Oscillating granulator for high-speed granulation

Abstract

The utility model discloses a high-speed granulation swing granulator which comprises a swing granulator body, a base, a limiting groove, a supporting assembly, a pressure sensor, a charging box, a guide hopper and a guide assembly, and the guide assembly is arranged in the guide hopper and used for guiding particle materials falling into the guide hopper; according to the scheme, when the weight of particle products in one charging box is increased, the charging box can apply pressure to the supporting assembly downwards, when the lower portion of the charging box makes contact with the pressure sensor, the pressure sensor can transmit signals to the guiding assembly, the guiding assembly is started to close the other discharging channel of the guiding hopper, and the discharging channel of the guiding hopper is closed. According to the oscillating granulator, the granular products can enter the other charging box through the other outlet of the guide hopper, and the charging boxes can be replaced without stopping the oscillating granulator body through a mode of replacing the charging of the two charging boxes, so that the scattering of the granular products is avoided as much as possible, and the working efficiency of the oscillating granulator body is greatly improved.

Description

A high-speed granulation swing pellet mill Technical Field

[0001] This application relates to the technical field of high-speed granulation oscillating pellet mills, and more particularly to a high-speed granulation oscillating pellet mill. Background Technology

[0002] High-speed oscillating granulators are mainly used in the pharmaceutical, chemical, and food industries to manufacture granules of various specifications. After drying, these granules are pressed into various molded products. This machine can also be used to crush dry materials that have agglomerated into lumps. In the chemical industry, it can also be used to grind mixed powders into granules, which are then dried and pressed into tablets. It can also crush lumps that have agglomerated during storage or formed during chemical processing.

[0003] When a high-speed gyratory pellet mill is feeding material, it is generally necessary to replace the next set of receiving boxes after one set of receiving boxes is full. This process requires stopping the machine, placing the next set of receiving boxes, and then restarting the machine, which affects production efficiency and has certain adverse effects on users. Therefore, those skilled in the art have provided a high-speed granulation gyratory pellet mill to solve the problems mentioned in the background art. Summary of the Invention

[0004] To address the problems mentioned in the background art, this application provides a high-speed granulation swing pellet mill.

[0005] The high-speed granulation swing pellet mill provided in this application adopts the following technical solution:

[0006] A high-speed granulation swing pellet mill includes a swing pellet mill body, a base is fixedly connected to one side of the swing pellet mill body, two limiting grooves are symmetrically opened inside the base, and a support component and a pressure sensor are respectively arranged inside the two limiting grooves. Multiple support components are arranged around the pressure sensor.

[0007] There are two material loading boxes, each located above one of the two pressure sensors.

[0008] The guide hopper is located on the main body of the oscillating pellet mill. The lower part of the guide hopper extends obliquely to both sides above the feeding box, so as to facilitate the material particles to enter the two feeding boxes.

[0009] A guiding component, which is disposed inside the guide hopper, is used to guide the granular material falling inside the guide hopper.

[0010] In some embodiments, the guiding assembly includes a fixed block, a motor, a drive shaft, bevel gears, and a guide plate. The fixed block is fixed to the outer wall of one side of the guide hopper. One side of the drive shaft passes through the fixed block and the guide hopper and is rotatably inserted into the guide hopper. A motor is fixedly connected above the fixed block. Bevel gears are fixedly connected to the output end of the motor and the surface of the drive shaft. The two bevel gears mesh with each other. The guide plate is fixed to the surface of the drive shaft and swings inside the guide hopper. One side of the guide plate extends upward.

[0011] In some embodiments, the inner walls on both sides of the feed hopper are symmetrically provided with grooves, and the two grooves cooperate with the extension of the guide plate.

[0012] In some embodiments, multiple support components include a spring, a support block, a support column, and a sealing ring located inside the limiting groove. The spring is fixedly connected to the inner wall of the base. The upper part of the spring is supported by the support block for the loading box. The support column is sleeved on the surface of the spring. The upper and lower sides of the sealing ring are fixedly connected to the support block and the support column, respectively.

[0013] In some embodiments, the support assembly further includes a limiting post located inside the support post, wherein the outer wall of the support block slides against the inner wall of the limiting post to increase the stability of the support block during the lifting and lowering process.

[0014] In some embodiments, a data transmitter is fixedly connected above the motor, and the data transmitter is electrically connected to the pressure sensor below.

