Aluminum alloy profile extrusion forming device

Abstract

The utility model discloses an aluminum alloy profile extrusion forming device, and relates to the technical field of extrusion forming devices. A sliding seat is slidably mounted on the top surface of the base, an extrusion rod is mounted on the inner side of the sliding seat and driven by a hydraulic driving part in the sliding seat, a front baffle is mounted on one side of the base, a through extrusion opening is formed in the position, corresponding to the extrusion rod, of the front baffle, a section mold is arranged in the front baffle, and an inlet and an outlet of the section mold correspond to the extrusion opening in position. And a sleeve is installed on the outer side of the front baffle through a supporting piece, the sleeve and the extrusion opening are coaxially arranged, a first air pump is installed at the top of the sleeve, and an output opening of the first air pump communicates with the interior of the sleeve. An aluminum bar is extruded into the section die through the extrusion opening, the aluminum bar is subjected to plastic deformation through the section die, an aluminum alloy section obtained after extrusion forming is extruded out of the section die and enters the sleeve, air flow of the first air pump is beneficial to taking away heat on the surface of the section, the formed section is cooled, the shaping speed of the section is increased, and the production efficiency is improved.

Description

An aluminum alloy profile extrusion forming device Technical Field

[0001] This utility model relates to the field of extrusion molding equipment technology, and in particular to an aluminum alloy profile extrusion molding equipment. Background Technology

[0002] Aluminum alloy profile extrusion is a process that uses high temperature and high pressure to plastically deform aluminum billets through a mold. It features high precision, high efficiency, and high material utilization, and can manufacture complex shapes to meet various design requirements. It is widely used in construction, automotive, aerospace, and electronics industries.

[0003] In the extrusion molding process of aluminum alloy profiles, there are two technical bottlenecks in the current production process: First, the residual aluminum slag in the forming mold is not cleaned before installation, which makes the aluminum ingot easily affected by the residue in the mold during the extrusion process, resulting in surface defects or abnormal extrusion resistance of the profile; Second, the existing cooling system adopts a flat conveyor belt combined with a large space and slow airflow for air cooling. This cooling method makes the heat dissipation efficiency of aluminum alloy profiles low, which not only prolongs the cooling cycle, but may also cause deformation risks in subsequent processing steps due to uneven temperature distribution. Summary of the Invention

[0004] To address the aforementioned technical problems, this utility model provides an aluminum alloy profile extrusion forming device to solve the problem of low cooling efficiency after aluminum alloy profile forming.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows:

[0006] An aluminum alloy profile extrusion forming apparatus includes a base, a slide block slidably mounted on the top surface of the base, an extrusion rod mounted inside the slide block, the extrusion rod being driven by a hydraulic drive component inside the slide block, a front baffle mounted on one side of the base, a through extrusion port on the front baffle corresponding to the position of the extrusion rod, a die set inside the front baffle, the positions of the die inlet and outlet corresponding to the extrusion port, a sleeve mounted on the outer side of the front baffle via a support component, the sleeve being coaxially arranged with the extrusion port, a first air pump mounted on the top of the sleeve, the output port of the first air pump being connected to the interior of the sleeve.

[0007] A conveyor roller is installed in the lower part of the inner cavity of the sleeve.

[0008] A partition is installed on the upper part of the inner cavity of the casing. The partition has several through holes. The partition and the top of the inner cavity of the casing form a cavity. The output port of the first air pump is connected to the cavity.

[0009] A through opening is provided on the front baffle. A movable block is slidably installed at the bottom of the first opening via a linear slide rail. The mold is installed inside the movable block. A fourth opening is provided on the front and rear sides of the movable block corresponding to the inlet and outlet of the mold. A second air pump is installed on both sides of the extrusion port inside the front baffle. An air blowing hole is provided in the inner cavity of the second opening corresponding to the position of the second air pump. The output end of the second air pump is connected to the inner cavity of the first opening through the air blowing hole. A first opening is provided on the outer side of the front baffle corresponding to the position of the output port of the second air pump.

[0010] A third opening is provided at the top of the movable block.

[0011] An insulation seat is installed at the extrusion port on the inside of the front baffle. The aluminum rod is placed on the insulation seat, and the inner circle shape of the insulation seat corresponds to the outer circle shape of the aluminum rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. Place the aluminum rod in the extrusion port inside the front baffle, start the hydraulic drive to move the extrusion rod forward and extrude the aluminum rod into the die. The aluminum rod undergoes plastic deformation through the die, and the extruded aluminum alloy profile is output through the extrusion port outside the front baffle and enters the sleeve. At the same time, start the first air pump. The gas flow of the first air pump helps to remove the heat from the surface of the profile, cools the formed profile, speeds up the shaping speed of the profile, and improves production efficiency.

