Homogenizer capable of obliquely discharging

Abstract

The utility model relates to the technical field of soymilk processing, in particular to an obliquely-discharging homogenizer which comprises a supporting frame, a collecting bin is installed on the inner wall of the bottom of the supporting frame, a homogenizing bin is installed inside the supporting frame, a discharging port is installed at one end of the lower portion of the homogenizing bin, and a discharging port is installed at the other end of the lower portion of the homogenizing bin. A feeding port and a vacuum pump are installed at the two ends of the top of the homogenizing bin respectively, a stirring assembly is installed in the center of the top of the homogenizing bin, a homogenizing assembly is installed in the center of the bottom of the homogenizing bin, limiting grooves penetrate through the two sides of the supporting frame, and driving rotating shafts are rotationally connected to the inner walls of the two sides of the supporting frame. According to the improved homogenizer, the bottom is arranged to be of an arc-shaped structure, the arc-shaped structure is matched with the driving motor to drive the homogenizing bin to conduct inclined discharging, residues, formed on the inner wall of the bottom of the homogenizer, of soymilk are reduced, discharging of the homogenizer is facilitated, meanwhile, the arc-shaped swing mode of the homogenizer facilitates homogenizing operation of internal raw materials, the effect of soymilk homogenizing operation is further improved, and the practicability is high. And the processing effect of the soymilk is further improved.

Description

Homogenizer with tiltable discharge Technical Field

[0001] This utility model relates to the field of soybean milk processing technology, specifically to a homogenizer with tiltable discharge. Background Technology

[0002] Soy milk processing refers to the process of producing a high-protein, nutritious beverage from soybeans through a series of treatments. Specific steps include raw material cleaning, soaking, coarse grinding, pulp and residue separation, peeling, enzyme inactivation, fine grinding, conditioning, homogenization, and sterilization. These steps ensure that the nutrients in soybeans are preserved, and through homogenization and sterilization, the soy milk has a smoother texture, making it suitable for direct consumption. A homogenizer is required during soy milk processing. A homogenizer uses high pressure and shear force to micronize the fat globules and protein particles in soy milk, forming a uniform dispersion. This treatment effectively prevents fat from floating and protein from settling, improving the gloss and stability of the soy milk.

[0003] During the design process of this utility model, the following problems were found in the existing technology: after the soy milk homogenizer is used, the internal soy milk needs to be discharged. However, most common homogenizers are of one-piece structure. When discharging, a lot of residue often forms on the bottom inner wall, which is not convenient for the homogenizer to discharge, and thus affects the processing effect of soy milk. Summary of the Invention

[0004] The purpose of this invention is to provide a homogenizer with tiltable discharge, in order to solve the problem that most of the soy milk homogenizers mentioned in the background art are one-piece structures, and residue will form on the bottom inner wall during discharge, which is not convenient for discharge and thus affects the processing effect of soy milk.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a homogenizer with tiltable discharge, comprising a support frame, a collection bin installed on the bottom inner wall of the support frame, a homogenizing bin installed inside the support frame, a discharge port installed at one lower end of the homogenizing bin, a feed inlet and a vacuum pump installed at the top two ends of the homogenizing bin, a stirring assembly installed at the top center of the homogenizing bin, and a homogenizing component installed at the bottom center of the homogenizing bin.

[0006] The support frame has limit slots running through both sides, and drive shafts are rotatably connected to the inner walls of both sides of the support frame. One end of the drive shaft is connected to a drive motor, and a limit rod is installed at the bottom end of the drive shaft.

[0007] The stirring assembly includes a stirring motor, which is installed at the top center of the homogenization chamber. A stirring shaft is driven to the bottom of the stirring motor, and stirring blades are installed on the outside of the stirring shaft.

[0008] The homogenizing component includes a homogenizing motor, which is installed at the bottom center of the homogenizing chamber. A homogenizing shaft is driven and connected to the top of the homogenizing motor. A homogenizing disk is installed on the top of the homogenizing shaft. A homogenizing blade is installed at the top center of the homogenizing disk. Homogenizing teeth are installed on the top outer wall of the homogenizing disk. The homogenizing disk is rotatably connected to the inside of a fixed disk. A homogenizing groove runs through the outside of the fixed disk. A fixing frame is installed at the bottom of the fixed disk.

[0009] More preferably, the support frame has a U-shaped structure, and the limiting grooves that run through both sides of the support frame are arc-shaped grooves with the same center as the drive shaft. The limiting rod has an L-shaped structure, and one end of the limiting rod is slidably connected to the inside of the limiting groove.

