Rapid deviation rectifying mechanism
By setting up a rapid correction mechanism consisting of rollers and stepper motors on the roller conveyor line, the problem of angular deviation of sheet materials during the conveying process is solved, achieving accurate material conveying and improving product qualification rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 佛山市群星陶瓷设备有限公司
- Filing Date
- 2025-06-25
- Publication Date
- 2026-04-28
AI Technical Summary
The skew angle and inconsistency between front and back of sheet materials on roller conveyor lines and belt conveyor lines caused by the length of the conveyor line and the errors of the components can affect the processing of subsequent processes and may result in material damage and reduced product qualification rate.
The roller is composed of multiple rollers, with stepper motors placed between each pair of rollers. The output of the stepper motors is connected to the correction wheel. The position of the motors is fixed by vertical and horizontal adjustment mechanisms, so that the correction wheel can be driven independently to correct the material deviation angle.
It effectively corrects material deviation angles, reduces the front-to-back deviation of materials in the same row, avoids material damage, and improves product qualification rate.
Smart Images

Figure CN224172080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet material correction technology, specifically to a rapid correction mechanism. Background Technology
[0002] When sheet materials are conveyed on roller conveyors and belt conveyors, the material's movement can easily become skewed due to the length of the conveyor line, manufacturing and installation errors of components, etc. Sometimes there are several columns of material in a row, and the materials in the same row are inconsistent. This deviation and skewness are also detrimental to subsequent processing.
[0003] To correct the position of materials, side guides are generally used to forcibly straighten them. Some roller conveyors add a sleeve to the rollers, increasing their diameter and forward speed to correct the material's position. However, using side guides or guide wheels can sometimes lead to jamming if the deviation is too large. For fragile square materials, the sharp corners can cause chipping, resulting in material damage and reduced product yield. Adding a sleeve to the rollers usually requires processing multiple rollers, increasing the workload and causing chipping at the bottom edges due to variations in working surface height, further reducing product yield.
[0004] Therefore, it is necessary to design a fast correction mechanism. Utility Model Content
[0005] Purpose of the utility model: To provide a rapid correction mechanism to solve the aforementioned problems existing in the prior art.
[0006] To solve the above-mentioned technical problems, this utility model provides a rapid correction mechanism, including a roller track composed of multiple rollers, a stepper motor arranged between each pair of rollers, a correction wheel arranged at the output end of the stepper motor, and a fixing component for fixing the stepper motor arranged below the stepper motor.
[0007] As a preferred embodiment, the fixing component includes a vertical adjustment mechanism disposed below the motor, a horizontal adjustment mechanism disposed below the vertical adjustment mechanism, and a clamp disposed on the horizontal adjustment mechanism.
[0008] As a preferred embodiment, the vertical adjustment mechanism includes a first L-shaped fixing plate vertically disposed below the stepper motor and connected at one end to the stepper motor; a second L-shaped fixing plate vertically disposed below the stepper motor; a vertical adjustment groove vertically formed on the second L-shaped fixing plate; a support plate disposed on the second L-shaped fixing plate; the first L-shaped fixing plate being fixed to the second L-shaped fixing plate by a first bolt and a first nut; a second bolt disposed on the support plate; the second bolt being threadedly connected to the support plate and abutting at one end against the first L-shaped fixing plate.
[0009] As a preferred embodiment, the horizontal adjustment mechanism includes a fixing plate disposed below the second L-shaped fixing plate, the fixing plate having a horizontal adjustment groove, and the second L-shaped fixing plate being fixed to the fixing plate by a third bolt and a second nut.
[0010] As a preferred embodiment, the clamp includes a fourth bolt disposed at one end of the fixed plate, and a clamping plate is disposed at one end of the fourth bolt, the clamping plate being threadedly connected to the fourth bolt.
[0011] As a preferred embodiment, the output end of the stepper motor is equipped with a small gear reducer.
[0012] As a preferred embodiment, a fixed crossbeam is provided below the raceway, and the fixing component is fixed to the fixed crossbeam.
[0013] As a preferred embodiment, the fourth bolt and the clamping plate are configured as multiple.
[0014] Beneficial effects: This utility model relates to a rapid deviation correction mechanism. During operation, the deviation correction wheel can be installed below the corner of the material or directly below the material. When the deviation correction wheel is installed below the corner of the material, the material slides because the stepper motor independently drives the deviation correction wheel, making its rotation speed different from that of the roller, thereby correcting the deviation angle of the material. When the deviation correction wheel is installed directly below the material, the deviation correction wheel can accelerate or decelerate the material as a whole, thereby reducing the front-to-back deviation of different materials in the same row. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the usage state of this utility model.
[0016] Figure 2 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 3 This is a schematic diagram of the overall structure of this utility model.
[0018] The attached figures are labeled as follows: 1. Roller; 2. Stepper motor; 3. Correcting wheel; 4. Small gear reducer; 5. First L-shaped fixing plate; 6. Second L-shaped fixing plate; 7. Vertical adjustment groove; 8. First nut; 9. First bolt; 10. Fixing plate; 11. Horizontal adjustment groove; 12. Third bolt; 13. Second nut; 14. Fourth bolt; 15. Clamping plate; 16. Support plate; 17. Second bolt. Detailed Implementation
[0019] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.
[0020] The applicant's research found that when sheet materials are conveyed on roller conveyors and belt conveyors, the material's movement is prone to deviation due to the length of the conveyor line, manufacturing and installation errors of components, etc. Sometimes there are several columns of material in a row, and the materials in the same row are inconsistent. This deviation and angular deviation are also detrimental to subsequent processing.
