Fine control system for etching corrosion degree of metal art picture

Abstract

The utility model belongs to the technical field of metal etching, and particularly relates to a metal art picture etching corrosion degree fine control system which comprises an installation box body, a driving mechanism, a clamping mechanism and a turnover mechanism. A second electric sliding rail is controlled to drive the etching mechanism to move front and back, and a first air cylinder is controlled to drive the etching mechanism to move up and down, so that the position of the etching mechanism is accurately adjusted as required; the output ends of a first electric telescopic rod and a second electric telescopic rod are controlled to extend at the same time so that a first clamping plate and a second clamping plate can be driven to get close to each other, and therefore the metal plate is clamped and fixed, a turnover mechanism is arranged, a servo motor is controlled to drive the metal plate and the second clamping plate to rotate by 180 degrees, and turnover of the metal plate is achieved; and the turnover mechanism is controlled to drive the worktable to move downwards, so that the worktable can be prevented from blocking the turnover of the metal plate.

Description

Technical Field

[0001] This invention belongs to the field of metal etching technology, specifically relating to a fine control system for the etching corrosion degree of metal art images. Background Technology

[0002] Metal etching refers to the process of removing the protective film from the area to be etched after exposure and development. During the etching process, the metal comes into contact with a chemical solution to achieve a dissolving and corrosion effect, creating an effect of concave or convex or hollow shapes. Currently, when creating artistic images on the metal surface using etching solutions, it is impossible to effectively fix the metal plate, which can easily lead to the displacement of the metal plate, affecting the etching effect and causing processing failure.

[0003] Practical content

[0004] The purpose of this invention is to provide a fine control system for the etching corrosion degree of metal art images, which solves the problem in the existing technology that when forming art images on the metal surface with etching solution, it is impossible to effectively fix the metal plate, which easily leads to the displacement of the metal plate, affects the etching effect, and thus causes processing failure.

[0005] The specific technical solution adopted in this utility model is as follows:

[0006] A fine-grained control system for etching corrosion of metal art images includes:

[0007] The mounting housing is equipped with an etching mechanism inside.

[0008] A driving mechanism is provided on top of the etching mechanism and is used to adjust the etching position of the etching mechanism.

[0009] A clamping mechanism is provided below the etching mechanism and is used to clamp and fix the metal plate.

[0010] A flipping mechanism is provided outside the clamping mechanism and is used to flip the metal plate.

[0011] In a preferred embodiment, a worktable is slidably connected to the inner wall of the mounting box.

[0012] In a preferred embodiment, the driving mechanism includes a first electric slide rail, a first electric slider, a second electric slide rail, a second electric slider, and a first cylinder. The first electric slide rail is installed on the top surface inside the mounting housing. A first electric slider adapted to the first electric slide rail is disposed inside the first electric slide rail. A second electric slide rail is fixedly disposed on the bottom surface of the first electric slider. A second electric slider adapted to the second electric slide rail is disposed inside the second electric slide rail. A first cylinder is fixedly disposed on the bottom surface of the second electric slider. The bottom surface of the output end of the first cylinder is fixedly connected to the etching mechanism.

[0013] In a preferred embodiment, the clamping mechanism includes a first electric telescopic rod, a second electric telescopic rod, a first clamping plate, a second clamping plate, and a rubber buffer pad. The first electric telescopic rod and the second electric telescopic rod are disposed above the workbench. The inner wall of the mounting box is fixedly connected to the outer shell of the second electric telescopic rod. The output end of the first electric telescopic rod is fixedly provided with the first clamping plate, and the output end of the second electric telescopic rod is rotatably connected to the second clamping plate through a bearing. Rubber buffer pads are fixedly provided on the sides of the first clamping plate and the second clamping plate that are close to each other.

[0014] In a preferred embodiment, the flipping mechanism includes a second cylinder, a servo motor, a first bevel gear, a second bevel gear, a rotating rod, and a rotating plate. The second cylinder is fixedly installed on the bottom surface inside the mounting housing, and the servo motor is fixedly installed on the outside of the mounting housing. The first bevel gear is fixedly installed on the top surface of the output end of the servo motor, and the second bevel gear meshes with the outside of the first bevel gear. The rotating rod is fixedly installed on the side of the second bevel gear, and the rotating plate is fixedly installed on the other side of the rotating rod.

[0015] In a preferred embodiment, the top surface of the output end of the second cylinder is fixedly connected to the worktable, the side surface of the second bevel gear is rotatably connected to the outside of the mounting box, the rotating rod passes through the mounting box and is rotatably connected to the mounting box, the side surface of the rotating plate is rotatably connected to the inner wall of the mounting box, and the other side of the rotating plate is fixedly connected to the outer shell of the first electric telescopic rod.