[0010] More preferably, the bottom of the homogenizing chamber is set with an arc-shaped structure, and electric valves are installed inside both the inlet and outlet. When the limiting rod slides to one end of the limiting groove, the outlet is located directly above the collection chamber.

[0011] More preferably, multiple stirring blades are uniformly installed on the outside of the stirring shaft, and multiple flow-blocking rods are uniformly installed on the inner wall of the homogenization chamber, with the stirring blades and flow-blocking rods being staggered.

[0012] More preferably, the top outer wall of the homogenizing disc is circumferentially equipped with multiple inclined homogenizing teeth, and the spacing between two adjacent homogenizing teeth is the same. The stirring motor and the homogenizing motor are both servo motors, and the stirring blades and the homogenizing blades rotate in opposite directions.

[0013] More preferably, the outer annular portion of the fixed disk is perforated by a plurality of homogenizing grooves, and the spacing between two adjacent homogenizing grooves is the same as the spacing between homogenizing teeth, and the inclination direction of the homogenizing grooves is opposite to that of the homogenizing teeth.

[0014] More preferably, the homogenizing shaft passes through the top center of the fixed frame and the fixed disk respectively, and the bottom of the fixed frame is installed at the center of the bottom inner wall of the homogenizing chamber, and the diameter of the homogenizing disk is smaller than that of the fixed disk.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] The bottom of the homogenizer is designed with an arc-shaped structure. The drive motor rotates the homogenizing chamber in an arc shape within the support frame, causing the soy milk inside to be discharged at an incline. This reduces the amount of soy milk residue on the inner wall of the bottom of the homogenizer, making it easier for the homogenizer to discharge. At the same time, the homogenizing chamber swings in an arc shape during the homogenization process, further improving the homogenization effect of the soy milk inside, thereby improving the processing effect of the soy milk. Attached Figure Description

[0017] Figure 1 is a front view of the structure of this utility model;

[0018] Figure 2 is a schematic diagram of the front section structure of this utility model;

[0019] Figure 3 is a front enlarged structural schematic diagram of the support frame of this utility model;

[0020] Figure 4 is an enlarged exploded view of the internal structure of the homogenization chamber of this utility model.

[0021] Figure 5 is an exploded magnified structural diagram of the homogeneous component of this utility model.

[0022] In the diagram: 1. Support frame; 101. Limiting groove; 102. Drive shaft; 103. Drive motor; 104. Limiting rod; 2. Collection bin; 3. Homogenizing bin; 301. Flow-blocking rod; 4. Discharge port; 5. Inlet port; 6. Vacuum pump; 7. Stirring assembly; 701. Stirring motor; 702. Stirring shaft; 703. Stirring blades; 8. Homogenizing assembly; 801. Homogenizing motor; 802. Homogenizing shaft; 803. Homogenizing disc; 804. Homogenizing blades; 805. Homogenizing teeth; 806. Fixed disc; 807. Homogenizing tank; 808. Fixed frame. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 5. This utility model provides a technical solution: a homogenizer with tiltable discharge, including a support frame 1, a collection bin 2 installed on the bottom inner wall of the support frame 1, a homogenizing bin 3 installed inside the support frame 1, a discharge port 4 installed at one lower end of the homogenizing bin 3, a feed inlet 5 and a vacuum pump 6 installed at the top two ends of the homogenizing bin 3 respectively, a stirring component 7 installed at the top center of the homogenizing bin 3, and a homogenizing component 8 installed at the bottom center of the homogenizing bin 3.

[0025] Limiting grooves 101 pass through both sides of the support frame 1. Drive shafts 102 are rotatably connected to the inner walls of both sides of the support frame 1. One end of the drive shaft 102 is driven by a drive motor 103. A limiting rod 104 is installed at the bottom end of the drive shaft 102.

[0026] The stirring assembly 7 includes a stirring motor 701, which is installed at the top center of the homogenizing chamber 3. The bottom of the stirring motor 701 is connected to a stirring shaft 702, and stirring blades 703 are installed on the outside of the stirring shaft 702.

