Anti-wrinkle spinning mercerizing machine

Abstract

The utility model relates to the technical field of textile mercerizing machines, in particular to an anti-wrinkle textile mercerizing machine which comprises a lye tank, a limiting roller is installed at one end of the top of the lye tank, a fixing roller is installed at the other end of the top of the lye tank, an adjusting frame is arranged on one side of the fixing roller, and a collecting tank is installed on one side of the lye tank. A cleaning bin is mounted at the top of the collecting tank, the adjusting frame is of a U-shaped structure with a downward opening, and adjusting grooves penetrate through the two ends of the adjusting frame. According to the improved textile mercerizing machine, the lifting adjusting roller is arranged in the improved textile mercerizing machine to adjust the tension of a textile fabric, so that the textile fabric is prevented from wrinkling in the mercerizing machine, the dip dyeing effect of the textile fabric in an alkaline solution is improved, and the use effect of the textile mercerizing machine is improved; and meanwhile, the mode that washing is matched with a sponge velvet cleaning roller and a liquid pumping pipe to absorb and pump the alkaline solution is arranged, the cleaning effect on the residual alkaline solution on the textile fabric is improved, and then the processing effect of the textile fabric in the textile mercerizing machine is improved.

Description

Technical Field

[0001] This utility model relates to the field of textile mercerizing machine technology, specifically an anti-wrinkle textile mercerizing machine. Background Technology

[0002] A mercerizing machine is a piece of equipment used in the textile industry, primarily for surface treatment of yarns or silk to give them a smooth appearance and feel. This machine processes and stretches the yarn or silk to make its surface more uniform and lustrous.

[0003] The working principle of a mercerizing machine is to treat cotton, cotton fiber, or polyester-cotton fabrics with a concentrated caustic soda solution, causing them to swell irreversibly and violently. Under the action of the concentrated alkali solution, the cross-section of the cotton fibers changes from a flat kidney-shaped or ear-shaped shape to a round shape, the cell cavity shrinks, the wrinkles on the fiber surface disappear, and it becomes smooth.

[0004] In the process of realizing this utility model, the following problems were found in the existing technology: 1. Most common textile mercerizing machines do not have wrinkle removal function when soaking in alkaline solution, and cannot guarantee the tension when the textile comes into contact with the alkaline solution, thus affecting the dyeing effect of the textile in the alkaline solution and reducing the effectiveness of the mercerizing machine; 2. After the textile is treated with alkaline solution by mercerizing machine, a lot of alkaline solution often remains on the textile, which is not easy to clean thoroughly, thus affecting the processing effect of the textile in the mercerizing machine. Utility Model Content

[0005] The purpose of this utility model is to provide an anti-wrinkle textile mercerizing machine to solve the problems mentioned in the background art, where most common textile mercerizing machines lack wrinkle removal functions, cannot adequately maintain the tension of the textile when in contact with the alkaline solution, thus affecting the dyeing effect of the textile in the alkaline solution, and often find it difficult to thoroughly clean the residual alkaline solution on the textile, thereby affecting the processing effect of the textile in the mercerizing machine. To achieve the above objective, this utility model provides the following technical solution: an anti-wrinkle textile mercerizing machine, including an alkaline solution tank, a limiting roller installed at one end of the top of the alkaline solution tank, a fixing roller installed at the other end of the top of the alkaline solution tank, an adjusting frame provided on one side of the fixing roller, a collecting tank installed on one side of the alkaline solution tank, and a cleaning chamber installed on the top of the collecting tank.

[0006] The adjusting frame is a U-shaped structure with the opening facing downwards, and adjusting grooves are passed through both ends of the adjusting frame. Adjusting blocks are slidably connected inside the adjusting grooves. One end of the adjusting block is rotatably connected to an adjusting roller. An adjusting screw is threaded inside the adjusting block. A rotating wheel is installed on the top of the adjusting screw. A locking nut is threaded on the outer wall of the top of the adjusting screw.

[0007] A water pump is installed on the top of the cleaning chamber, a liquid distribution chamber is inserted into the bottom of the water pump, multiple cleaning nozzles are installed at the bottom of the liquid distribution chamber, a liquid extraction pump is installed on the outer wall of the cleaning chamber, liquid extraction pipes are inserted into both ends of the liquid extraction pump, a cleaning roller is provided on the outside of the liquid extraction pipe, a cleaning groove is passed through the outer wall of the cleaning roller, and an outlet pipe is inserted into the bottom of the liquid extraction pump.

