Rotating disc type multi-station cleaning equipment
By designing a rotary multi-station cleaning equipment and adopting laser cleaning and self-rotating components, the problems of low cleaning efficiency and high labor intensity of general parts have been solved, achieving efficient automated cleaning and improved stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 宁波航工智能装备有限公司
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-01
AI Technical Summary
Existing technologies for cleaning general parts are inefficient and require high labor intensity for employees; manual cleaning is not efficient enough.
Design a rotary multi-station cleaning device, which adopts a feeding rotation component and a cleaning component. It utilizes a laser cleaning module and a self-rotating component to achieve automated cleaning of workpieces. Combined with a clamping module and a dust collection device, it improves cleaning efficiency and stability.
It significantly improved cleaning efficiency, reduced the labor intensity of employees, improved cleaning quality, and reduced the potential hazards of excess materials.
Smart Images

Figure CN224181585U_ABST
Abstract
Description
A rotary multi-station cleaning equipment Technical Field
[0001] This utility model relates to the field of automation equipment technology, specifically to a rotary multi-station cleaning device. Background Technology
[0002] Space satellites have profoundly changed modern lifestyles, providing widespread convenience for daily life. Communication satellites support real-time global calls, internet connectivity, and broadcast television signal transmission, enabling seamless information delivery; navigation satellites (such as BeiDou and GPS) provide precise positioning for travel, logistics, and food delivery, optimizing route planning; meteorological satellites provide early warnings of typhoons, rainstorms, and other extreme weather events, ensuring safe travel and agricultural production; and remote sensing satellites assist in environmental monitoring, urban planning, and disaster assessment. Furthermore, satellite technology supports financial transactions, precision agriculture, and emergency communications, making society operate more efficiently, intelligently, and safely.
[0003] Among them, the communication components are important assembly parts for aerospace satellites. In the current technology, the communication components need to be cleaned before assembly and use. In the current technology, the communication components are generally cleaned manually, which is not only inefficient, but also greatly increases the labor intensity of employees. Summary of the Invention
[0004] To address the technical problems existing in the background art, this utility model proposes a rotary multi-station cleaning device.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows:
[0006] A rotary multi-station cleaning device includes a feeding and rotating assembly and a cleaning assembly.
[0007] The feeding rotary assembly includes a machine base, a turntable structure mounted on the machine base, and several clamping modules mounted on the turntable structure. The turntable structure includes a drive body and a main turntable connected to the driving body's actuating end. The clamping module includes a rotating body mounted on the main turntable and a fixing unit mounted on the rotating body for clamping and fixing workpieces.
[0008] The cleaning assembly includes a drive unit and a laser cleaning module mounted on the actuating end of the drive unit.
[0009] Preferably, the main turntable is further provided with a self-rotating component, which includes a drive gear rotating inside the main turntable and a driven wheel disposed at the bottom of the rotating body. The drive gear meshes with the driven wheel. With the above improvements, when the drive gear rotates inside the main turntable, the main turntable will synchronously drive multiple driven wheels to rotate together, so that multiple rotating bodies rotate synchronously. Thus, the rotating body can drive the workpiece to rotate during the cleaning process, thereby improving the cleaning effect.
[0010] Preferably, the fixing unit includes a clamping cylinder mounted on the rotating body, a clamping plate mounted on the actuating end of the clamping cylinder, and a fixing seat mounted on the clamping cylinder. The fixing seat has a slot for inserting the workpiece and a placement groove for placing the workpiece. With the above improvements, the workpiece can be placed on the fixing seat manually or by a robot, so that the workpiece is inserted into the slot and partially embedded in the placement groove. The workpiece is then clamped and fixed by the clamping plate, which greatly improves the stability of the workpiece placement.
[0011] Preferably, the fixed base is covered with a fixed cover plate, which abuts against the workpiece. Through the above improvements, the fixed cover plate is placed on the fixed base, the workpiece is placed on the fixed cover plate, and the fixed cover plate abuts against the workpiece, thereby further improving the stability of the workpiece installation and placement.
[0012] Preferably, the machine base is provided with a dust collection bracket, and the dust collection bracket is provided with a dust collection head. The dust collection head is positioned above the clamping module and opposite to it. Through the above improvements, the dust collection head can be used to remove dust and impurities generated during the laser cleaning process, so as to ensure the cleanliness of the cleaning process and avoid affecting the working environment.
