Electroplating sludge material screening machine
By designing an electroplating sludge material screening machine, which utilizes a motor-driven screening barrel and screening hopper, efficient and automatic screening of electroplating sludge is achieved, solving the problem of labor-intensive manual screening and improving the treatment efficiency of electroplating sludge.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHIZHOU LANAN NEW MATERIAL CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-01
AI Technical Summary
In the existing technology, the screening operation of electroplating sludge relies on manual throwing, which consumes a lot of manpower and makes it difficult to quickly complete the screening of large quantities of electroplating sludge.
An electroplating sludge material screening machine was designed, including a screening barrel, a rotating plate, a motor-driven gear system, and a screening hopper. The screening barrel is driven by a motor to rotate, realizing automatic screening. The screening hopper is equipped with screening holes. During the rotation process, the lumpy sludge is screened into small pieces and large pieces for separate processing.
It improves the screening efficiency of electroplating sludge, reduces manual labor intensity, and achieves efficient automatic screening, making it suitable for electroplating sludge treatment workshops.
Smart Images

Figure CN224181266U_ABST
Abstract
Description
A screening machine for electroplating sludge materials Technical Field
[0001] This utility model belongs to the field of electroplating sludge technology, and in particular relates to an electroplating sludge material screening machine. Background Technology
[0002] Electroplating sludge is a sediment produced during the treatment of electroplating wastewater. It is mainly composed of heavy metal hydroxides such as copper, chromium, and nickel. It has a complex composition and contains high concentrations of heavy metals. It is characterized by high water content and easy migration of heavy metals. If not treated properly, it can cause serious harm to the environment and human health. Its main components include heavy metal compounds, gypsum, water-soluble salts, and impurities. The water content of newly generated sludge can reach 75%-80%. The main treatment methods for electroplating sludge include solidification and stabilization, biological treatment, thermal treatment, and resource utilization. Before treating electroplating sludge, it needs to be screened to separate the components that meet the dissolution size from a large amount of electroplating sludge. The other larger-sized electroplating sludge is then crushed again.
[0003] Currently, electroplating sludge treatment plants typically use simple screens for screening electroplating sludge. This requires manual labor, such as shovels, to throw piles of sludge onto the screen. This method consumes a lot of manual labor, and it is difficult to screen large quantities of sludge in a short time. Therefore, it is necessary to provide an electroplating sludge material screening machine to solve the above problems. Summary of the Invention
[0004] The technical content of this utility model is to provide an electroplating sludge material screening machine.
[0005] To solve the above problems, this utility model provides an electroplating sludge material screening machine, including a screening barrel, a rotating plate installed at the bottom of the screening barrel, the rotating plate being set in a rotating groove opened at the top of the bottom plate, two sets of support plates symmetrically installed at the top of the bottom plate, a top plate installed at the top of the support plates, a rotating ring installed at the upper outer side of the screening barrel, the rotating ring being set in a rotating groove opened at the inner side of the top plate, a motor installed at the top of the top plate, a drive gear connected to the bottom of the motor, a gear ring installed on the outer side of the screening barrel, a barrel cover installed at the top of the screening barrel through a fixing ring, a screening hopper installed inside the screening barrel, a slot opened at the upper outer side of the screening hopper, in which a limit block is set, a sealing plate installed at the lower front of the screening barrel, and a fixing block installed on the left side of the sealing plate.
[0006] As a further solution of this utility model, the diameter of the rotating plate installed at the bottom of the screening barrel is larger than the outer diameter of the screening barrel, and the rotating groove opened at the top of the bottom plate is set as an inverted T-shaped structure. The inner diameter of the upper half of the rotating groove is equal to the outer diameter of the screening barrel, and the inner diameter of the lower half of the rotating groove is equal to the diameter of the rotating plate. The bottom of the screening barrel and the rotating plate are set in the rotating groove, and the screening barrel and the bottom plate form a rotating connection.
