Automobile wire harness stretching test device
By combining guide wheels, support springs, adjustable clamping components, and a servo motor drive system, the problems of unstable clamping and insufficient automation in traditional automotive wiring harness tensile testing devices are solved, achieving efficient and accurate wiring harness tensile testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI XINWO DENTONG CO LTD
- Filing Date
- 2025-04-04
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional automotive wiring harness tensile testing equipment suffers from unstable clamping, insufficient testing accuracy, low automation, and poor durability, making it difficult to adapt to wiring harnesses of different diameters and thicknesses.
A directional wheel guides the movement of the wire harness. Support springs and adjustable-height clamping components are used, combined with a servo motor and threaded rod drive system to enhance clamping stability and automation. Limit seats and pads further improve the stability of the device.
It enables adaptive clamping of wire harnesses with different diameters and thicknesses, improving the accuracy and flexibility of testing, and ensuring the precision of automated testing and the durability of the device.
Smart Images

Figure CN224176251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness stretching technology, and in particular to an automotive wire harness stretching test device. Background Technology
[0002] Tensile testing is a crucial step in the production and quality control of automotive wiring harnesses. Traditional automotive wiring harness tensile testing equipment often suffers from insufficient accuracy and limited flexibility. Specifically, these devices struggle to accommodate wiring harnesses of varying diameters and thicknesses, leading to unstable clamping and affecting the accuracy of test results. Furthermore, the drive systems of traditional devices are often imprecise, hindering automated testing and reducing efficiency. In addition, due to their flawed structural design, traditional devices are prone to wear and damage over long-term use, impacting their stability and durability. Utility Model Content
[0003] To address the aforementioned problems, this invention proposes an automotive wiring harness tensile testing device, which more accurately solves the problems mentioned in the background section.
[0004] This utility model is achieved through the following technical solution:
[0005] This utility model proposes an automotive wiring harness tensile testing device, including a platform. A directional wheel is provided on the top of the platform for steering the movement direction of the wiring harness. A fixed clamping member one and a laterally movable clamping member two are mounted on the top of the platform. The clamping member two is used to pull one end of the wiring harness. A driving member is mounted on the top of the platform for driving the movement of the clamping member two. A mounting block two is provided on the side of the clamping member one, and a mounting block one is provided on the side of the clamping member two. The mounting block two and mounting block one are respectively used for mounting the clamping member one and the clamping member two.
[0006] Preferably, both clamping member one and clamping member two include a mounting base. The mounting base is disposed on the side of mounting block two and mounting block one and is detachably connected to them. A support spring is installed on the inner wall of the mounting base. A clamping plate is installed on the top of the support spring. An adjusting member is installed on the top of the mounting base. The bottom of the adjusting member contacts the clamping plate and is used to adjust the height of the clamping plate.
[0007] Preferably, the adjusting component includes a threaded ring mounted on the top of the mounting base, a threaded post threadedly connected to the inner wall of the threaded ring, the bottom of the threaded post contacting the top of the clamping plate, a limit rod mounted on the inner wall of the mounting base, and the clamping plate and the limit rod being connected through the ring.
[0008] Preferably, the driving component includes a mounting plate mounted on the top of the platform, a servo motor mounted on the side of the mounting plate, a threaded rod mounted on the output end of the servo motor, a threaded seat threadedly connected to the surface of the threaded rod, one side of the threaded seat being connected to a mounting block, a guide rod mounted on the mounting plate, and the guide rod being connected through the mounting block.
[0009] Preferably, a limiting seat is installed on the side of the mounting base, and the limiting seat is respectively sleeved on the surface of mounting block one and mounting block two. A nut is installed on the side of the limiting seat, and a bolt is threadedly connected to the inner wall of the nut. The bolt is connected through to mounting block two or mounting block one.
[0010] Preferably, the surface of either mounting block two or mounting block one is covered with a pad, and the top of the pad contacts the limiting seat to support the limiting seat.
[0011] Compared with the prior art, this utility model provides an automotive wiring harness tensile testing device, which has the following advantages:
[0012] This automotive wiring harness tensile testing device uses directional wheels to guide the movement of the wiring harness, ensuring accurate stretching during testing. Simultaneously, the clamping components feature support springs and an adjustable height, adapting to wiring harnesses of different diameters and thicknesses, significantly improving the versatility and flexibility of the test. Furthermore, precise adjustment of the clamping plate height allows for more stable clamping of the wiring harness, further enhancing test accuracy.