[0021] Therefore, this utility model provides a rapid correction mechanism. Please refer to [link / reference]. Figures 1 to 3 The system includes a raceway composed of multiple rollers 1, with a stepper motor 2 positioned between each pair of rollers 1. A correction wheel 3 is mounted at the output end of each stepper motor 2, and a fixing assembly for securing the stepper motor 2 is located below it. In practice, the correction wheel 3 can be installed below a corner of the material or directly below the material. When the correction wheel 3 is installed below a corner, the material slides as it travels because the stepper motor 2 independently drives the correction wheel 3, causing its rotational speed to differ from that of the rollers 1, thus correcting the material's deviation angle. When the correction wheel 3 is installed directly below the material, it can accelerate or decelerate the entire material, thereby reducing the front-to-back deviation of different materials in the same row.
[0022] Preferably, the fixing component includes a vertical adjustment mechanism disposed below the motor, a horizontal adjustment mechanism disposed below the vertical adjustment mechanism, and a clamp disposed on the horizontal adjustment mechanism.
[0023] Preferably, the vertical adjustment mechanism includes a first L-shaped fixing plate 5 vertically disposed below the stepper motor 2 and connected at one end to the stepper motor 2; a second L-shaped fixing plate 6 vertically disposed below the stepper motor 2; a vertical adjustment groove 7 vertically formed on the second L-shaped fixing plate 6; a support plate 16 disposed on the second L-shaped fixing plate 6; the first L-shaped fixing plate 5 being fixed to the second L-shaped fixing plate 6 by a first bolt 9 and a first nut 8; a second bolt 17 disposed on the support plate 16, the second bolt 17 being threadedly connected to the support plate 16 and abutting at one end against the first L-shaped fixing plate 5; in specific implementation, the first L-shaped fixing plate 5 can be fixed at different heights in the vertical adjustment groove 7 by the first bolt 9 and the first nut 8, and the first L-shaped fixing plate 5 can be fixed vertically by the second bolt 17, thereby achieving the purpose of adjusting the height of the stepper motor 2.
[0024] Preferably, the horizontal adjustment mechanism includes a fixing plate 10 disposed below the second L-shaped fixing plate 6, the fixing plate 10 having a horizontal adjustment groove 11, and the second L-shaped fixing plate 6 being fixed to the fixing plate 10 by a third bolt 12 and a second nut 13; in specific implementation, the horizontal position of the stepper motor 2 can be adjusted by fixing the second L-shaped fixing plate 6 to different horizontal positions in the horizontal adjustment groove 11 by the third bolt 12 and the second nut 13.
[0025] Furthermore, the clamp includes a fourth bolt 14 disposed at one end of the fixed plate 10, and a clamping plate 15 disposed at one end of the fourth bolt 14, the clamping plate 15 being threadedly connected to the fourth bolt 14; in specific implementation, the stepper motor 2 can be fixed in a specific position by the cooperation of the clamping plate 15 with the fixed plate 10.
[0026] Furthermore, a small gear reducer 4 is provided at the output end of the stepper motor 2.
[0027] Preferably, a fixed crossbeam is provided below the raceway, and the fixing component is fixed to the fixed crossbeam.
[0028] Preferably, in order to make the stepper motor 2 more securely and reliably fixed, the fourth bolt 14 and the clamping plate 15 are configured as multiple.
[0029] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.
Claims
1. A rapid correction mechanism, characterized in that, include: A rolling track composed of multiple sticks; A stepper motor is positioned between each pair of the rods; A correction wheel is located at the output end of the stepper motor; A fixing component is disposed below the stepper motor for fixing the stepper motor.
2. The rapid correction mechanism according to claim 1, characterized in that, The fixing component includes: A vertical adjustment mechanism is located below the motor; A horizontal adjustment mechanism is located below the vertical adjustment mechanism; The clamp is mounted on the horizontal adjustment mechanism.
3. The rapid correction mechanism according to claim 2, characterized in that, The vertical adjustment mechanism includes: The first L-shaped fixing plate is vertically installed below the stepper motor, and one end is connected to the stepper motor; The second L-shaped fixing plate is vertically positioned below the stepper motor; A vertical adjustment groove is vertically formed on the second L-shaped fixing plate; The tray is mounted on the second L-shaped fixing plate; The first L-shaped fixing plate is fixed to the second L-shaped fixing plate by the first bolt and the first nut. The support plate is provided with a second bolt, which is threaded to the support plate and one end abuts against the first L-shaped fixing plate.
4. The rapid correction mechanism according to claim 3, characterized in that, The leveling mechanism includes: A fixing plate is installed below the second L-shaped fixing plate; A horizontal adjustment groove is provided on the fixed plate; The second L-shaped fixing plate is fixed to the fixing plate by the third bolt and the second nut.
5. A rapid correction mechanism according to claim 4, characterized in that, The clamp includes: The fourth bolt is located at one end of the fixing plate; A clamp is disposed at one end of the fourth bolt and is threadedly connected to the fourth bolt.
6. The rapid correction mechanism according to claim 1, characterized in that: The stepper motor is equipped with a small gear reducer at its output end.
7. The rapid correction mechanism according to claim 1, characterized in that: A fixed crossbeam is provided below the raceway, and the fixing component is fixed to the fixed crossbeam.
8. A rapid correction mechanism according to claim 5, characterized in that: The fourth bolt and the clamping plate are configured in multiple ways.