plate and a gear, a rack plate is fixedly installed at the bottom of the lifting plate, the rack plate is located outside the vacuum tube, the rack plate is adapted to the through hole, a gear is fixedly sleeved on the lead screw, the gear is located on the right side of the lead screw seat, and the rack plate is adapted to the corresponding gear.

[0013] By adopting the above technical solution and by setting up a gear mechanism, the lifting plate can drive the lead screw to rotate.

[0014] A further feature of this application is that the positioning mechanism includes a mounting frame, a roller, and an annular groove. The mounting frame is provided on the inner side of the connecting plate, and the roller is rotatably mounted inside the mounting frame. An annular groove is provided on the roller, which is adapted to the vacuum tube. A buffer mechanism is provided between the mounting frame and the connecting plate.

[0015] By adopting the above technical solution and setting up a positioning mechanism, the packaging bag can be accurately positioned and protected by squeezing both sides of the packaging bag through the roller and the ring groove.

[0016] A further feature of this application is that the buffer mechanism includes a telescopic rod and a spring, and the same telescopic rod is provided between the mounting frame and the connecting plate. A spring is sleeved on the telescopic rod, and the two ends of the spring are fixedly connected to the mounting frame and the connecting plate, respectively.

[0017] By adopting the above technical solution and setting up a buffer mechanism, the buffer mechanism composed of springs and telescopic rods provides elastic support, which can achieve the purpose of avoiding damage to the packaging due to excessive clamping force.

[0018] A further feature of this application is that the sealing mechanism includes a heating seat and a heating strip, the outer end of the hydraulic cylinder output shaft is provided with a heating seat, the inner side of the heating seat is provided with a heating strip, and the heating seat is electrically connected to the controller.

[0019] By adopting the above technical solution and setting a sealing mechanism, the hydraulic cylinder can drive the heating strip to approach the sealing area of ​​the packaging bag and apply pressure. The heating strip can quickly heat up to the set temperature, which can melt the material at the sealing area of ​​the packaging bag. The pressure can make the two layers of material tightly fuse together to form a strong seal.

[0020] The beneficial effects of this application are:

[0021] 1. By combining the weighing plate and the placement box, the bean product packaging bags can be placed in the placement box. The weighing plate can detect the weight in real time and transmit the data to the controller to ensure that the weight of each bag of bean products meets the standard, avoiding the impact of insufficient or excessive contents on packaging quality and subsequent sales. By combining the electric push rod, lifting plate and vacuum tube, the electric push rod can drive the vacuum tube to move downward and extend into the opening of the packaging bag, which can prepare for vacuuming.

[0022] 2. Through the cooperation of lifting plate, rack plate, gear, lead screw, lead screw seat, slide bar, connecting plate, telescopic rod, spring, mounting frame, roller and annular groove, when the lifting plate descends, it can drive the two rollers to move closer to each other, so as to achieve the purpose of accurately positioning and protecting the packaging bag by squeezing the two sides of the packaging bag through the roller and annular groove, and ensuring the stability of the packaging bag position during vacuuming and sealing.

[0023] 3. Through the cooperation of hydraulic cylinder, heating seat and heating strip, the hydraulic cylinder can drive the heating strip to approach the sealing area of ​​the packaging bag and apply pressure. The heating strip can quickly heat up to the set temperature, which can melt the material at the sealing area of ​​the packaging bag. The pressure can make the two layers of material tightly fuse together to form a strong seal and prevent air from re-entering. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1This is a three-dimensional structural schematic diagram of a rapid sealing device for vacuum packaging of bean products according to this application;

[0026] Figure 2 This is a schematic diagram of the internal structure of the shell of a quick-sealing device for vacuum packaging of bean products according to this application;

[0027] Figure 3 This is a schematic diagram of the internal structure of the functional box of a quick-sealing device for vacuum packaging of bean products according to this application;

[0028] Figure 4 This is a schematic diagram of structure A of a rapid sealing device for vacuum packaging of bean products according to this application.

[0029] In the diagram: 1. Housing; 2. Electric push rod; 3. Vacuum pump; 4. Function box; 5. Mounting bracket; 6. Mounting plate; 7. Through hole; 101. Weighing plate; 102. Placement box; 201. Lifting plate; 202. Rack plate; 203. Gear; 301. Vacuum tube; 401. Lead screw; 402. Lead screw seat; 403. Slide rod; 404. Connecting plate; 501. Roller; 502. Annular groove; 503. Telescopic rod; 504. Spring; 601. Hydraulic cylinder; 602. Heating seat; 603. Heating strip. Detailed Implementation