[0013] Preferably, the outer periphery of the main turntable is provided with an oil injection hole. With the above improvement, the oil injection hole can be used to inject oil into the meshing part of the drive gear and the driven gear, so as to improve the smoothness of the rotating body during the rotation process.
[0014] Preferably, the machine base is provided with a horizontal adjustment plate, the horizontal adjustment plate is provided with a slider module, the driving body is provided on the slider module, and the horizontal adjustment plate is provided with an adjustment screw, which abuts against both sides of the driving body. Through the above improvements, the relative position of the driving body on the slider module can be limited by the adjustment screw, so as to realize the adjustment of the horizontal relative position of the driving body.
[0015] Preferably, the machine tool is equipped with a lifting assembly connected to a horizontal adjustment plate. The lifting assembly includes a guide seat installed in the machine tool, a lifting rod installed on the guide seat, and an adjusting rod that is drivenly connected to the lifting rod. The lifting rod is connected to the bottom of the horizontal adjustment plate, and the driving end of the adjusting rod extends out of the machine tool. The adjusting rod rotates to drive the lifting rod to rise or fall. With the above improvements, the driving end of the adjusting rod can be rotated to make the lifting rod rise or fall.
[0016] Preferably, a drive shaft is inserted into the main turntable, the drive shaft is connected to a drive gear, the drive shaft extends out of the main turntable, and an air supply column is connected to the drive shaft. The air supply column is provided with several air supply nozzles, and an air supply slip ring is rotated on the rotating body. The air inlet end of the air supply slip ring is connected to the air supply nozzles. Through the above improvements, the air supply slip ring can supply air to the clamping cylinder and can rotate on the rotating body, avoiding air pipe entanglement during rotation.
[0017] Preferably, a plurality of feeding plates are stacked on the machine platform, a plurality of feeding slots are formed on the feeding plates, and stacking rods are inserted into the feeding plates. Stacking slots for inserting stacking rods are formed at the bottom of the feeding plates. Through the above improvements, the convenience of feeding is greatly enhanced.
[0018] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0019] The workpiece (part) is placed on the fixed unit by manual labor or a robotic arm. As the main turntable moves the clamping mold assembly to the designated cleaning area, the drive unit drives the laser cleaning module to clean the part on the fixed unit. During the cleaning process, rotating the main body can drive the fixed unit to rotate to ensure the cleaning effect. Compared with manual cleaning, not only is the cleaning efficiency greatly improved, but the labor intensity of employees is also reduced. Furthermore, laser cleaning replaces mechanical scraping, which not only improves work efficiency and quality, but also reduces the risk of foreign matter. Attached Figure Description
[0020] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 is a schematic diagram of the cleaning component of this utility model;
[0022] Figure 3 is a schematic diagram of the structure of the laser cleaning module of this utility model;
[0023] Figure 4 is a schematic diagram of the feeding rotary assembly of this utility model;
[0024] Figure 5 is a structural schematic diagram of the lifting assembly of this utility model;
[0025] Figure 6 is a cross-sectional view of the feeding rotary assembly of this utility model;
[0026] Figure 7 is a schematic diagram of the clamping module of this utility model;
[0027] Figure 8 is an exploded view of the clamping module of this utility model;
[0028] Figure 9 is a schematic diagram of the bottom structure of the feeding plate of this utility model;
[0029] Figure 10 is a schematic diagram of the structure of the top of the feeding plate of this utility model;
[0030] In the diagram: 1. Feeding rotary assembly; 2. Cleaning assembly; 1.1 Machine base; 1.2 Turntable structure; 1.3 Clamping module; 1.4 Drive body; 1.5 Main turntable; 1.6 Rotating body; 1.7 Fixing unit; 1.8 Drive unit; 1.9 Laser cleaning module; 2.1 Rotation assembly; 2.2 Drive gear; 2.3 Driven wheel; 2.4 Clamping cylinder; 2.5 Clamping plate; 2.6 Fixing base; 2.7 Slot; 2.8 Placement slot; 3.1 Fixing cover plate; 3.2 Insertion post; 3.3 3.1 Insertion hole; 3.4 Dust collection bracket; 3.5 Dust collection head; 3.6 Oil injection hole; 4.1 Horizontal adjustment plate; 4.2 Slider module; 4.3 Adjusting screw; 5.1 Lifting assembly; 5.2 Guide seat; 5.3 Lifting rod; 5.4 Adjusting rod; 6.1 Drive shaft; 6.2 Air supply column; 6.3 Air supply nozzle; 6.4 Air supply slip ring; 7.1 Feeding plate; 7.2 Discharge chute; 7.3 Stacking rod; 7.4 Stacking slot; 8.1 Laser cleaning head; 8.2 Rotating bracket; 8.3 Rotating unit; Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] It should be understood that although the terms upper, middle, lower, top, one end, etc., appear in this document to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish the elements from each other for ease of understanding, and are not used to define any directional or sequential restrictions.