[0013] This automotive wiring harness tensile testing device employs a combination of a servo motor and a threaded rod in its drive mechanism, achieving precise actuation of the clamped components and ensuring a high degree of automation and accuracy in the testing. Furthermore, the installation of limit seats and pads further enhances the stability and support capacity of the clamped components, reducing the risk of wear and damage. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of an automotive wiring harness tensile testing device proposed in this utility model;
[0015] Figure 2 This is a side view of the structure of an automotive wiring harness tensile testing device proposed in this utility model;
[0016] Figure 3 This utility model proposes an automotive wiring harness tensile testing device. Figure 1 Enlarged structure of region A in the middle.
[0017] In the diagram: 1. Platform; 2. Directional wheel; 3. Clamping component one; 31. Mounting seat; 32. Support spring; 33. Clamping plate; 34. Threaded ring; 35. Threaded post; 36. Limiting rod; 4. Clamping component two; 5. Drive component; 51. Mounting plate; 52. Servo motor; 53. Threaded rod; 54. Threaded seat; 55. Guide rod; 6. Mounting block one; 7. Mounting block two; 71. Pad; 8. Limiting seat; 81. Nut; 82. Bolt. Detailed Implementation
[0018] To more clearly and completely illustrate the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, will further explain this utility model.
[0019] Example
[0020] like Figures 1-3 As shown in the figure, an embodiment of this utility model discloses an automotive wiring harness tensile testing device, the structure of which mainly includes a platform 1. On the top of the platform 1, directional wheels 2 are designed. These directional wheels 2 guide the movement of the wiring harness during the testing process, ensuring the accuracy of the test. In addition, a clamping member 3 is fixed on the platform 1 to fix one end of the wiring harness, while a clamping member 4 can move laterally to pull the other end of the wiring harness for testing. A driving member 5 is also installed on the platform 1 to drive the movement of the clamping member 4. The clamping member 3 and the clamping member 4 are respectively mounted on the platform 1 via mounting blocks 7 and 6. This design makes the installation and removal of the clamping members more convenient, facilitating maintenance and replacement. Through the above design, precise tensile testing of the wiring harness is achieved, improving the efficiency and accuracy of the test.
[0021] In this invention, clamping component 3 and clamping component 4 have the same structure, both including a mounting base 31. The mounting base 31 is detachably connected to the mounting block, facilitating the replacement of clamping components of different specifications. A support spring 32 is installed on the inner wall of the mounting base 31, with the top of the spring connected to a clamping plate 33. This design allows the clamping plate 33 to adapt to wire harnesses of different diameters, ensuring clamping stability. Furthermore, an adjustment component is installed on the top of the mounting base 31, allowing adjustment of the height of the clamping plate 33 to accommodate wire harnesses of different thicknesses. The design of the clamping components makes the device suitable for various specifications of wire harnesses, improving the versatility and flexibility of testing.
[0022] In this invention, the adjusting component includes a threaded ring 34 mounted on the top of the mounting base 31, with its inner wall threadedly connected to a threaded post 35. When the threaded ring 34 is rotated, the threaded post 35 moves up and down, thereby pushing or pulling the clamping plate 33 to adjust its height. To prevent the clamping plate 33 from shifting during movement, a limiting rod 36 is also installed on the inner wall of the mounting base 31, with the clamping plate 33 and the limiting rod 36 connected through it, ensuring stable movement of the clamping plate 33. Through the design of the adjusting component, precise adjustment of the clamping plate height is achieved, improving the stability and accuracy of clamping.
[0023] In this invention, the drive component 5 includes a mounting plate 51 installed on the top of the platform 1, with a servo motor 52 mounted on the side of the mounting plate 51. The output end of the servo motor 52 is connected to a threaded rod 53, the surface of which is threadedly connected to a threaded seat 54. When the servo motor 52 starts, it drives the threaded rod 53 to rotate, thereby driving the threaded seat 54 to move. To ensure stable movement of the threaded seat 54, a guide rod 55 is also installed on the mounting plate 51, which is connected through the mounting block 6, serving as a guide and support. The design of the drive component enables precise driving of the clamping component 4, improving the automation and accuracy of the test.