[0030] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0031] See Figures 1-4 This application provides a quick sealing device for vacuum packaging of bean products, including a housing 1. An electric push rod 2 is fixedly installed on the top of the housing 1. The same lifting plate 201 is slidably installed on the inner walls of both sides of the housing 1. The bottom end of the output shaft of the electric push rod 2 is fixedly connected to the top of the lifting plate 201. A vacuuming mechanism is provided between the lifting plate 201 and the housing 1. Functional boxes 4 are fixedly installed on the inner walls of both sides of the housing 1. A silk-moving mechanism is provided inside the functional boxes 4. A positioning mechanism is provided between the two functional boxes 4. Through holes 7 are opened at the top and bottom of the functional boxes 4. Mounting plates 6 are fixedly installed at the bottom of the two functional boxes 4. The mounting plates 6 are located inside the through holes 7. A hydraulic cylinder 601 is fixedly installed on the outer side of the mounting plate 6. The outer end of the output shaft of the hydraulic cylinder 601 passes through the mounting plate 6. A sealing mechanism is provided on the output shaft of the hydraulic cylinder 601. A placement mechanism is provided on the inner wall of the bottom of the housing 1. A controller is provided on the right side of the housing 1.

[0032] Specifically, the placement mechanism includes a weighing plate 101 and a placement box 102. The weighing plate 101 is provided on the bottom inner wall of the housing 1, and the placement box 102 is provided on the top of the weighing plate 101. The weighing plate 101 is electrically connected to the controller.

[0033] Specifically, the vacuuming mechanism includes a vacuum pump 3 and a vacuum tube 301. The vacuum pump 3 is located on the top of the housing 1 and inside the electric push rod 2. The vacuum tube 301 is located at the bottom of the lifting plate 201. The vacuum tube 301 and the vacuum pump 3 are connected by the same flexible hose. The vacuum pump 3 is electrically connected to the controller.

[0034] Specifically, the lead screw mechanism includes a lead screw 401 and a lead screw seat 402. The same lead screw 401 is rotatably installed on the inner walls of both sides of the function box 4. The same lead screw seat 402 is threaded onto the lead screw 401. A slide rod 403 is fixedly installed on the inner side of the lead screw seat 402. The other end of the slide rod 403 passes through the function box 4. A connecting plate 404 is fixedly installed on the other end of the slide rod 403. A gear mechanism is provided between the lead screw 401 and the lifting plate 201.

[0035] Specifically, the gear mechanism includes a rack plate 202 and a gear 203. The rack plate 202 is fixedly installed at the bottom of the lifting plate 201. The rack plate 202 is located outside the vacuum tube 301 and is adapted to the through hole 7. The gear 203 is fixedly sleeved on the lead screw 401. The gear 203 is located on the right side of the lead screw seat 402. The rack plate 202 is adapted to the corresponding gear 203.

[0036] Specifically, the positioning mechanism includes a mounting frame 5, a roller 501 and an annular groove 502. The mounting frame 5 is provided inside the connecting plate 404. The roller 501 is rotatably mounted inside the mounting frame 5. The roller 501 has an annular groove 502, which is adapted to the vacuum tube 301. A buffer mechanism is provided between the mounting frame 5 and the connecting plate 404.

[0037] Specifically, the buffer mechanism includes a telescopic rod 503 and a spring 504. The same telescopic rod 503 is provided between the mounting frame 5 and the connecting plate 404. The spring 504 is sleeved on the telescopic rod 503, and the two ends of the spring 504 are fixedly connected to the mounting frame 5 and the connecting plate 404 respectively.

[0038] Specifically, the sealing mechanism includes a heating seat 602 and a heating strip 603. The heating seat 602 is provided at the outer end of the output shaft of the hydraulic cylinder 601, and the heating strip 603 is provided on the inner side of the heating seat 602. The heating seat 602 is electrically connected to the controller.

[0039] In this application, during device operation, the operator first places the packaging bag containing the bean products into the placement box 102. The weighing plate 101 can detect the weight in real time and transmit the data to the controller to ensure that the weight of each package of bean products meets the standard, avoiding the impact on packaging quality and subsequent sales due to insufficient or excessive contents. After the controller confirms that the weight is qualified, it starts the electric push rod 2, whose output shaft pushes the lifting plate 201 to slide down along the inner wall of the housing 1, which can drive the vacuum tube 301 down and extend into the opening of the packaging bag, thus preparing for vacuuming. In the middle, the rack plate 202 at the bottom of the lifting plate 201 moves down synchronously, which can mesh with the gear 203 on the lead screw 401, driving the lead screw 401 to rotate, causing the lead screw seat 402 to move inward along the lead screw 401. It can push the mounting frame 5 and the roller 501 closer to the vacuum tube 301 through the slide rod 403 and the connecting plate 404. It can squeeze the two sides of the packaging bag through the roller 501 and the annular groove 502. The buffer mechanism composed of the spring 504 and the telescopic rod 503 provides elastic support, which can stabilize the packaging bag and avoid damage to the packaging due to excessive clamping force. This system enables precise positioning and protection of the packaging bag, ensuring its stability during vacuuming and sealing. When the lifting plate 201 reaches the set position, the controller activates the vacuum pump 3, which is connected to the vacuum tube 301 via a hose. This pump quickly extracts air from the packaging bag, efficiently removing it to achieve the preset vacuum level. This inhibits oxidation and microbial growth in the bean products, extending their shelf life. After vacuuming, the hydraulic cylinder 601 is activated. Its output shaft pushes the heating seat 602, which in turn moves the heating strip 603 towards the sealing area of ​​the packaging bag, applying pressure. The heating strip 603 rapidly heats up to the set temperature, melting the material at the sealing point. The pressure allows the two layers of material to fuse tightly, forming a strong seal and preventing air from re-entering. After sealing, the controller resets all mechanisms. The electric push rod 2 lifts the lifting plate 201, causing the vacuum tube 301 and roller 501 to detach from the packaging bag. Simultaneously, the lead screw 401 reverses, resetting the roller 501. The hydraulic cylinder 601 retracts the heating seat 602, allowing the operator to remove the packaged bean products.