[0016] The technical effects achieved by this utility model are as follows:

[0017] This utility model, by setting a driving mechanism, controls the first electric slide rail in conjunction with the first electric slider to drive the etching mechanism to move left and right, controls the second electric slide rail in conjunction with the second electric slider to drive the etching mechanism to move back and forth, and controls the first cylinder to drive the etching mechanism to move up and down, thereby precisely adjusting the position of the etching mechanism as needed.

[0018] This utility model, by setting up a clamping mechanism, controls the output ends of the first and second electric telescopic rods to extend simultaneously, which can drive the first and second clamping plates to move closer to each other until the compression of the rubber buffer pad reaches its maximum, thereby clamping and fixing the metal plate. The rubber buffer pad can increase the friction between the first and second clamping plates and the rubber buffer pad, preventing the metal plate from shifting during etching. The rubber buffer pad can play a buffering role before the first and second clamping plates clamp the metal plate.

[0019] This invention features a flipping mechanism. By controlling a servo motor to rotate the first bevel gear 180 degrees, the second bevel gear can be rotated. The rotation of the second bevel gear causes the rotating rod, rotating plate, first electric telescopic rod, and first clamping plate to rotate, thereby rotating the metal plate and the second clamping plate 180 degrees and flipping the metal plate. Controlling the flipping mechanism to move the worktable downwards can prevent the worktable from obstructing the flipping of the metal plate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the front view sectional structure of this utility model;

[0022] Figure 3 This is a utility model Figure 2 A magnified view of the structure at point A in the middle;

[0023] Figure 4 This is a schematic diagram of the drive mechanism structure of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 100. Install the enclosure;

[0026] 200. Workbench;

[0027] 300. Drive mechanism; 301. First electric slide rail; 302. First electric slider; 303. Second electric slide rail; 304. Second electric slider; 305. First cylinder;

[0028] 400. Etching mechanism;

[0029] 500. Clamping mechanism; 501. First electric telescopic rod; 502. Second electric telescopic rod; 503. First clamping plate; 504. Second clamping plate; 505. Rubber buffer pad;

[0030] 600. Tilting mechanism; 601. Second cylinder; 602. Servo motor; 603. First bevel gear; 604. Second bevel gear; 605. Rotating rod; 606. Rotating plate. Detailed Implementation

[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of this utility model. However, this utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of this utility model. The phrase "in a preferred embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that mutually excludes other embodiments.

[0034] Secondly, this utility model is described in detail with reference to the schematic diagrams. When detailing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0035] Please see the appendix Figure 1 As shown, this utility model provides a fine control system for the etching corrosion degree of metal art images, including: a mounting box 100, a drive mechanism 300, a clamping mechanism 500, and a flipping mechanism 600. The mounting box 100 has openings on the front and rear sides. An etching mechanism 400 is set inside the mounting box 100. The etching mechanism 400 includes an etching liquid tank. An inlet is set at the top of the etching liquid tank. An etching nozzle is connected to the bottom of the etching liquid tank. A control valve is installed on the etching nozzle. The flow rate and flow time of the etching liquid are controlled by the control valve, which can finely control the corrosion degree of the metal plate etching. A worktable 200 is slidably connected to the inner wall of the mounting box 100.

[0036] In a preferred embodiment, please refer to Figures 1 to 4 The etching mechanism 400 is equipped with a drive mechanism 300 on its top. The drive mechanism 300 consists of a first electric slide rail 301, a first electric slider 302, a second electric slide rail 303, a second electric slider 304, and a first cylinder 305. The first electric slide rail 301 is installed on the top surface inside the mounting box 100. The first electric slide rail 302 is installed inside the first electric slide rail 301 and is adapted to the first electric slide rail 301. The second electric slide rail 303 is fixedly installed on the bottom surface of the first electric slider 302 and is adapted to the second electric slide rail 303. The first cylinder 305 is fixedly installed on the bottom surface of the second electric slider 304 and is fixedly connected to the bottom surface of the output end of the first cylinder 305.

[0037] In this embodiment, controlling the first electric slide rail 301 in conjunction with the first electric slider 302 can drive the etching mechanism 400 to move left and right, controlling the second electric slide rail 303 in conjunction with the second electric slider 304 can drive the etching mechanism 400 to move back and forth, and controlling the first cylinder 305 can drive the etching mechanism 400 to move up and down, thereby precisely adjusting the position of the etching mechanism 400 as needed.