[0014] 2. The rolling friction between the conveyor roller and the profile is much less than the sliding friction, which can effectively reduce the resistance when the profile moves, help protect the profile surface, and prevent scratches or damage caused by friction.

[0015] 3. The first air pump introduces gas into the cavity, and then distributes it evenly to various parts of the sleeve cavity through the through holes in the partition plate. This ensures that the formed profile is uniformly protected and cooled by the gas, avoiding uneven cooling or inconsistent gas pressure.

[0016] 4. After one extrusion molding is completed, the movable block is moved to the first opening on the outside of the front baffle through the linear slide rail. The second air pump is started. The second air pump blows the mold through the air hole, which can effectively remove the aluminum alloy debris, impurities and other residues in the mold, keep the mold clean, prevent the residue from accumulating in the mold and affecting the quality of the next extrusion molding, and extend the service life of the mold.

[0017] 5. The insulation base insulates the aluminum rod placed on it, maintaining a higher temperature before extrusion. Aluminum alloys exhibit better plasticity and flowability at higher temperatures, facilitating smooth extrusion into the die by the extrusion rod, reducing extrusion pressure, minimizing equipment wear, and improving profile forming quality while reducing defects. Furthermore, the inner circle of the insulation base corresponds to the outer circle of the aluminum rod, providing positioning and ensuring the rod is correctly positioned during extrusion, aligned with the axes of the extrusion rod and die, guaranteeing smooth extrusion and dimensional accuracy of the profile. Attached Figure Description

[0018] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 is a schematic diagram of the cavity and partition structure of this utility model;

[0020] Figure 3 is a schematic diagram of the sleeve and the first air pump structure of this utility model;

[0021] Figure 4 is a schematic diagram of the structure of the second air pump and conveyor roller of this utility model;

[0022] Figure 5 is a schematic diagram of the movable block and the third opening structure of this utility model.

[0023] In the diagram: 1. Slide; 2. Extrusion rod; 3. Base; 4. Insulation seat; 5. Front baffle; 6. Extrusion port; 7. Movable block; 8. First opening; 9. Linear guide rail; 10. Second opening; 11. First air pump; 12. Sleeve; 13. Conveyor roller; 14. Cavity; 15. Partition plate; 16. Through hole; 17. Mold; 18. Aluminum rod; 19. Air blowing hole; 20. Second air pump; 21. Third opening; 22. Fourth opening. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0025] An aluminum alloy profile extrusion forming device includes a base 3, a slide block 1 slidably mounted on the top surface of the base 3, an extrusion rod 2 mounted inside the slide block 1, the extrusion rod 2 being driven by a hydraulic drive component inside the slide block 1, a front baffle 5 mounted on one side of the base 3, an extrusion port 6 being provided on the front baffle 5 corresponding to the position of the extrusion rod 2, a die 17 being provided inside the front baffle 5, the inlet and outlet positions of the die 17 corresponding to the extrusion port 6, a sleeve 12 being mounted on the outer side of the front baffle 5 via a support component, the sleeve 12 being coaxially arranged with the extrusion port 6, a first air pump 11 being mounted on the top of the sleeve 12, the output port of the first air pump 11 being connected to the interior of the sleeve 12.

[0026] A conveyor roller 13 is installed in the lower part of the inner cavity of the sleeve 12.

[0027] A partition 15 is installed on the upper part of the inner cavity of the sleeve 12. The partition 15 has several through holes 16. The partition 15 and the top of the inner cavity of the sleeve 12 form a cavity 14. The output port of the first air pump 11 is connected to the cavity 14.

[0028] A through opening 8 is provided on the front baffle 5. A movable block 7 is slidably mounted on the bottom of the first opening 8 via a linear slide rail 9. The mold 17 is installed inside the movable block 7. A fourth opening 22 is provided on the front and rear sides of the movable block 7 corresponding to the inlet and outlet of the mold 17. A second air pump 20 is installed on both sides of the extrusion port 6 inside the front baffle 5. An air blowing hole 19 is provided in the inner cavity of the second opening 10 corresponding to the position of the second air pump 20. The output end of the second air pump 20 is connected to the inner cavity of the first opening 8 through the air blowing hole 19. A first opening 8 is provided on the outer side of the front baffle 5 corresponding to the position of the output port of the second air pump 20. After extrusion is completed, the movable seat 7 is moved to any of the first openings 8 via the linear slide rail 9, and the second air pump 20 is started to blow the mold 17 inside the movable seat 7. The residue is discharged through the first opening 8.