Claims

1. A rapid sealing device for vacuum packaging of bean products, characterized in that, Includes a housing (1), an electric push rod (2) is fixedly installed on the top of the housing (1), and the same lifting plate (201) is slidably installed on the inner walls of both sides of the housing (1). The bottom end of the output shaft of the electric push rod (2) is fixedly connected to the top of the lifting plate (201). A vacuuming mechanism is provided between the lifting plate (201) and the housing (1). Function boxes (4) are fixedly installed on the inner walls of both sides of the housing (1). A wire-moving mechanism is provided in the function boxes (4). A positioning mechanism is provided between the two function boxes (4). The top and bottom of the functional box (4) are provided with through holes (7). The bottom of the two functional boxes (4) are fixedly installed with mounting plates (6). The mounting plates (6) are located inside the through holes (7). A hydraulic cylinder (601) is fixedly installed on the outside of the mounting plates (6). The outer end of the output shaft of the hydraulic cylinder (601) passes through the mounting plate (6). A sealing mechanism is provided on the output shaft of the hydraulic cylinder (601). A placement mechanism is provided on the bottom inner wall of the housing (1). A controller is provided on the right side of the housing (1).

2. The rapid sealing device for vacuum packaging of bean products according to claim 1, characterized in that: The placement mechanism includes a weighing plate (101) and a placement box (102). The weighing plate (101) is provided on the bottom inner wall of the housing (1), and the placement box (102) is provided on the top of the weighing plate (101). The weighing plate (101) is electrically connected to the controller.

3. The rapid sealing device for vacuum packaging of bean products according to claim 1, characterized in that: The vacuum pumping mechanism includes a vacuum pump (3) and a vacuum tube (301). The vacuum pump (3) is located on the top of the housing (1) and inside the electric push rod (2). The vacuum tube (301) is located at the bottom of the lifting plate (201). The vacuum tube (301) and the vacuum pump (3) are connected by the same flexible hose. The vacuum pump (3) is electrically connected to the controller.

4. The rapid sealing device for vacuum packaging of bean products according to claim 1, characterized in that: The threaded mechanism includes a lead screw (401) and a lead screw seat (402). The same lead screw (401) is rotatably installed on the inner walls of both sides of the functional box (4). The same lead screw seat (402) is threaded on the lead screw (401). A slide rod (403) is fixedly installed on the inner side of the lead screw seat (402). The other end of the slide rod (403) passes through the functional box (4). A connecting plate (404) is fixedly installed on the other end of the slide rod (403). A gear mechanism is provided between the lead screw (401) and the lifting plate (201).

5. The rapid sealing device for vacuum packaging of bean products according to claim 4, characterized in that: The gear mechanism includes a rack plate (202) and a gear (203). The rack plate (202) is fixedly installed at the bottom of the lifting plate (201). The rack plate (202) is located outside the vacuum tube (301). The rack plate (202) is adapted to the through hole (7). The gear (203) is fixedly sleeved on the lead screw (401). The gear (203) is located on the right side of the lead screw seat (402). The rack plate (202) is adapted to the corresponding gear (203).

6. The rapid sealing device for vacuum packaging of bean products according to claim 4, characterized in that: The positioning mechanism includes a mounting frame (5), a roller (501) and an annular groove (502). The mounting frame (5) is provided inside the connecting plate (404). The roller (501) is rotatably mounted inside the mounting frame (5). An annular groove (502) is provided on the roller (501). The annular groove (502) is adapted to the vacuum tube (301). A buffer mechanism is provided between the mounting frame (5) and the connecting plate (404).

7. The rapid sealing device for vacuum packaging of bean products according to claim 6, characterized in that: The buffer mechanism includes a telescopic rod (503) and a spring (504). The same telescopic rod (503) is provided between the mounting frame (5) and the connecting plate (404). The spring (504) is sleeved on the telescopic rod (503). The two ends of the spring (504) are fixedly connected to the mounting frame (5) and the connecting plate (404) respectively.

8. The rapid sealing device for vacuum packaging of bean products according to claim 1, characterized in that: The sealing mechanism includes a heating seat (602) and a heating strip (603). The heating seat (602) is provided at the outer end of the output shaft of the hydraulic cylinder (601), and the heating strip (603) is provided on the inner side of the heating seat (602). The heating seat (602) is electrically connected to the controller.

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