[0015] In summary, this application includes the following beneficial technical effects:

[0016] (1) The granular products will enter the interior of the guide hopper through the discharge port of the oscillating pellet mill body. There are two outlets at the bottom of the guide hopper. The guide component will close one of the discharge ports of the guide hopper, so that the granular products will only fall from one channel of the guide hopper. The loading box below the discharge port of the guide hopper will collect the granular products. When the weight of the granular products inside one of the loading boxes increases, the loading box will press down on the support component, and the support component will retract downward. When the bottom of the loading box contacts the pressure sensor, the pressure sensor will transmit a signal to the guide component. The guide component will start and close the other discharge channel of the guide hopper. The granular products will enter the interior of the other loading box through the other outlet of the guide hopper. The worker will replace the full loading box. This design allows the oscillating pellet mill body to replace the loading box without stopping, which avoids the scattering of granular products as much as possible and greatly increases the working efficiency of the oscillating pellet mill body.

[0017] (2) The fixing block is fixed on the outer wall of the guide hopper. When the worker needs to change the position of the guide plate, the output end of the motor will drive a bevel gear to rotate. The bevel gear will drive another bevel gear and the transmission shaft to rotate. The rotation of the transmission shaft will cause the guide plate to swing inside the guide hopper. The guide plate is located at the inlet end of the two discharge ports. When the guide plate tilts to one side, the discharge port on the tilted side of the guide plate will be closed. The granular products will slide into the other discharge port through the surface of the guide plate, which greatly facilitates the worker to change the discharge port and makes it easier for the granular products to fall in. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the overall structure in an embodiment of this application;

[0019] Figure 2 is a schematic diagram of the structure of the guide component in an embodiment of this application;

[0020] Figure 3 is a schematic diagram of the structure of the base in an embodiment of this application;

[0021] Figure 4 is a schematic diagram of the structure of the support component in an embodiment of this application.

[0022] Explanation of reference numerals in the attached drawings: 1. Main body of the oscillating pellet mill; 2. Base; 21. Limiting groove; 22. Limiting block; 3. Support assembly; 31. Spring; 32. Support block; 33. Support column; 34. Sealing ring; 35. Limiting column; 4. Pressure sensor; 5. Feeding box; 6. Guide hopper; 61. Groove; 7. Guide assembly; 71. Fixing block; 72. Motor; 73. Drive shaft; 74. Bevel gear; 75. Guide plate; 76. Data transmitter. Detailed Implementation

[0023] The present application will be further described in detail below with reference to Figures 1-4.

[0024] This application discloses a high-speed granulation swing pellet mill. Referring to Figures 1-4, a high-speed granulation swing pellet mill includes a swing pellet mill body 1, a feeding box 5, a guide hopper 6, and a guide assembly 7. A base 2 is fixedly connected to one side of the swing pellet mill body 1. Two limiting grooves 21 are symmetrically opened inside the base 2. A support assembly 3 and a pressure sensor 4 are respectively arranged inside the two limiting grooves 21. Multiple support assemblies 3 are arranged around the pressure sensor 4. There are two feeding boxes 5, which are respectively located above the two pressure sensors 4. The guide hopper 6 is arranged on the swing pellet mill body 1. The lower part of the guide hopper 6 extends obliquely to both sides above the feeding boxes 5 to facilitate the entry of material particles into the two feeding boxes 5. The guide assembly 7 is arranged inside the guide hopper 6 and is used to guide the granular material falling into the guide hopper 6.

[0025] In this way, when workers need to process powder into granules, they first pour the powder into the interior of the oscillating pellet mill body 1. The oscillating pellet mill body 1 is a piece of equipment used in the pharmaceutical, chemical, and food industries. It is mainly used to convert powdered materials into granular products through oscillation and granulation. The granular products will enter the interior of the guide hopper 6 through the discharge port of the oscillating pellet mill body 1. The bottom of the guide hopper 6 has two outlets. The guide component 7 will close one of the discharge ports of the guide hopper 6, so that the granular products will only fall from one channel of the guide hopper 6. The loading box 5 below the discharge port of the guide hopper 6 will collect the granular products.