[0029] The top of the movable block 7 has a third opening 21.

[0030] A heat preservation seat 4 is installed at the extrusion port 6 on the inner side of the front baffle 5. The aluminum rod 18 is placed on the heat preservation seat 4, and the inner circle shape of the heat preservation seat 4 corresponds to the outer circle shape of the aluminum rod 18.

[0031] When using:

[0032] Place the aluminum rod 18 on the heat-insulating seat 4 at the extrusion port 6 inside the front baffle 5, start the hydraulic drive, drive the slide 1 to slide on the base 3, drive the extrusion rod 2 to move forward, and squeeze the aluminum rod 18 into the die 17 through the extrusion port 6. The aluminum rod 18 is plastically deformed by the die 17, and the extruded aluminum alloy profile is squeezed out from the die 17 and enters the sleeve 12.

[0033] After the aluminum alloy profile enters the sleeve 12, the first air pump 11 is started. The gas enters the cavity 14 at the top of the sleeve 12 and is then blown evenly onto the aluminum alloy profile through the through hole 16 on the partition plate 15 to cool it. At the same time, the conveyor roller 13 rotates, driving the aluminum alloy profile forward to complete the cooling and conveying process.

[0034] After one extrusion molding is completed, the movable block 7 is moved to the first opening 8 on the outside of the front baffle 5 via the linear slide rail 9. The second air pump 20 is then activated, and the air output by the second air pump 20 enters the inner cavity of the first opening 8 through the air blowing hole 19 to clean the mold 17. Residual aluminum slag and other impurities in the mold 17 are discharged through the first opening 8, ensuring that the mold 17 is clean and ready for the next extrusion operation. The third opening 21 on the top of the movable block 7 facilitates the installation and disassembly of the mold 17, improving work efficiency.

[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An apparatus for extrusion of an aluminium alloy profile, comprising a base (3), characterised in that: A slide seat (1) is slidably installed on the top surface of the base (3). An extrusion rod (2) is installed inside the slide seat (1). The extrusion rod (2) is driven by a hydraulic drive component inside the slide seat (1). A front baffle (5) is installed on one side of the base (3). A through extrusion port (6) is opened on the front baffle (5) corresponding to the position of the extrusion rod (2). A mold (17) is set inside the front baffle (5). The positions of the inlet and outlet of the mold (17) correspond to the extrusion port (6). A sleeve (12) is installed on the outside of the front baffle (5) through a support component. The sleeve (12) is coaxially set with the extrusion port (6). A first air pump (11) is installed on the top of the sleeve (12). The output port of the first air pump (11) is connected to the inside of the sleeve (12).

2. The aluminum alloy profile extrusion forming apparatus according to claim 1, characterized in that: A conveyor roller (13) is installed in the lower part of the inner cavity of the sleeve (12).

3. The aluminum alloy profile extrusion forming apparatus according to claim 2, characterized in that: A partition (15) is installed on the upper part of the inner cavity of the sleeve (12). The partition (15) has several through holes (16). The partition (15) and the top of the inner cavity of the sleeve (12) form a cavity (14). The output port of the first air pump (11) is connected to the cavity (14).

4. An apparatus for extrusion of an aluminium alloy profile according to claim 3, characterised in that: A through first opening (8) is provided on the front baffle (5). A movable block (7) is slidably installed at the bottom of the first opening (8) via a linear guide rail (9). The mold (17) is installed inside the movable block (7). A fourth opening (22) is provided on the front and rear sides of the movable block (7) corresponding to the inlet and outlet of the mold (18). A second air pump (20) is installed on both sides of the extrusion port (6) inside the front baffle (5). An air blowing hole (19) is provided in the inner cavity of the second opening (10) corresponding to the position of the second air pump (20). The output end of the second air pump (20) is connected to the inner cavity of the first opening (8) through the air blowing hole (19). A first opening (8) is provided on the outer side of the front baffle (5) corresponding to the position of the output port of the second air pump (20).

5. An apparatus for extrusion of an aluminium alloy profile according to claim 4, characterised in that: The top of the movable block (7) has a third opening (21).

6. An apparatus for extruding an aluminum alloy profile according to claim 5, characterized in that: A heat preservation seat (4) is installed at the extrusion port (6) on the inner side of the front baffle (5). The aluminum rod (18) is placed on the heat preservation seat (4). The inner circle shape of the heat preservation seat (4) corresponds to the outer circle shape of the aluminum rod (18).

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