[0008] More preferably, the inner wall of the alkali tank is rotatably connected to two parallel dyeing rollers, the dyeing rollers are made of corrosion-resistant material, and the two dyeing rollers are located between the limiting roller and the fixed roller.

[0009] More preferably, both ends of the adjusting roller are rotatably connected to adjusting blocks, and the adjusting blocks and the adjusting groove form a sliding connection structure, and the bottom height of the adjusting groove is the same as the top height of the fixed roller.

[0010] More preferably, the connection between the top of the adjusting screw and the rotating wheel is provided with an external thread structure, and the locking nut is connected to the external thread structure through the thread to form a fitting structure with the top of the adjusting frame.

[0011] More preferably, the cleaning chamber is a U-shaped structure with the opening facing downwards, and the liquid distribution chamber is installed on the top of the inner wall of the cleaning chamber, and all cleaning nozzles are fan-shaped nozzles.

[0012] More preferably, the cleaning roller has a hollow structure, is made of sponge material, and has multiple cleaning grooves evenly distributed through its outer wall.

[0013] More preferably, there are four cleaning rollers, which are evenly rotatably connected to both sides of the inner wall of the cleaning chamber, and the liquid extraction pipe and one end of the cleaning roller form a through connection structure, and the other end of the liquid outlet pipe and one side of the collection tank form a plug-in connection structure.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In this invention, an adjustable roller is set inside the adjustment frame to cooperate with the limiting roller for positioning. At the same time, an immersion roller is set in the alkali solution tank. When wrinkles are generated during the immersion dyeing operation, the tension of the textile is adjusted so that the textile is kept in a taut state, avoiding the formation of wrinkles. This facilitates the immersion dyeing operation of the textile in the alkali solution and improves the use effect of the textile mercerizing machine.

[0016] In this invention, a cleaning chamber is installed inside the mercerizing machine to rinse the residual alkaline solution on the textile. This is combined with a cleaning roller made of sponge and a liquid extraction pipe inside to absorb and extract the alkaline solution, further improving the cleaning effect of the residual alkaline solution on the textile and thus improving the processing effect of the textile in the mercerizing machine. Attached Figure Description

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the orthographic section of the present invention;

[0019] Figure 3 This is an exploded enlarged schematic diagram of the internal structure of the adjustment frame of this utility model;

[0020] Figure 4 This is an enlarged exploded view of the internal structure of the cleaning chamber of this utility model;

[0021] Figure 5 For the purpose of this invention Figure 4 Enlarged structural diagram of section A.

[0022] In the diagram: 1. Alkali bath; 101. Dipping roller; 2. Limiting roller; 3. Fixing roller; 4. Adjusting frame; 401. Adjusting trough; 402. Adjusting block; 403. Adjusting roller; 404. Adjusting screw; 405. Rotary wheel; 406. Locking nut; 5. Collection tank; 6. Cleaning chamber; 601. Water pump; 602. Separating chamber; 603. Cleaning nozzle; 604. Liquid extraction pump; 605. Liquid extraction pipe; 606. Cleaning roller; 607. Cleaning tank; 608. Liquid outlet pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 5 This utility model provides a technical solution: an anti-wrinkle textile mercerizing machine, including an alkali tank 1, a limiting roller 2 installed at one top end of the alkali tank 1, a fixing roller 3 installed at the other top end of the alkali tank 1, an adjusting frame 4 provided on one side of the fixing roller 3, a collection tank 5 installed on one side of the alkali tank 1, and a cleaning chamber 6 installed on the top of the collection tank 5.

[0025] The adjusting frame 4 has a U-shaped structure with the opening facing downwards, and both ends of the adjusting frame 4 have adjusting grooves 401. An adjusting block 402 is slidably connected inside the adjusting groove 401. An adjusting roller 403 is rotatably connected to one end of the adjusting block 402. An adjusting screw 404 is threaded inside the adjusting block 402. A rotating wheel 405 is installed on the top of the adjusting screw 404. A locking nut 406 is threaded on the top outer wall of the adjusting screw 404.

