High-efficiency multi-stage separator

Abstract

The utility model provides a high-efficiency multistage separator, which relates to the technical field of separators and comprises a separation main body, a separator is arranged in the separation main body, the top of the separator is movably connected with an upper tightening head, the bottom of the separator is provided with a lower tightening head, the top of the upper tightening head is provided with an inflow pipe orifice, and the bottom of the lower tightening head is provided with an outflow pipe orifice. The device comprises a tightening head, an inflow pipe opening is formed in the upper portion of the tightening head, a defogging processor is clamped to the bottom, close to the inflow pipe opening, of the interior of the tightening head, side holes are formed in the front face and the back face of the defogging processor, and a separation sieve plate is clamped to the bottom of the defogging processor. When air passes through the defogging processor, air can overflow from the side holes, the hole diameter of each side hole is one micrometer, water mist can be effectively filtered, the water mist can linearly fall off under the influence of gravity and then fall on the separation sieve plate, and the direction of airflow can be changed due to the fact that the separation sieve plate is provided with the stacked blocks.

Description

Technical Field

[0001] This utility model relates to the field of separator technology, and in particular to a high-efficiency multi-stage separator. Background Technology

[0002] A separator is a machine that separates a mixture of substances into two or more different substances. Common separators include centrifugal separators and electrostatic separators. There are also specialized applications, such as gas separation.

[0003] A separator according to Chinese Patent No. CN 208097631 U includes a filtration mechanism, a condensation mechanism, and a drying mechanism. The filtration mechanism is located at the left end of the condensation mechanism, and the condensation mechanism is located at the lower end of the drying mechanism. This utility model has a novel structure, is easy to operate, has a high degree of mechanization, and is highly practical, realizing the functions of filtration, condensation, and drying.

[0004] Because gas separation occurs inside the gas-liquid separator tank, water inevitably accumulates at the bottom due to condensation. This accumulated water reduces the separator tank's storage capacity. Furthermore, when gas is first introduced into the tank, the lower temperature inside makes it easy for water mist to form. This water mist affects the subsequent operation of the separator. Existing separation equipment cannot quickly and efficiently solve these problems. Therefore, a high-efficiency multi-stage separator is needed to separate this water mist and the water accumulated at the bottom. Utility Model Content

[0005] The purpose of this invention is to solve the problem that in existing gas-liquid separators, due to gas separation, water inevitably accumulates at the bottom of the tank due to condensation. This water accumulation reduces the storage capacity of the separator tank. Furthermore, when gas is first introduced into the tank, the lower temperature inside makes it very easy to generate water mist, which affects the subsequent operation of the separator. Existing separation equipment cannot quickly and efficiently solve the above problems. Therefore, this invention proposes a high-efficiency multi-stage separator.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency multi-stage separator, comprising a separation body, wherein a separator is installed inside the separation body, an upper tightening head is movably connected to the top of the separator, and a lower tightening head is installed at the bottom of the separator. An inlet is provided at the top of the upper tightening head, and an outlet is provided at the bottom of the lower tightening head. A defogging processor is snapped into the bottom of the upper tightening head near the inlet. Side holes are provided on the front and back of the defogging processor, and a separation sieve plate is snapped into the bottom of the defogging processor.

[0007] Preferably, the top of the separating screen plate has a misting port, a stacked block is snapped onto the top of the separating screen plate near the misting port, a water accumulator is snapped onto the bottom of the separating screen plate, and a dust-blocking layer is snapped onto the inside of the tightening head near the bottom of the water accumulator, with a hole at the top of the dust-blocking layer.

[0008] Preferably, the lower tightening head has an internally engaged intermediate filter plate, the top of the intermediate filter plate has a filter dividing hole, the top of the filter dividing hole is movably connected to a perforated plate, the perforated plate and the filter dividing hole are mutually compatible, and a through-shaft hinge is screwed to one side of the perforated plate.

[0009] Preferably, a separation head is snapped into the interior of the tightening head near the bottom of the intermediate filter plate. The separation head has a spiral heating coil inside, which is spirally distributed. The separation head is hollow.

[0010] Preferably, an absorbent layer is engaged inside the tightening head near the bottom of the separating head.

[0011] Preferably, a gasket layer is snapped into the interior of the tightening head near the bottom of the absorbent layer, a sponge is installed inside the gasket layer, and a regulating valve is placed inside the outlet pipe, with the regulating valve in contact with the gasket layer.