[0007] As a further solution of this utility model, fixing holes are provided at the four corners of the base plate, and a through groove adapted to the screening barrel is provided on the top plate, in which the screening barrel is disposed. A rotating groove adapted to the rotating ring is provided on the inner side of the through groove on the top plate, in which the rotating ring is disposed. The thickness of the rotating ring is less than the thickness of the top plate. The rotating ring and the rotating groove are rotatably connected. The screening barrel and the top plate are rotatably connected. The screening barrel can rotate on the top of the base plate and the inner side of the top plate.
[0008] As a further solution of this utility model, the bottom shaft of the motor passes through a through hole opened on the left side of the top plate and is fixedly connected to a drive gear installed at the bottom of the top plate. The drive gear meshes with a gear ring, and the motor can drive the gear to rotate.
[0009] As a further solution of this utility model, a set of fixing rings is installed on the top outer side of the screening barrel and the bottom outer side of the barrel cover. The two sets of fixing rings are fixedly connected by eight sets of fixing bolts. Two sets of handles are symmetrically installed on the top of the barrel cover so as to remove the barrel cover from the top of the screening barrel.
[0010] As a further solution of this utility model, four sets of slots are symmetrically opened on the upper outer side of the screening hopper. The top of the slots is set as an open structure and the slots do not penetrate the top of the screening hopper. The limiting block is fixedly installed on the top inner side of the screening barrel. The top of the limiting block is lower than the top of the screening barrel. The limiting block and the slots are compatible. The screening hopper is installed in the upper inner space of the screening barrel. The top of the screening hopper is flush with the top of the screening barrel. The bottom of the screening hopper is located in the middle of the inner side of the screening barrel. Multiple sets of screening holes are evenly opened on the outer side and bottom of the screening hopper. The sieving hopper can be used to screen blocky electroplating sludge.
[0011] As a further solution of this utility model, the lower front end of the screening barrel is configured as an open structure, the size of which is adapted to the size of the sealing plate. The top and bottom right sides of the sealing plate are provided with rotating shafts, which are installed in the rotating grooves opened on the top and bottom right sides of the bottom opening of the screening barrel. The sealing plate and the screening barrel are rotatably connected. The fixing block installed on the left side of the sealing plate is set in the fixing groove opened on the left side of the lower front opening of the screening barrel. The depth of the fixing groove is less than the thickness of the screening barrel. The fixing block is fixedly installed in the fixing groove by fixing bolts. A handle is installed on the outside of the sealing plate to pull the sealing plate to rotate.
[0012] Compared with related technologies, the electroplating sludge material screening machine provided by this utility model has the following beneficial effects:
[0013] 1. This utility model features a rotating plate installed at the bottom of a screening barrel, positioned within a groove on the bottom plate. A rotating ring is installed on the top outer side of the screening barrel, positioned within a groove on the inner side of the top plate. This allows the screening barrel to rotate within the top and bottom plates. A motor drives the screening barrel to rotate. Inside the screening barrel is a screening hopper with screening holes on its outer side and bottom. When blocky electroplating sludge is fed into the screening hopper, the rotation of the screening barrel causes the screening hopper to rotate as well. This allows small pieces of electroplating sludge to pass through the screening holes and fall into the bottom space inside the screening barrel, while larger pieces remain inside the screening hopper for subsequent crushing. This achieves the screening of electroplating sludge, making this device more efficient than manual processing.
[0014] 2. This utility model features four sets of limiting blocks installed inside the top of the screening bucket, and four sets of slots symmetrically opened on the upper outer side of the screening bucket. The top of the slots is an open structure, and the slots do not penetrate the top of the screening bucket. When installing the screening bucket into the screening bucket, aligning the four sets of slots with the four sets of limiting blocks allows the limiting blocks to enter the slots, making the installation process of the screening bucket very simple. The four sets of limiting blocks can be used to install the screening bucket into the upper inner space of the screening bucket, with the top of the screening bucket flush with the top of the screening bucket. The bucket lid and the limiting blocks can simultaneously limit the vertical movement of the screening bucket, preventing the screening bucket from shaking vertically when the screening bucket rotates. Attached Figure Description
[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 is a frontal three-dimensional structural schematic diagram of an electroplating sludge material screening machine of this utility model;
[0017] Figure 2 is a bottom-view three-dimensional structural diagram of an electroplating sludge material screening machine of this utility model;
[0018] Figure 3 is a side-view three-dimensional structural schematic diagram of an electroplating sludge material screening machine of this utility model;
[0019] Figure 4 is a top-view three-dimensional structural diagram of an electroplating sludge material screening machine of this utility model;
[0020] Figure 5 is a cross-sectional three-dimensional structural diagram of an electroplating sludge material screening machine of this utility model;
[0021] Figure 6 is a schematic diagram of the top structure of the screening barrel of an electroplating sludge material screening machine according to the present invention.