[0038] In a preferred embodiment, please refer to Figures 1 to 3 Below the etching mechanism 400, a clamping mechanism 500 is provided. The clamping mechanism 500 consists of a first electric telescopic rod 501, a second electric telescopic rod 502, a first clamping plate 503, a second clamping plate 504, and a rubber buffer pad 505. The first electric telescopic rod 501 and the second electric telescopic rod 502 are provided above the worktable 200. The inner wall of the mounting box 100 is fixedly connected to the outer shell of the second electric telescopic rod 502. The output end of the first electric telescopic rod 501 is fixedly provided with the first clamping plate 503. The output end of the second electric telescopic rod 502 is rotatably connected to the second clamping plate 504 through a bearing. Rubber buffer pads 505 are fixedly provided on the side of the first clamping plate 503 and the second clamping plate 504 that are close to each other.

[0039] In this embodiment, the metal plate to be etched is placed on the top surface of the workbench 200. Controlling the output ends of the first electric telescopic rod 501 and the second electric telescopic rod 502 to extend simultaneously can drive the first clamping plate 503 and the second clamping plate 504 to move closer to each other. The rubber buffer pad 505 contacts the metal plate and deforms under force. When the compression of the rubber buffer pad 505 reaches its maximum, the metal plate can be clamped and fixed. The rubber buffer pad 505 can increase the friction between the first clamping plate 503, the second clamping plate 504 and the rubber buffer pad 505, preventing the metal plate from shifting during etching. The rubber buffer pad 505 can play a buffering role before the first clamping plate 503 and the second clamping plate 504 clamp the metal plate.

[0040] In a preferred embodiment, please refer to Figures 1 to 4 The clamping mechanism 500 is externally equipped with a flipping mechanism 600, which consists of a second cylinder 601, a servo motor 602, a first bevel gear 603, a second bevel gear 604, a rotating rod 605, and a rotating plate 606. The second cylinder 601 is fixedly installed on the bottom surface inside the mounting box 100, and the servo motor 602 is fixedly installed on the outside of the mounting box 100. The first bevel gear 603 is fixedly installed on the top surface of the output end of the servo motor 602, and the second bevel gear 604 meshes with the outside of the first bevel gear 603. The rotating rod 605 is fixedly installed on the side of the second bevel gear 604, and the rotating plate 606 is fixedly installed on the other side of the rotating rod 605.

[0041] In this embodiment, the top surface of the output end of the second cylinder 601 is fixedly connected to the workbench 200, the side of the second bevel gear 604 is rotatably connected to the outside of the mounting box 100, the rotating rod 605 passes through the mounting box 100 and is rotatably connected to the mounting box 100, the side of the rotating plate 606 is rotatably connected to the inner wall of the mounting box 100, and the other side of the rotating plate 606 is fixedly connected to the outer shell of the first electric telescopic rod 501.

[0042] In this embodiment, when the metal plate needs to be etched by flipping, the servo motor 602 drives the first bevel gear 603 to rotate 180 degrees, which in turn drives the second bevel gear 604 to rotate. The rotation of the second bevel gear 604 drives the rotating rod 605, the rotating plate 606, the first electric telescopic rod 501 and the first clamping plate 503 to rotate, thereby driving the metal plate and the second clamping plate 504 to rotate 180 degrees, thus achieving the flipping of the metal plate. Controlling the flipping mechanism 600 to drive the worktable 200 to move downward can prevent the worktable 200 from obstructing the flipping of the metal plate.

[0043] It should be noted that, in order to avoid excessive winding of the circuit, after the servo motor 602 flips the metal plate and completes the etching of the reverse side of the metal plate, the servo motor 602 should be controlled to drive the metal plate to rotate in the opposite direction back to its original position.

[0044] In a preferred embodiment, please refer to Figures 1 to 4 A control panel is installed on the outer surface of the mounting box 100. Solenoid valves are installed on the first cylinder 305 and the second cylinder 601. The control panel is electrically connected to the first electric slide rail 301, the first electric slider 302, the second electric slide rail 303, the second electric slider 304, the solenoid valves of the first cylinder 305 and the second cylinder 601, the control valve of the etching mechanism 400, the first electric telescopic rod 501, the second electric telescopic rod 502 and the servo motor 602 via wires.

[0045] The working principle of this utility model is as follows:

[0046] When using this device, the metal plate to be etched is placed on the top surface of the workbench 200. Simultaneous extension of the output ends of the first electric telescopic rod 501 and the second electric telescopic rod 502 causes the first clamping plate 503 and the second clamping plate 504 to move closer together. The rubber buffer pad 505 contacts the metal plate and deforms under pressure. When the compression of the rubber buffer pad 505 reaches its maximum, the metal plate can be clamped and fixed. Etching solution is injected into the etching solution tank through the inlet and sprayed outwards along the etching nozzle onto the surface of the metal plate. The flow rate and timing of the etching solution are controlled by a control valve, allowing for precise control of the etching corrosion degree of the metal plate. Controlling the first electric slide rail 301 in conjunction with the first electric slider 302 moves the etching mechanism 400 left and right. Controlling the second electric slide rail 303 in conjunction with the second electric slider 304 moves the etching mechanism 400 back and forth. Controlling the first cylinder 305 moves the etching mechanism 400 up and down, thus allowing for precise adjustment of the position of the etching mechanism 400 as needed.