[0026] A water pump 601 is installed on the top of the cleaning chamber 6. A liquid distribution chamber 602 is inserted into the bottom of the water pump 601. Multiple cleaning nozzles 603 are installed at the bottom of the liquid distribution chamber 602. A liquid extraction pump 604 is installed on the outer wall of the cleaning chamber 6. Liquid extraction pipes 605 are inserted into both ends of the liquid extraction pump 604. A cleaning roller 606 is provided on the outside of the liquid extraction pipe 605. A cleaning groove 607 passes through the outer wall of the cleaning roller 606. An outlet pipe 608 is inserted into the bottom of the liquid extraction pump 604.

[0027] In this embodiment, as Figure 1 and Figure 2 As shown, the inner wall of the alkali tank 1 is rotatably connected to two parallel dyeing rollers 101, and the dyeing rollers 101 are made of corrosion-resistant material. The two dyeing rollers 101 are located between the limiting roller 2 and the fixed roller 3. The limiting roller 2 is set to cooperate with the dyeing rollers 101 in the alkali tank 1 to ensure that the textile is fully immersed in the alkali solution, thereby improving the dyeing effect of the textile while it moves in the mercerizing machine.

[0028] In this embodiment, as Figure 1 and Figure 3 As shown, both ends of the adjusting roller 403 are rotatably connected to adjusting blocks 402, and the adjusting blocks 402 and the adjusting groove 401 form a sliding connection structure. The bottom height of the adjusting groove 401 is the same as the top height of the fixed roller 3. The adjustable roller 403, which can move up and down, drives the textile attached to the top to move up and down. In this way, when the tension of the textile is insufficient, the textile is stretched, the tension of the textile is increased, wrinkles are avoided, and the use effect of the textile mercerizing machine is improved.

[0029] In this embodiment, as Figure 1 and Figure 3 As shown, the top of the adjusting screw 404 is provided with an external thread structure at the connection between it and the rotating wheel 405, and the locking nut 406 forms a fitting structure with the top of the adjusting frame 4 through the threaded connection of the external thread structure. The locking nut 406 on the top of the adjusting screw 404 fixes the height of the adjusting block 402, thereby limiting the height of the adjusting roller 403, maintaining the tension of the textile in the mercerizing machine, and thus improving the processing effect of the mercerizing machine on the textile.

[0030] In this embodiment, as Figure 2 and Figure 4 As shown, the cleaning chamber 6 has a U-shaped structure with the opening facing downwards, and the liquid distribution chamber 602 is installed on the top of the inner wall of the cleaning chamber 6. All cleaning nozzles 603 are fan-shaped nozzles. Multiple sets of fan-shaped cleaning nozzles 603 are set to rinse the textiles, and the cleaning waste liquid is collected in a centralized manner through the collection tank 5 below to avoid waste liquid splashing and improve the use effect of the mercerizing machine.

[0031] In this embodiment, as Figure 4 and Figure 5As shown, the cleaning roller 606 has a hollow structure and is made of sponge material. Multiple cleaning grooves 607 are evenly distributed through the outer wall of the cleaning roller 606. The sponge material cleaning roller 606 absorbs the residual alkaline solution on the textile. At the same time, the internal cleaning grooves 607 squeeze the excess alkaline solution on the textile and extract it with the internal liquid extraction pipe 605 to further collect the alkaline solution on the textile, thereby improving the cleaning effect on the textile.

[0032] In this embodiment, as Figure 4 and Figure 5 As shown, there are four cleaning rollers 606, which are evenly rotated and connected to both sides of the inner wall of the cleaning chamber 6. The liquid extraction pipe 605 and one end of the cleaning roller 606 form a through connection structure, and the other end of the liquid outlet pipe 608 and one side of the collection tank 5 form a plug-in connection structure. Two sets of cleaning rollers 606 are set on both sides of the cleaning chamber 6 to squeeze, adsorb and extract the alkaline solution, which further improves the processing effect of the textile mercerizing machine. At the same time, the liquid extraction pump 604 collects the alkaline solution into the collection tank 5 below, which facilitates the centralized collection of waste liquid and improves the use effect of the textile mercerizing machine.