[0022] Figure 7 is a schematic diagram of the bottom view of the screening bucket structure of an electroplating sludge material screening machine of this utility model;
[0023] Figure 8 is a schematic cross-sectional view of the top plate of the electroplating sludge material screening machine of this utility model.
[0024] In the diagram: 1. Screening bucket; 2. Rotating plate; 3. Bottom plate; 4. Support plate; 5. Top plate; 6. Rotating ring; 7. Motor; 8. Drive gear; 9. Gear ring; 10. Fixing ring; 11. Bucket cover; 12. Screening hopper; 13. Limiting block; 14. Sealing plate; 15. Fixing block. Detailed Implementation
[0025] Please refer to Figures 1-8. A screening machine for electroplating sludge includes a screening barrel 1, a rotating plate 2 installed at the bottom of the screening barrel 1, the rotating plate 2 being positioned in a rotating groove opened at the top of a base plate 3, two sets of support plates 4 symmetrically installed at the top of the base plate 3, a top plate 5 installed at the top of the support plates 4, a rotating ring 6 installed at the upper outer side of the screening barrel 1, the rotating ring 6 being positioned in a rotating groove opened at the inner side of the top plate 5, a motor 7 installed at the top of the top plate 5, a drive gear 8 connected to the bottom of the motor 7, a gear ring 9 installed on the outer side of the screening barrel 1, a barrel cover 11 installed at the top of the screening barrel 1 via a fixing ring 10, a screening hopper 12 installed inside the screening barrel 1, a slot opened at the upper outer side of the screening hopper 12, in which a limit block 13 is provided, a sealing plate 14 installed at the lower front of the screening barrel 1, and a fixing block 15 installed on the left side of the sealing plate 14.
[0026] Preferably, the diameter of the rotating plate 2 installed at the bottom of the screening barrel 1 is larger than the outer diameter of the screening barrel 1, and the rotating groove opened at the top of the bottom plate 3 is set as an inverted T-shaped structure. The inner diameter of the upper half of the rotating groove is equal to the outer diameter of the screening barrel 1, and the inner diameter of the lower half of the rotating groove is equal to the diameter of the rotating plate 2. The bottom of the screening barrel 1 and the rotating plate 2 are set in the rotating groove, so that the screening barrel 1 and the bottom plate 3 form a rotating connection.
[0027] Preferably, the base plate 3 has fixing holes at all four corners, in which fixing bolts can be installed, so that the base plate 3 can be fixedly installed on the ground of the electroplating sludge treatment workshop, thereby realizing the fixed installation of the whole device in the electroplating sludge treatment workshop, making the device more stable during operation. The top plate 5 has a through groove adapted to the screening barrel 1, in which the screening barrel 1 is placed. The inner side of the through groove on the top plate 5 has a rotating groove adapted to the rotating ring 6, in which the rotating ring 6 is placed. The thickness of the rotating ring 6 is less than the thickness of the top plate 5, so that the rotating ring 6 and the rotating groove are rotatably connected, thereby making the screening barrel 1 and the top plate 5 rotatably connected. The screening barrel 1 can rotate on the top of the base plate 3 and the inner side of the top plate 5. The base plate 3, the two sets of support plates 4 and the top plate 5 can provide support for the screening barrel 1, so that it will not shake when rotating.