[0012] Beneficial effects

[0013] In this invention, the device first separates the entrained water mist from the air at the inlet. Air enters through the inlet and passes through the demisting processor. As the air passes through the demisting processor, the gas overflows from the side holes, which have a diameter of one micrometer and can effectively filter the water mist. The water mist falls straight down due to gravity and then falls onto the separation screen plate. The separation screen plate has stacked blocks that change the direction of the airflow. The water mist falls into the water tank due to gravity. The tightening head can be removed. After removing the tightening head, the water tank can be removed and the water inside can be emptied. Then, the bottom is dehydrated. The water droplets formed by the air condensation first come into contact with the central filter plate. The water droplets collide with the perforated plate, and then the perforated plate flips down. The water droplets flow into the bottom through the gaps in the flipped-down plate, while the airflow is blocked by the perforated plate.

[0014] In this invention, a separation head is provided to prevent any remaining small amount of airflow from entering. The spiral heating coil inside the separation head effectively disperses the residual gas. Finally, the water droplets continue to fall from the bottom of the separation head onto the absorbent layer, and then seep from the absorbent layer onto the sponge layer. Then, the outlet pipe is opened, the regulating valve is inserted, and the sponge layer is squeezed upwards, causing the water in the sponge layer to flow out from the outlet pipe, thereby achieving automatic dehydration. This solves the problem in the prior art where, due to gas separation, water inevitably accumulates at the bottom of the gas-liquid separator tank due to condensation. This water accumulation reduces the storage capacity of the separator tank. Furthermore, when gas is first introduced into the tank, the temperature inside the tank is relatively low, making it very easy to generate water mist, which affects the subsequent operation of the separator. Attached Figure Description

[0015] Figure 1 This is a structural diagram of a high-efficiency multistage separator.

[0016] Figure 2 This is a structural diagram of a high-efficiency multistage separator.

[0017] Figure 3 This is a diagram showing the internal structure of the tightening head of a high-efficiency multistage separator.

[0018] Figure 4 This is a structural diagram of the lower clamping head separation sieve plate of a high-efficiency multi-stage separator.

[0019] Figure 5 This is a diagram showing the internal structure of the lower clamping head of a high-efficiency multi-stage separator.

[0020] Figure 6 This is a structural diagram of the separation head of a high-efficiency multistage separator.

[0021] Legend:

[0022] 1. Separator body; 2. Upper tightening head; 3. Lower tightening head; 4. Inlet pipe; 5. Outlet pipe; 6. Intermediate filter plate; 7. Filter dividing hole; 8. Perforated plate; 9. Through-shaft hinge; 10. Demisting processor; 11. Side hole; 12. Separating sieve plate; 13. Fog outlet; 14. Stacked blocks; 15. Water accumulator; 16. Dust barrier layer; 17. Separator head; 18. Spiral heating coil; 19. Water absorption layer; 20. Gasket layer; 21. Regulating valve; 22. Separator. Detailed Implementation

[0023] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0024] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0026] Reference Figure 1-4 A high-efficiency multi-stage separator includes a separation body 1, a separator 22 installed inside the separation body 1, a tightening head 2 movably connected to the top of the separator 22, a lower tightening head 3 welded to the top of the separator 22, an inlet port 4 at the top of the tightening head 2, an outlet port 5 at the bottom of the lower tightening head 3, a demisting processor 10 snapped into the bottom of the tightening head 2 near the inlet port 4, side holes 11 on the front and back of the demisting processor 10, and a separation sieve plate 12 snapped into the bottom of the demisting processor 10. The sieve plate 12 is made of rubber. A misting port 13 is opened at the top of the separating sieve plate 12. A stack 14 is snapped onto the top of the separating sieve plate 12 near the misting port 13, and the stack 14 is tilted to one side at a 30-degree angle. A water reservoir 15 is snapped onto the bottom of the separating sieve plate 12. A dust-blocking layer 16 is snapped onto the inside of the tightening head 2 near the bottom of the water reservoir 15. The top of the dust-blocking layer 16 has a hole with a diameter of one micrometer. A middle filter 6 is snapped onto the inside of the tightening head 3. A filter dividing hole 7 is opened at the top of the middle filter 6. The top of the filter aperture 7 is movably connected to a perforated plate 8, which is compatible with the filter aperture 7. A through-shaft hinge 9 is screwed to one side of the perforated plate 8. A separating head 17 is snapped into the interior of the tightening head 3 near the bottom of the central filter plate 6. The separating head 17 has a spiral heating coil 18 inside, which is spirally distributed and provides heating. Simultaneously, falling water vapor slides down along the spiral path. The separating head 17 is hollow. A water-absorbing layer 19 is snapped into the interior of the tightening head 3 near the bottom of the separating head 17. Layer 19 is made of pure cotton. Inside the tightening head 3, near the bottom of the absorbent layer 19, there is a pad layer 20. The pad layer 20 is filled with sponge. Inside the outlet pipe 5, there is a regulating valve 21. The regulating valve 21 is in contact with the pad layer 20. The regulating valve 21 is electric. It should be noted that the materials of the separating screen plate 12, the stack 14, and the intermediate filter plate 6 are all rubber. They will not be easily broken when water hits them. The dust barrier layer 16 has a pore size of one micrometer, which can effectively filter dust and prevent the pores from being blocked during subsequent filtration. Specific Implementation Example 2:

[0028] Reference Figure 1-4 This device first separates the entrained water mist from the air at the inlet 4. Air enters through the inlet 4 and passes through the demisting processor 10. As the air passes through the demisting processor 10, the gas overflows from the side holes 11. The pore size of the side holes 11 is one micrometer, which can effectively filter the water mist. The water mist falls straight down due to gravity and then falls onto the separation screen plate 12. The separation screen plate 12 has stacking blocks 14 that change the direction of airflow. The water mist falls into the water storage tank 15 due to gravity. The tightening head 2 can be removed. After removing the tightening head 2, the water storage tank 15 can be removed and the water inside can be poured out. Then, the bottom is dehydrated. The water droplets condensed from the air first come into contact with the intermediate filter plate 6, and the water... The water droplet impacts the perforated plate 8, causing it to flip downwards. The water droplet flows into the bottom through the gap, while the airflow is blocked by the perforated plate 8. It should be noted that the perforated plate 8 is quite sensitive, as the force of the falling water droplet can also press it down. To prevent any remaining airflow from entering, a separation head 17 is provided. The spiral heating coil 18 inside the separation head 17 can effectively disperse residual gas. Finally, the water droplet continues to fall from the bottom of the separation head 17 onto the absorbent layer 19, and then seeps from the absorbent layer 19 onto the sponge layer 20. Then, the outlet pipe 4 is opened, the regulating valve 21 is inserted, and the sponge layer 20 is squeezed upwards, causing the water in the sponge layer 20 to flow out from the outlet pipe 5, thus achieving the purpose of automatic dehydration.

[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency multi-stage separator, comprising a separation body (1), characterized in that: A separator (22) is installed inside the separator body (1). A tightening head (2) is movably connected to the top of the separator (22), and a tightening head (3) is installed at the bottom of the separator (22). An inlet port (4) is opened at the top of the tightening head (2), and an outlet port (5) is opened at the bottom of the tightening head (3). A defogging processor (10) is snapped into the bottom of the tightening head (2) near the inlet port (4). The defogging processor (10) has openings on its front and back sides. The defogging processor (10) has a side hole (11), a separation screen plate (12) is snapped at the bottom, a mist outlet (13) is opened at the top of the separation screen plate (12), a stack block (14) is snapped at the top of the separation screen plate (12) near the mist outlet (13), a water reservoir (15) is snapped at the bottom of the separation screen plate (12), a dust blocking layer (16) is snapped at the bottom of the tightening head (2) near the water reservoir (15), and a hole is provided at the top of the dust blocking layer (16).

2. A high-efficiency multi-stage separator according to claim 1, characterized in that: The lower tightening head (3) is internally fitted with a middle connecting filter (6), and the top of the middle connecting filter (6) is provided with a filter dividing hole (7). The top of the filter dividing hole (7) is movably connected with a perforated plate (8). The perforated plate (8) and the filter dividing hole (7) are mutually compatible. A through-shaft hinge (9) is screwed to one side of the perforated plate (8).

3. A high-efficiency multi-stage separator according to claim 1, characterized in that: Inside the tightening head (3), near the bottom of the intermediate filter (6), there is a separating head (17). Inside the separating head (17), there is a spiral heating coil (18). The spiral heating coil (18) is spirally distributed. The separating head (17) is hollow.

4. A high-efficiency multi-stage separator according to claim 1, characterized in that: The bottom of the tightening head (3) is fitted with an absorbent layer (19) near the bottom of the separating head (17).

5. A high-efficiency multi-stage separator according to claim 1, characterized in that: The bottom of the tightening head (3) is fitted with a pad layer (20) near the bottom of the absorbent layer (19). A sponge is installed inside the pad layer (20). A regulating valve (21) is placed inside the outlet (5). The regulating valve (21) is in contact with the pad layer (20).

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