[0033] As shown in Figures 1-10, a rotary multi-station cleaning device includes a feeding rotation component 1 and a cleaning component 2.
[0034] Specifically, the loading rotation assembly 1 includes a machine base 1.1, a turntable structure 1.2 mounted on the machine base 1.1, and a plurality of clamping modules 1.3 mounted on the turntable structure 1.2. The turntable structure 1.2 includes a drive body 1.4 and a main turntable 1.5 connected to the moving end of the drive body 1.4. The clamping modules 1.3 include a rotating body 1.6 mounted on the main turntable and a fixing unit 1.7 mounted on the rotating body 1.6 for clamping and fixing the workpiece. The cleaning assembly 2 includes a drive unit 1.8 and a laser cleaning module 1.9 mounted on the moving end of the drive unit 1.8.
[0035] During the cleaning process, the workpiece (through part) is first placed on the fixed unit 1.7 by manual labor or a robotic arm. As the main turntable moves the clamping module 1.3 to the designated cleaning area, the drive unit 1.8 drives the laser cleaning module 1.9 to clean the through part on the fixed unit 1.7. During the cleaning process, rotating the main body 1.6 can drive the fixed unit 1.7 to rotate to ensure the cleaning effect. Compared with manual cleaning, not only is the cleaning efficiency greatly improved, but the labor intensity of employees is also reduced. Furthermore, laser cleaning replaces mechanical scraping, which not only improves work efficiency and quality, but also reduces the risk of foreign matter.
[0036] As shown in Figures 4 to 8, as a further explanation of the embodiment of clamping module 1.3, a self-rotating component 2.1 is also provided in the main turntable 1.5. The self-rotating component 2.1 includes a drive gear 2.2 rotated in the main turntable and a driven wheel 2.3 provided at the bottom of the rotating body 1.6, and the drive gear 2.2 meshes with the driven wheel 2.3.
[0037] When the drive gear 2.2 rotates in the main turntable, the main turntable 1.5 will synchronously drive multiple driven wheels 2.3 to rotate together, causing multiple rotating bodies 1.6 to rotate synchronously. Thus, the rotating body 1.6 can drive the workpiece to rotate during the cleaning process, thereby improving the cleaning effect.
[0038] Specifically, the fixing unit 1.7 includes a clamping cylinder 2.4 mounted on the rotating body 1.6, a clamping piece 2.5 mounted on the actuating end of the clamping cylinder 2.4, and a fixing seat 2.6 mounted on the clamping cylinder 2.4. The fixing seat 2.6 has a slot 2.7 for inserting the workpiece and a placement groove 2.8 for placing the workpiece. The workpiece is placed on the fixing seat 2.6 by manual labor or a robotic arm, so that the workpiece is inserted into the slot 2.7 and partially embedded in the placement groove 2.8. The workpiece is then clamped and fixed by the clamping piece 2.5, which greatly improves the stability of the workpiece placement.
[0039] The through component includes multiple pipes. The pipes at the bottom of the through component are inserted into the slot 2.7, while the pipes on the outer periphery of the through component are placed into the placement groove 2.8, thereby greatly improving the stability of the through component placement.