[0024] In this invention, to further improve the stability of the clamping component, a limiting seat 8 is also installed on the side of the mounting base 31. The limiting seat 8 is respectively fitted onto the surfaces of mounting block 6 and mounting block 7, and can be fixed to the mounting blocks by the cooperation of nuts 81 and bolts 82. This design not only increases the stability of the clamping component but also facilitates fine-tuning. The limiting seat design improves the stability and fine-tuning capability of the clamping component, ensuring the accuracy and reliability of the test.
[0025] In this invention, a pad 71 is also installed on the surface of mounting block 7 or mounting block 6. The top of the pad 71 contacts the limiting seat 8, providing support and cushioning. This design not only improves the stability of the limiting seat but also reduces wear on the mounting blocks, extending the service life of the device. The pad design enhances the durability and stability of the device, ensuring long-term accuracy and reliability of the test.
[0026] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the detailed disclosure above is merely illustrative and does not constitute a limitation of this specification. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and corrections to this specification. Such modifications, improvements, and corrections are suggested in this specification, and therefore remain within the spirit and scope of the exemplary embodiments of this specification. Furthermore, this specification uses specific terms to describe embodiments of this specification. For example, "an embodiment," "one embodiment," and / or "some embodiments" refer to a feature, structure, or characteristic associated with at least one embodiment of this specification. Therefore, it should be emphasized and noted that "an embodiment," "one embodiment," or "an alternative embodiment" mentioned twice or more in different locations in this specification do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of this specification can be appropriately combined. Moreover, unless expressly stated in the claims, the order of processing elements and sequences, the use of numbers and letters, or other names described in this specification are not intended to limit the order of the processes and methods of this specification.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tensile testing device for automotive wiring harnesses, comprising a platform (1), characterized in that, The top of the platform (1) is provided with a directional wheel (2) for turning the direction of the wire harness movement. The top of the platform (1) is provided with a fixed clamping member 1 (3) and a horizontally movable clamping member 2 (4). The clamping member 2 (4) is used to pull one end of the wire harness. The top of the platform (1) is provided with a driving member (5) for driving the clamping member 2 (4) to move. The side of the clamping member 1 (3) is provided with a mounting block 2 (7), and the side of the clamping member 2 (4) is provided with a mounting block 1 (6). The mounting block 2 (7) and the mounting block 1 (6) are respectively used to install the clamping member 1 (3) and the clamping member 2 (4).
2. The automotive wiring harness tensile testing device according to claim 1, characterized in that, Both clamping member one (3) and clamping member two (4) include a mounting base (31). The mounting base (31) is disposed on the side of mounting block two (7) and mounting block one (6) and is detachably connected to them. A support spring (32) is installed on the inner wall of the mounting base (31). A clamping plate (33) is installed on the top of the support spring (32). An adjusting member is installed on the top of the mounting base (31). The bottom of the adjusting member contacts the clamping plate (33) to adjust the height of the clamping plate (33).
3. The automotive wiring harness tensile testing device according to claim 2, characterized in that, The adjusting component includes a threaded ring (34) installed on the top of the mounting base (31), with a threaded post (35) threadedly connected to the inner wall of the threaded ring (34), the bottom of the threaded post (35) contacting the top of the clamping plate (33), and a limit rod (36) installed on the inner wall of the mounting base (31), with the clamping plate (33) and the limit rod (36) connected through each other.
4. The automotive wiring harness tensile testing device according to claim 1, characterized in that, The drive unit (5) includes a mounting plate (51) mounted on the top of the platform (1). A servo motor (52) is mounted on the side of the mounting plate (51). A threaded rod (53) is mounted on the output end of the servo motor (52). A threaded seat (54) is threadedly connected to the surface of the threaded rod (53). One side of the threaded seat (54) is connected to the mounting block (6). A guide rod (55) is mounted on the mounting plate (51). The guide rod (55) is connected through the mounting block (6).
5. The automotive wiring harness tensile testing device according to claim 3, characterized in that, The mounting base (31) has a limiting seat (8) installed on its side. The limiting seat (8) is respectively sleeved on the surface of mounting block one (6) and mounting block two (7). The limiting seat (8) has a nut (81) installed on its side. The inner wall of the nut (81) is threaded with a bolt (82). The bolt (82) is connected through to mounting block two (7) or mounting block one (6).
6. The automotive wiring harness tensile testing device according to claim 5, characterized in that, The surfaces of either mounting block 2 (7) or mounting block 1 (6) are mounted on a pad (71), the top of which contacts the limiting seat (8) to support the limiting seat (8).