[0027] The homogenizing component 8 includes a homogenizing motor 801, which is installed at the bottom center of the homogenizing chamber 3. The top of the homogenizing motor 801 is connected to a homogenizing shaft 802. A homogenizing disk 803 is installed on the top of the homogenizing shaft 802. A homogenizing blade 804 is installed at the top center of the homogenizing disk 803. Homogenizing teeth 805 are installed on the top outer wall of the homogenizing disk 803. The homogenizing disk 803 is rotatably connected to the inside of a fixed disk 806. A homogenizing groove 807 passes through the outside of the fixed disk 806. A fixing frame 808 is installed at the bottom of the fixed disk 806.

[0028] In this embodiment, as shown in Figures 1, 2 and 3, the support frame 1 has a U-shaped structure, and the limiting grooves 101 that pass through both sides of the support frame 1 are arc-shaped groove structures with the same center as the drive shaft 102. The limiting rod 104 has an L-shaped structure, and one end of the limiting rod 104 is slidably connected to the inside of the limiting groove 101.

[0029] In this embodiment, as shown in Figures 1 and 2, the bottom of the homogenizing chamber 3 is set with an arc-shaped structure, and electric valves are installed inside both the inlet 5 and the outlet 4. When the limiting rod 104 slides to one end of the limiting groove 101, the outlet 4 is located directly above the collection chamber 2.

[0030] In this embodiment, as shown in Figures 2 and 4, a plurality of stirring blades 703 are uniformly installed on the outside of the stirring shaft 702, and a plurality of flow-blocking rods 301 are uniformly installed on the inner wall of the homogenization chamber 3, and the stirring blades 703 and the flow-blocking rods 301 are all staggered.

[0031] In this embodiment, as shown in FIG5, a plurality of inclined homogenizing teeth 805 are installed in a ring on the top outer wall of the homogenizing disk 803, and the spacing between two adjacent homogenizing teeth 805 is the same. The stirring motor 701 and the homogenizing motor 801 are both servo motors, and the stirring blade 703 and the homogenizing blade 804 rotate in opposite directions.

[0032] In this embodiment, as shown in Figures 4 and 5, the outer ring of the fixed disk 806 is provided with a plurality of homogenizing grooves 807, and the spacing between two adjacent homogenizing grooves 807 is the same as the spacing between homogenizing teeth 805, and the inclination direction of the homogenizing grooves 807 is opposite to that of the homogenizing teeth 805.

[0033] In this embodiment, as shown in Figures 2, 4 and 5, the homogenizing shaft 802 passes through the top center of the fixed frame 808 and the fixed disk 806 respectively, and the bottom of the fixed frame 808 is installed at the center of the bottom inner wall of the homogenizing chamber 3, and the diameter of the homogenizing disk 803 is smaller than that of the fixed disk 806.

[0034] As shown in Figures 1, 2, 3, 4, and 5, the working process of this tiltable discharge homogenizer is as follows:

[0035] First, the soy milk raw material to be processed is injected into the homogenizing chamber 3 through the feed inlet 5. Then, the electric valve in the feed inlet 5 is closed, and the vacuum pump 6 is started to extract the air inside the homogenizing chamber 3, so that the homogenization operation of the soy milk can be carried out.

[0036] Then, the stirring motor 701 is started to drive the stirring shaft 702 to rotate the stirring blades 703. In conjunction with the flow-blocking rods 301 on the inner wall of the homogenizing chamber 3, which are distributed alternately with the stirring blades 703, the raw materials inside are sheared, breaking large particles in the soy milk raw materials into small particles. At the same time, the homogenizing motor 801 at the bottom is started to drive the homogenizing shaft 802 to rotate the homogenizing disk 803, which in turn drives the homogenizing blades 804 and homogenizing teeth 805 on the homogenizing disk 803 to rotate. In conjunction with the fixed disk 806 at the bottom, which is fixed by the fixing frame 808, and the homogenizing groove 807 on the fixed disk 806, the raw materials are further crushed and emulsified. At the same time, the homogenizing disk 803 rotates in the opposite direction to the stirring shaft 702, so that convection is formed inside the homogenizing chamber 3, which further improves the processing effect of the raw materials.

[0037] Next, the drive motor 103 on the support frame 1 is started to drive the drive shaft 102 to rotate, causing the homogenizing chamber 3 to swing inside the support frame 1, further accelerating the internal raw material homogenization operation. In conjunction with the limiting rod 104 at the bottom of the drive shaft 102 sliding and limiting in the limiting groove 101, the homogenizing chamber 3 is prevented from swinging too much, which would affect the homogenization operation of the homogenizer.