[0040] As shown in Figures 7 and 8, preferably, a fixing cover plate 3.1 is placed on the fixing base 2.6. The fixing cover plate 3.1 abuts against the workpiece. The fixing cover plate 3.1 is placed on the fixing base, and the workpiece passes through the fixing cover plate 3.1. The fixing cover plate 3.1 abuts against the workpiece, thereby further improving the stability of the workpiece installation.
[0041] The fixed cover plate 3.1 has a fixed post, and the fixed seat 2.6 has a fixed hole for inserting the fixed post. The fixed post and the fixed hole are used to cooperate to ensure the ease of installation of the fixed cover plate 3.1.
[0042] As shown in Figure 4, in some other embodiments, a dust collection bracket 3.4 is provided on the machine base 1.1, and a dust collection head 3.5 is provided on the dust collection bracket 3.4. The dust collection head 3.5 is located above the clamping module 1.3 and is positioned opposite to it. The dust collection head 3.5 can be used to remove dust and impurities generated during the laser cleaning process to ensure cleanliness during the cleaning process and prevent any impact on the working environment.
[0043] As shown in Figures 4 to 6, as a further explanation of the implementation of the main turntable 1.5, the drive body 1.4 and the main turntable 1.5 are actually a divider structure for conveying gaps.
[0044] Specifically, a horizontal adjustment plate 4.1 is provided on the machine base 1.1, a slider module 4.2 is provided on the horizontal adjustment plate 4.1, and the drive body 1.4 is provided on the slider module 4.2. An adjustment screw 4.3 is provided on the horizontal adjustment plate 4.1, and the adjustment screw 4.3 abuts against both sides of the drive body 1.4. The adjustment screw 4.3 can be used to limit the relative position of the drive body 1.4 on the slider module 4.2, so as to realize the adjustment of the horizontal relative position of the drive body 1.4.
[0045] Furthermore, the machine base 1.1 is equipped with a lifting assembly 5.1 connected to the horizontal adjustment plate 4.1. The lifting assembly 5.1 includes a guide seat 5.2 installed in the machine base 1.1, a lifting rod 5.3 installed on the guide seat 5.2, and an adjusting rod 5.4 that is drivenly connected to the lifting rod 5.3. The lifting rod 5.3 is connected to the bottom of the horizontal adjustment plate 4.1, and the driving end of the adjusting rod 5.4 extends out of the machine base 1.1. The adjusting rod 5.4 rotates to drive the lifting rod 5.3 to rise or fall. The height of the turntable structure 1.2 can be adjusted by rotating the driving end of the adjusting rod 5.4 to raise or lower the lifting rod 5.3.
[0046] In addition, a drive shaft 6.1 is inserted into the main turntable. The drive shaft 6.1 is connected to the drive gear 2.2 and extends out of the main turntable. An air supply column 6.2 is connected to the drive shaft 6.1. Several air supply nozzles 6.3 are provided on the air supply column 6.2. An air supply slip ring 6.4 is rotated on the rotating body 1.6. The air inlet end of the air supply slip ring 6.4 is connected to the air supply nozzles 6.3. The air supply slip ring 6.4 can supply air to the clamping cylinder 2.4 and can rotate on the rotating body 1.6 to avoid air pipe entanglement during rotation.
[0047] As shown in Figure 4, preferably, the top of the air supply column 6.2 is connected to the dust collection bracket 3.4, thereby improving the stability of the air supply column 6.2 during rotation.
[0048] As shown in Figure 4, preferably, the outer periphery of the main turntable 1.5 is provided with an oil injection hole 3.6, which can be used to inject oil into the meshing part of the drive gear 2.2 and the driven gear 2.3, thereby improving the smoothness of the rotating body 1.6 during rotation.
[0049] As shown in Figures 9 and 10, preferably, a number of feeding plates 7.1 are stacked on the machine base 1.1, a number of feeding slots 7.2 are formed on the feeding plates 7.1, and stacking rods 7.3 are inserted into the feeding plates 7.1. The bottom of the feeding plates 7.1 has stacking slots 7.4 for the stacking rods 7.3 to be inserted, so as to realize the stacking of multiple feeding plates 7.1 and improve the convenience of feeding and unloading.