[0026] When the weight of the granules inside one of the feeding boxes 5 increases, the feeding box 5 will exert downward pressure on the support component 3, causing the support component 3 to retract downward. When the bottom of the feeding box 5 comes into contact with the pressure sensor 4, the pressure sensor 4 will transmit a signal to the guide component 7. The guide component 7 will then close the other discharge channel of the guide hopper 6, and the granules will enter the interior of the other feeding box 5 through the other outlet of the guide hopper 6. The worker will then replace the full feeding box 5. This design allows for the replacement of the feeding boxes 5 without stopping the oscillating pellet mill body 1, minimizing the scattering of granules and greatly increasing the working efficiency of the oscillating pellet mill body 1.

[0027] The guide assembly 7 includes a fixed block 71, a motor 72, a transmission shaft 73, a bevel gear 74, and a guide plate 75. The fixed block 71 is fixed on the outer wall of one side of the guide hopper 6. One side of the transmission shaft 73 passes through the fixed block 71 and the guide hopper 6 and is rotatably inserted into the guide hopper 6. The motor 72 is fixedly connected above the fixed block 71. The output end of the motor 72 and the surface of the transmission shaft 73 are both fixedly connected to the bevel gear 74. The two bevel gears 74 mesh with each other. The guide plate 75 is fixed on the surface of the transmission shaft 73 and swings inside the guide hopper 6. One side of the guide plate 75 extends upward.

[0028] The fixing block 71 is fixed on the outer wall of the guide hopper 6. When the worker needs to change the position of the guide plate 75, the output end of the motor 72 will drive a bevel gear 74 to rotate. The bevel gear 74 will drive another bevel gear 74 and the transmission shaft 73 to rotate. The rotation of the transmission shaft 73 will cause the guide plate 75 to swing inside the guide hopper 6. The guide plate 75 is located at the inlet end of the two discharge ports. When the guide plate 75 tilts to one side, the discharge port on the tilted side of the guide plate 75 will be closed. The granular products will slide into the other discharge port through the surface of the guide plate 75, which greatly facilitates the worker to change the discharge port and makes it easier for the granular products to fall in.

[0029] Preferably, the inner walls of the two sides of the guide hopper 6 are symmetrically provided with grooves 61. The two grooves 61 cooperate with the extension of the guide plate 75. The shape of the guide plate 75 matches the internal shape of the groove 61. When the top of the guide plate 75 is tilted, the top of the guide plate 75 will enter the interior of the groove 61, increasing the fit between the guide plate 75 and the guide hopper 6, so that the material can smoothly slide down the surface of the guide plate 75.

[0030] Specifically, each of the multiple support components 3 includes a spring 31, a support block 32, a support column 33, and a sealing ring 34 located inside the limiting groove 21. The spring 31 is fixedly connected to the inner wall of the base 2. The upper part of the spring 31 is supported by the support block 32 to support the loading box 5. The support column 33 is sleeved on the surface of the spring 31. The upper and lower sides of the sealing ring 34 are fixedly connected to the support block 32 and the support column 33, respectively.

[0031] When the filling box 5 is empty, the four springs 31 support the support block 32 at the bottom of the filling box 5. The top of the support block 32 fits against the bottom of the filling box 5, so that the filling box 5 is above the pressure sensor 4, and there is a gap between the pressure sensor 4 and the filling box 5. When the filling box 5 starts to be filled, the downward pressure of the filling box 5 is greater than the supporting force of the four springs 31, and the filling box 5 will slowly descend. When the filling box 5 contacts the pressure sensor 4, the pressure sensor 4 will transmit a signal outward. This eliminates the need for workers to constantly monitor the filling box 5, reducing the workload of workers. The sealing ring 34 is used to seal the inside of the support block 32 and the support column 33, reducing the contact between air and the springs 31 and increasing the service life of the springs 31.

[0032] More specifically, the support component 3 also includes a limiting post 35, which is located inside the support post 33. The outer wall of the support block 32 slides against the inner wall of the limiting post 35 to increase the stability of the support block 32 during the lifting process.

[0033] The outer wall of the limiting post 35 is in contact with the inner wall of the support post 33. When the support block 32 slides inside the support post 33, the limiting post 35 will limit the support block 32, increasing the stability of the support block 32 during the lifting and lowering process.

[0034] In further implementation, a data transmitter 76 is fixedly connected to the top of the motor 72. The data transmitter 76 is electrically connected to the pressure sensor 4 below. A controller is installed inside the data transmitter 76. The motor 72 is remotely controlled through the data transmitter 76. The electrical connection between the data transmitter 76 and the pressure sensor 4 can increase the accuracy of the time for workers to replace the material box 5.