[0038] Finally, after the homogenization operation is completed, turn off the stirring motor 701 and the homogenizing motor 801, drive the drive shaft 102 to move the limit rod 104 to one end of the limit groove 101, so that the discharge port 4 is located directly above the collection chamber 2 at the bottom of the support frame 1. Open the electric valve in the discharge port 4 to tilt the discharge. At the same time, the arc-shaped bottom of the homogenizing chamber 3 can facilitate the flow of the internal soybean milk raw materials, thus facilitating the discharge.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A homogenizer with tiltable discharge, comprising a support frame (1), characterized in that: A collection chamber (2) is installed on the bottom inner wall of the support frame (1). A homogenizing chamber (3) is installed inside the support frame (1). A discharge port (4) is installed at one lower end of the homogenizing chamber (3). A feed inlet (5) and a vacuum pump (6) are installed at the top two ends of the homogenizing chamber (3), respectively. A stirring assembly (7) is installed at the top center of the homogenizing chamber (3). A homogenizing assembly (8) is installed at the bottom center of the homogenizing chamber (3). Limiting grooves (101) pass through both sides of the support frame (1). A drive shaft (102) is rotatably connected to the inner walls of both sides of the support frame (1). A drive motor (103) is driven to one end of the drive shaft (102). A limiting rod (104) is installed at the bottom end of the drive shaft (102). The stirring assembly (7) includes a stirring motor (701), and the stirring motor (701) is installed in the homogenizing chamber. (3) At the top center, the bottom of the stirring motor (701) is connected to the stirring shaft (702), and the stirring blades (703) are installed on the outside of the stirring shaft (702); the homogenizing assembly (8) includes a homogenizing motor (801), and the homogenizing motor (801) is installed at the bottom center of the homogenizing chamber (3). The top of the homogenizing motor (801) is connected to the homogenizing shaft (802), the top of the homogenizing shaft (802) is equipped with a homogenizing disk (803), the top center of the homogenizing disk (803) is equipped with homogenizing blades (804), the top outer wall of the homogenizing disk (803) is equipped with homogenizing teeth (805), the homogenizing disk (803) is rotatably connected to the inside of the fixed disk (806), the outside of the fixed disk (806) is penetrated by a homogenizing groove (807), and the bottom of the fixed disk (806) is equipped with a fixing frame (808).

2. The homogenizer with tiltable discharge according to claim 1, characterized in that: The support frame (1) has a U-shaped structure, and the limiting grooves (101) that run through both sides of the support frame (1) are arc-shaped groove structures with the same center as the drive shaft (102). The limiting rod (104) has an L-shaped structure, and one end of the limiting rod (104) is slidably connected to the inside of the limiting groove (101).

3. The homogenizer with tiltable discharge according to claim 2, characterized in that: The bottom of the homogenizing chamber (3) is set with an arc-shaped structure, and electric valves are installed inside the inlet (5) and outlet (4). When the limiting rod (104) slides to one end of the limiting groove (101), the outlet (4) is located directly above the collection chamber (2).

4. The homogenizer with tiltable discharge according to claim 1, characterized in that: Multiple stirring blades (703) are uniformly installed on the outside of the stirring shaft (702), and multiple flow-blocking rods (301) are uniformly installed on the inner wall of the homogenization chamber (3), with the stirring blades (703) and flow-blocking rods (301) being staggered.

5. The homogenizer with tiltable discharge according to claim 1, characterized in that: The top outer wall of the homogenizing disk (803) is circumferentially equipped with multiple inclined homogenizing teeth (805), and the spacing between two adjacent homogenizing teeth (805) is the same. The stirring motor (701) and the homogenizing motor (801) are both servo motors, and the stirring blade (703) and the homogenizing blade (804) rotate in opposite directions.

6. The homogenizer with tiltable discharge according to claim 5, characterized in that: The fixed disk (806) has a plurality of homogenizing grooves (807) that pass through its outer ring. The distance between two adjacent homogenizing grooves (807) is the same as the distance between homogenizing teeth (805), and the inclination direction of the homogenizing grooves (807) is opposite to that of the homogenizing teeth (805).

7. The homogenizer with tiltable discharge according to claim 1, characterized in that: The homogenizing shaft (802) passes through the top center of the fixed frame (808) and the fixed disk (806), respectively, and the bottom of the fixed frame (808) is installed at the center of the bottom inner wall of the homogenizing chamber (3), and the diameter of the homogenizing disk (803) is smaller than that of the fixed disk (806).

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