[0050] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A rotary multi-station cleaning device, characterized in that, The assembly includes a loading rotary assembly (1) and a cleaning assembly (2); the loading rotary assembly (1) includes a machine base (1.1), a turntable structure (1.2) disposed on the machine base (1.1), and a plurality of clamping modules (1.3) disposed on the turntable structure (1.2), and the turntable structure (1.2) includes a driving body (1.4) and a main turntable (1.5) connected to the moving end of the driving body (1.4), and the clamping module (1.3) includes a rotating body (1.6) disposed on the main turntable (1.5), and a fixing unit (1.7) disposed on the rotating body (1.6) for clamping and fixing workpieces; the cleaning assembly (2) includes a driving unit (1.8) and a laser cleaning module (1.9) disposed on the moving end of the driving unit (1.8).
2. The rotary multi-station cleaning equipment according to claim 1, characterized in that: The main turntable (1.5) is also provided with a self-rotating component (2.1), which includes a drive gear (2.2) mounted in the main turntable (1.5) and a driven wheel (2.3) mounted at the bottom of the rotating body (1.6), and the drive gear (2.2) meshes with the driven wheel (2.3).
3. The rotary multi-station cleaning equipment according to claim 1, characterized in that: The fixing unit (1.7) includes a clamping cylinder (2.4) disposed on the rotating body (1.6), a clamping piece (2.5) disposed on the actuating end of the clamping cylinder (2.4), and a fixing seat (2.6) disposed on the clamping cylinder (2.4), wherein the fixing seat (2.6) forms a slot (2.7) for inserting the workpiece and a placement groove (2.8) for placing the workpiece.
4. The rotary multi-station cleaning equipment according to claim 3, characterized in that: The fixing seat (2.6) is covered with a fixing cover plate (3.1), which abuts against the workpiece.
5. The rotary multi-station cleaning equipment according to claim 1, characterized in that: The machine base (1.1) is provided with a dust collection bracket (3.4), and the dust collection bracket (3.4) is provided with a dust collection head (3.5). The dust collection head (3.5) is located above the clamping module (1.3) and is positioned opposite to it.
6. The rotary multi-station cleaning equipment according to claim 1, characterized in that: The main turntable (1.5) has an oil injection hole (3.6) formed on its outer periphery.
7. The rotary multi-station cleaning equipment according to claim 1, characterized in that: The machine base (1.1) is provided with a horizontal adjustment plate (4.1), and a slider module (4.2) is provided on the horizontal adjustment plate (4.1). The driving body (1.4) is provided on the slider module (4.2), and an adjustment screw (4.3) is provided on the horizontal adjustment plate (4.1). The adjustment screw (4.3) abuts against both sides of the driving body (1.4).
8. A rotary multi-station cleaning device according to claim 7, characterized in that: The machine base (1.1) is equipped with a lifting assembly (5.1) connected to a horizontal adjustment plate (4.1). The lifting assembly (5.1) includes a guide seat (5.2) disposed in the machine base (1.1), a lifting rod (5.3) disposed on the guide seat (5.2), and an adjusting rod (5.4) that is pulsatorically connected to the lifting rod (5.3). The lifting rod (5.3) is connected to the bottom of the horizontal adjustment plate (4.1), and the driving end of the adjusting rod (5.4) extends out of the machine base (1.1). The adjusting rod (5.4) rotates to drive the lifting rod (5.3) to rise or fall.
9. A rotary multi-station cleaning device according to claim 2, characterized in that: A drive shaft (6.1) is inserted into the main turntable (1.5). The drive shaft (6.1) is connected to the drive gear (2.2). The drive shaft (6.1) extends out of the main turntable (1.5). An air supply column (6.2) is connected to the drive shaft (6.1). Several air supply nozzles (6.3) are provided on the air supply column (6.2). An air supply slip ring (6.4) is rotated on the rotating body (1.6). The air inlet end of the air supply slip ring (6.4) is connected to the air supply nozzle (6.3).
10. A rotary multi-station cleaning device according to claim 1, characterized in that: The machine base (1.1) has a plurality of feeding plates (7.1) stacked on it. The feeding plates (7.1) have a plurality of feeding slots (7.2) formed on them. Stacking rods (7.3) are inserted into the feeding plates (7.1). Stacking slots (7.4) for the stacking rods (7.3) to be inserted are formed at the bottom of the feeding plates (7.1).