[0047] When the device needs to etch a metal plate by flipping it over, the flipping mechanism 600 is controlled to move the worktable 200 downwards. The servo motor 602 is controlled to rotate the first bevel gear 603 by 180 degrees, which in turn drives the second bevel gear 604 to rotate. The rotation of the second bevel gear 604 drives the rotating rod 605, the rotating plate 606, the first electric telescopic rod 501, and the first clamping plate 503 to rotate, thereby driving the metal plate and the second clamping plate 504 to rotate by 180 degrees, thus flipping the metal plate. The flipping mechanism 600 is then controlled to move the worktable 200 upwards to the bottom surface of the metal plate, so that the worktable 200 can support the metal plate again.

[0048] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.

Claims

1. A fine control system for etching corrosion degree of metal art images, characterized in that: include: Mounting housing (100), wherein an etching mechanism (400) is provided inside the mounting housing (100); A driving mechanism (300) is disposed on top of the etching mechanism (400), and the driving mechanism (300) is used to adjust the etching position of the etching mechanism (400); A clamping mechanism (500) is disposed below the etching mechanism (400) and is used to clamp and fix the metal plate. A flipping mechanism (600) is disposed outside the clamping mechanism (500) and is used to flip the metal plate.

2. The precision control system for etching corrosion degree of metal art images according to claim 1, characterized in that: A workbench (200) is slidably connected to the inner wall of the mounting box (100).

3. The precision control system for etching corrosion degree of metal art images according to claim 1, characterized in that: The driving mechanism (300) includes a first electric slide rail (301), a first electric slider (302), a second electric slide rail (303), a second electric slider (304), and a first cylinder (305). The first electric slide rail (301) is installed on the top surface inside the mounting box (100). The first electric slide rail (301) is provided with a first electric slider (302) adapted to the first electric slide rail (301) inside. The second electric slide rail (303) is fixedly installed on the bottom surface of the first electric slider (302). The second electric slide rail (304) is provided with a second electric slider (304) adapted to the second electric slide rail (303) inside. The first cylinder (305) is fixedly installed on the bottom surface of the second electric slider (304). The bottom surface of the output end of the first cylinder (305) is fixedly connected to the etching mechanism (400).

4. The precision control system for etching corrosion degree of metal art images according to claim 2, characterized in that: The clamping mechanism (500) includes a first electric telescopic rod (501), a second electric telescopic rod (502), a first clamping plate (503), a second clamping plate (504), and a rubber buffer pad (505). The first electric telescopic rod (501) and the second electric telescopic rod (502) are arranged above the workbench (200). The inner wall of the mounting box (100) is fixedly connected to the outer shell of the second electric telescopic rod (502). The output end of the first electric telescopic rod (501) is fixedly provided with the first clamping plate (503). The output end of the second electric telescopic rod (502) is rotatably connected to the second clamping plate (504) through a bearing. The rubber buffer pad (505) is fixedly provided on the side of the first clamping plate (503) and the second clamping plate (504) that are close to each other.

5. The precision control system for etching corrosion degree of metal art images according to claim 4, characterized in that: The flipping mechanism (600) includes a second cylinder (601), a servo motor (602), a first bevel gear (603), a second bevel gear (604), a rotating rod (605), and a rotating plate (606). The second cylinder (601) is fixedly installed on the bottom surface inside the mounting box (100), and the servo motor (602) is fixedly installed on the outside of the mounting box (100). The first bevel gear (603) is fixedly installed on the top surface of the output end of the servo motor (602), and the second bevel gear (604) meshes with the outside of the first bevel gear (603). The rotating rod (605) is fixedly installed on the side of the second bevel gear (604), and the rotating plate (606) is fixedly installed on the other side of the rotating rod (605).

6. The precision control system for etching corrosion degree of metal art images according to claim 5, characterized in that: The top surface of the output end of the second cylinder (601) is fixedly connected to the worktable (200), the side of the second bevel gear (604) is rotatably connected to the outside of the mounting box (100), the rotating rod (605) passes through the mounting box (100) and is rotatably connected to the mounting box (100), the side of the rotating plate (606) is rotatably connected to the inner wall of the mounting box (100), and the other side of the rotating plate (606) is fixedly connected to the outer shell of the first electric telescopic rod (501).

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