[0033] The usage and advantages of this utility model: The anti-wrinkle textile mercerizing machine operates as follows:

[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, firstly, the textile to be processed is passed between two limiting rollers 2; then, the textile is placed against the bottom of the dyeing roller 101 in the alkali tank 1, passing through the top of the adjusting roller 403 and against the bottom of the fixed roller 3, and the alkali solution is poured into the alkali tank 1 to perform the dyeing operation; next, one end of the textile is passed between the two sets of cleaning rollers 606 at both ends of the cleaning chamber 6, and the driving component is connected to one end of the textile to drive the textile to move in the mercerizing machine. At the same time, the water pump 601 is started to rinse the dyed textile through the cleaning nozzle 603, and the liquid pump 604 is started to drive the liquid extraction pipe 605 to collect and extract the alkali solution squeezed out in the cleaning tank 607 on the outer wall of the cleaning roller 606 and collect it into the collection tank 5 below; finally, when the tension of the textile is insufficient in the mercerizing machine, the rotating wheel 405 is rotated to drive the adjusting screw 404 to move the adjusting block 402 upward, and the adjusting roller 403 is controlled to move the textile upward, thereby increasing the tension of the textile and preventing the textile from wrinkling.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wrinkle-resistant textile mercerizing machine, comprising an alkali bath (1), characterized in that: A limiting roller (2) is installed at one end of the top of the alkali tank (1), and a fixing roller (3) is installed at the other end of the top of the alkali tank (1). An adjusting frame (4) is provided on one side of the fixing roller (3), and a collection tank (5) is installed on one side of the alkali tank (1). A cleaning chamber (6) is installed on the top of the collection tank (5). The adjusting frame (4) is a U-shaped structure with the opening facing downwards, and both ends of the adjusting frame (4) are through adjusting grooves (401). An adjusting block (402) is slidably connected inside the adjusting groove (401). An adjusting roller (403) is rotatably connected to one end of the adjusting block (402). An adjusting screw (404) is threaded inside the adjusting block (402). A rotating wheel (405) is installed on the top of the adjusting screw (404). A locking nut (406) is threaded on the top outer wall of the adjusting screw (404). A water pump (601) is installed on the top of the cleaning chamber (6), a liquid distribution chamber (602) is inserted into the bottom of the water pump (601), a plurality of cleaning nozzles (603) are installed at the bottom of the liquid distribution chamber (602), a liquid pump (604) is installed on the outer wall of the cleaning chamber (6), a liquid extraction pipe (605) is inserted into both ends of the liquid extraction pump (604), a cleaning roller (606) is provided on the outside of the liquid extraction pipe (605), a cleaning groove (607) is passed through the outer wall of the cleaning roller (606), and a liquid outlet pipe (608) is inserted into the bottom of the liquid pump (604).

2. The anti-wrinkle textile mercerizing machine according to claim 1, characterized in that: The inner wall of the alkali tank (1) is rotatably connected to two parallel dyeing rollers (101), and the dyeing rollers (101) are made of corrosion-resistant material. The two dyeing rollers (101) are located between the limiting roller (2) and the fixed roller (3).

3. The anti-wrinkle textile mercerizing machine according to claim 1, characterized in that: Both ends of the adjusting roller (403) are rotatably connected to adjusting blocks (402), and the adjusting blocks (402) and the adjusting groove (401) form a sliding connection structure. The bottom height of the adjusting groove (401) is the same as the top height of the fixed roller (3).

4. The anti-wrinkle textile mercerizing machine according to claim 1, characterized in that: The top of the adjusting screw (404) is provided with an external thread structure at the connection between it and the rotating wheel (405), and the locking nut (406) forms a fitting structure with the top of the adjusting frame (4) through the threaded connection of the external thread structure.

5. The anti-wrinkle textile mercerizing machine according to claim 1, characterized in that: The cleaning chamber (6) is a U-shaped structure with the opening facing downwards, and the liquid distribution chamber (602) is installed on the top of the inner wall of the cleaning chamber (6), and the cleaning nozzles (603) are all fan-shaped nozzles.

6. The anti-wrinkle textile mercerizing machine according to claim 1, characterized in that: The cleaning roller (606) has a hollow structure and is made of sponge material. Multiple cleaning grooves (607) are evenly distributed through the outer wall of the cleaning roller (606).

7. A wrinkle-resistant textile mercerizing machine according to claim 1, characterized in that: There are four cleaning rollers (606), which are evenly rotated and connected to both sides of the inner wall of the cleaning chamber (6). The liquid extraction pipe (605) and one end of the cleaning roller (606) form a through connection structure, and the other end of the liquid outlet pipe (608) and one side of the collection tank (5) form a plug-in connection structure.

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