[0028] Preferably, the bottom shaft of the motor 7 passes through the through hole on the left side of the top plate 5 and is fixedly connected to the drive gear 8 installed at the bottom of the top plate 5. The drive gear 8 meshes with the gear ring 9. The motor 7 can drive the gear 8 to rotate, thereby causing the gear ring 9 to drive the screening barrel 1 to rotate.
[0029] Preferably, a set of fixing rings 10 are installed on the top outer side of the screening barrel 1 and the bottom outer side of the barrel cover 11. The two sets of fixing rings 10 are fixedly connected by eight sets of fixing bolts, thereby fixing the barrel cover 11 on the top of the screening barrel 1 and closing the screening barrel 1. Two sets of handles are symmetrically installed on the top of the barrel cover 11 so as to remove the barrel cover 11 from the top of the screening barrel 1.
[0030] Preferably, four sets of slots are symmetrically provided on the upper outer side of the screening hopper 12. The top of the slots is an open structure and does not penetrate the top of the screening hopper 12. The limiting block 13 is fixedly installed on the top inner side of the screening barrel 1. The top of the limiting block 13 is lower than the top of the screening barrel 1. The limiting block 13 and the slots are compatible. When the screening hopper 12 is installed into the screening barrel 1, the four sets of slots are aligned with the four sets of limiting blocks 13, so that the limiting blocks 13 can enter the slots. Thus, the screening hopper 12 is installed in the upper inner space of the screening barrel 1 by the four sets of limiting blocks 13. The top of the screening hopper 12 is flush with the top of the screening barrel 1. Then, the barrel cover 11 and the limiting blocks 13 can simultaneously limit the vertical movement of the screening hopper 12, so that the screening hopper 12 can be positioned in the upper inner space of the screening barrel 1. There will be no up-and-down shaking during operation. The bottom of the screening hopper 12 is located in the middle of the inner side of the screening barrel 1. Multiple screening holes are evenly opened on the outer side and bottom of the screening hopper 12. When screening block electroplating sludge, the electroplating sludge is put into the interior of the screening barrel 1. At this time, the electroplating sludge is inside the screening hopper 12. Then, the barrel cover 11 is installed on the top of the screening barrel 1 and the screening barrel 1 is driven to rotate by the motor 7. The electroplating sludge can be screened through the screening hopper 12, so that small pieces of electroplating sludge fall through the screening holes into the bottom space inside the screening barrel 1. Large pieces of electroplating sludge remain inside the screening hopper 12 for subsequent crushing. The interior of the screening barrel 1 is designed as a large space structure, which can accommodate a large amount of block electroplating sludge.
[0031] Preferably, the lower front end of the screening barrel 1 is configured as an open structure, the size of which is adapted to the size of the sealing plate 14. The top and bottom right sides of the sealing plate 14 are provided with rotating shafts, which are installed in the rotating grooves opened on the top and bottom right sides of the bottom opening of the screening barrel 1, thereby making the sealing plate 14 and the screening barrel 1 rotatably connected. The fixing block 15 installed on the left side of the sealing plate 14 is set in the fixing groove opened on the left side of the opening at the lower front end of the screening barrel 1. The depth of the fixing groove is less than the thickness of the screening barrel 1. The fixing block 15 is fixedly installed in the fixing groove by fixing bolts, thereby fixing the sealing plate 14 at the bottom opening of the screening barrel 1. The bottom opening of the screening barrel 1 can be closed by the sealing plate 14. A handle is installed on the outside of the sealing plate 14 so as to pull the sealing plate 14 to rotate, thereby opening the bottom opening of the screening barrel 1, so as to transfer the blocky electroplating sludge screened out inside the screening barrel 1 for subsequent processing.
[0032] The standard parts used in this embodiment can be purchased directly from the market, and can also be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.