[0035] The implementation principle of a high-speed granulation swing pellet mill according to this application embodiment is as follows: When a worker needs to process powder into pellets, the worker first pours the powder into the interior of the swing pellet mill body 1. The swing pellet mill body 1 is a device used in the pharmaceutical, chemical, and food industries, mainly used to convert powdered materials into granular products through swinging and granulation. The granular products enter the interior of the guide hopper 6 through the discharge port of the swing pellet mill body 1. The guide hopper 6 has two outlets at the bottom. The guide component 7 closes one of the discharge ports of the guide hopper 6, so that the granular products only fall from one channel of the guide hopper 6. The loading box 5 below the discharge port of the guide hopper 6 collects the granular products. When one of the discharge ports is closed, the granular products fall into the guide hopper 6. When the weight of the granules inside the feeding box 5 increases, the feeding box 5 will exert downward pressure on the support component 3, causing the support component 3 to retract downward. When the bottom of the feeding box 5 comes into contact with the pressure sensor 4, the pressure sensor 4 will transmit a signal to the guide component 7. The guide component 7 will then close the other discharge channel of the guide hopper 6, and the granules will enter the interior of another feeding box 5 through the other outlet of the guide hopper 6. The worker will then replace the full feeding box 5. This design allows for the replacement of the feeding boxes 5 without stopping the oscillating pellet mill body 1, minimizing the scattering of granules and greatly increasing the working efficiency of the oscillating pellet mill body 1.

[0036] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0037] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A high-speed granulation swing pellet mill, characterized in that, include: The oscillating pellet mill body (1) has a base (2) fixedly connected to one side. The base (2) has two symmetrically arranged limiting grooves (21). The two limiting grooves (21) are respectively provided with a support component (3) and a pressure sensor (4). The support component (3) is arranged around the pressure sensor (4) in multiple positions. There are two loading boxes (5), which are located above the two pressure sensors (4). There are two guide hoppers (6), which are arranged on the oscillating pellet mill body (1). The bottom of the guide hopper (6) extends obliquely to both sides above the loading boxes (5) to facilitate the entry of material particles into the two loading boxes (5). There is a guide component (7), which is arranged inside the guide hopper (6) to guide the falling granular material inside the guide hopper (6).

2. The high-speed granulation swing pellet mill according to claim 1, characterized in that: The guide assembly (7) includes a fixed block (71), a motor (72), a transmission shaft (73), a bevel gear (74), and a guide plate (75). The fixed block (71) is fixed on the outer wall of one side of the guide hopper (6). One side of the transmission shaft (73) passes through the fixed block (71) and the guide hopper (6) and is rotatably inserted into the guide hopper (6). The motor (72) is fixedly connected above the fixed block (71). The output end of the motor (72) and the surface of the transmission shaft (73) are both fixedly connected to the bevel gear (74). The two bevel gears (74) mesh with each other. The guide plate (75) is fixed to the surface of the transmission shaft (73) and swings inside the guide hopper (6). One side of the guide plate (75) extends upward.

3. The high-speed granulation swing pellet mill according to claim 2, characterized in that: The inner walls of the two sides of the feed hopper (6) are symmetrically provided with grooves (61), and the two grooves (61) cooperate with the extension of the guide plate (75).

4. The high-speed granulation swing pellet mill according to claim 2, characterized in that: Each of the multiple support components (3) includes a spring (31), a support block (32), a support column (33), and a sealing ring (34) located inside the limiting groove (21). The spring (31) is fixedly connected to the inner wall of the base (2). The upper part of the spring (31) is supported by the support block (32) for the loading box (5). The support column (33) is sleeved on the surface of the spring (31). The upper and lower sides of the sealing ring (34) are fixedly connected to the support block (32) and the support column (33) respectively.

5. A high-speed granulation swing pellet mill according to claim 4, characterized in that: The support component (3) also includes a limiting post (35), which is located inside the support post (33). The outer wall of the support block (32) slides against the inner wall of the limiting post (35) to increase the stability of the support block (32) during the lifting process.

6. The high-speed granulation swing pellet mill according to claim 4, characterized in that: A data transmitter (76) is fixedly connected above the motor (72), and the data transmitter (76) is electrically connected to the pressure sensor (4) below.

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