Claims
1. A screening machine for electroplating sludge, comprising a screening drum (1), wherein a rotating plate (2) is installed at the bottom of the screening drum (1), characterized in that: The rotating plate (2) is set in a rotating groove opened at the top of the bottom plate (3). Two sets of support plates (4) are symmetrically installed at the top of the bottom plate (3). A top plate (5) is installed on the top of the support plates (4). A rotating ring (6) is installed at the upper outer side of the screening barrel (1). The rotating ring (6) is set in a rotating groove opened on the inner side of the top plate (5). A motor (7) is installed on the top of the top plate (5). A drive gear (8) is connected to the bottom of the motor (7). The screening barrel (1) is equipped with a gear ring (9) on its outer side. The top of the screening barrel (1) is equipped with a barrel cover (11) through a fixing ring (10). The screening barrel (1) is equipped with a screening hopper (12) inside. The upper outer side of the screening hopper (12) is provided with a slot, in which a limit block (13) is provided. The lower front side of the screening barrel (1) is equipped with a sealing plate (14). The left side of the sealing plate (14) is equipped with a fixing block (15).
2. The electroplating sludge material screening machine according to claim 1, characterized in that: The diameter of the rotating plate (2) installed at the bottom of the screening barrel (1) is greater than the outer diameter of the screening barrel (1). The rotating groove opened at the top of the bottom plate (3) is set as an inverted T-shaped structure. The inner diameter of the upper half of the rotating groove is equal to the outer side of the screening barrel (1), and the inner diameter of the lower half of the rotating groove is equal to the diameter of the rotating plate (2). The bottom of the screening barrel (1) and the rotating plate (2) are set in the rotating groove. The screening barrel (1) and the bottom plate (3) form a rotating connection.
3. The electroplating sludge material screening machine according to claim 1, characterized in that: Fixing holes are provided at the four corners of the bottom plate (3). A through groove adapted to the screening barrel (1) is provided on the top plate (5). The screening barrel (1) is placed therein. A rotating groove adapted to the rotating ring (6) is provided on the inner side of the through groove on the top plate (5). The rotating ring (6) is placed therein. The thickness of the rotating ring (6) is less than the thickness of the top plate (5). The rotating ring (6) and the rotating groove are rotatably connected. The screening barrel (1) and the top plate (5) are rotatably connected.
4. The electroplating sludge material screening machine according to claim 1, characterized in that: The bottom shaft of the motor (7) passes through the through hole on the left side of the top plate (5) and is fixedly connected to the drive gear (8) installed at the bottom of the top plate (5). The drive gear (8) meshes with the gear ring (9).
5. The electroplating sludge material screening machine according to claim 1, characterized in that: A set of fixing rings (10) is installed on the top outer side of the screening barrel (1) and the bottom outer side of the barrel cover (11). The two sets of fixing rings (10) are fixedly connected by eight sets of fixing bolts. Two sets of handles are symmetrically installed on the top of the barrel cover (11).
6. The electroplating sludge material screening machine according to claim 1, characterized in that: The upper outer side of the sieving bucket (12) is symmetrically provided with four sets of slots. The top of the slots is set as an open structure and the slots do not penetrate the top of the sieving bucket (12). The limiting block (13) is fixedly installed on the top inner side of the sieving barrel (1). The top of the limiting block (13) is lower than the top of the sieving barrel (1). The limiting block (13) and the slots are compatible. The sieving bucket (12) is installed in the upper inner space of the sieving barrel (1). The top of the sieving bucket (12) is flush with the top of the sieving barrel (1). The bottom of the sieving bucket (12) is located in the middle inner side of the sieving barrel (1). Multiple sets of sieving holes are evenly provided on the outer side and bottom of the sieving bucket (12).
7. The electroplating sludge material screening machine of claim 1, wherein: The lower front end of the screening barrel (1) is set as an open structure, and its size is adapted to the size of the sealing plate (14). The top and bottom right sides of the sealing plate (14) are provided with rotating shafts. The rotating shafts are installed in the rotating grooves opened on the top and bottom right sides of the bottom opening of the screening barrel (1). The sealing plate (14) and the screening barrel (1) are rotatably connected. The fixing block (15) installed on the left side of the sealing plate (14) is set in the fixing groove opened on the left side of the lower front opening of the screening barrel (1). The depth of the fixing groove is less than the thickness of the screening barrel (1). The fixing block (15) is fixedly installed in the fixing groove by fixing bolts. The outer side of the sealing plate (14) is provided with a handle.