Aluminum flux-cored wire machining device capable of achieving multi-welding-wire linear adjustment
By designing a multi-point adjustable component, the problem of low synchronous adjustment efficiency in multi-wire linear adjustment devices is solved, realizing multi-point positioning and size adjustment of the welding wire, and improving adjustment efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU BIANGU WELDING MATERIAL TECH CO LTD
- Filing Date
- 2025-04-02
- Publication Date
- 2026-05-01
AI Technical Summary
Existing multi-wire linear adjustment devices are difficult to achieve synchronous adjustment at multiple points, resulting in low adjustment efficiency.
The system employs a multi-point adjustable component, including a guide post, an electric cylinder, a push shaft, an adjusting sliding sleeve, and a connecting slider. The electric cylinder pushes the push shaft to make the adjusting sliding sleeve slide along the guide post, thereby achieving multi-point positioning and size adjustment of the welding wire.
It improves the stability and efficiency of welding wire adjustment, can adapt to the positioning and size adjustment of welding wires of different sizes, and enhances the stable support and limiting effect of welding wire.
Smart Images

Figure CN224181931U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding wire processing technology, and more specifically, to an aluminum flux-cored welding wire processing device with multi-wire linear adjustment. Background Technology
[0002] The aluminum flux-cored welding wire processing device with multi-wire linear adjustment is primarily used to improve adjustment efficiency. This device replaces traditional guide rollers with guide rollers, thus achieving linear adjustment of multiple welding wires. This design significantly improves adjustment efficiency, allowing for more stable and efficient adjustment of the welding wires during production.
[0003] Among existing published documents, patent publication number CN212101428U discloses a linear adjustment device for processing aluminum flux-cored welding wire. This technology uses positioning tubes near both sides of the insulation box to symmetrically open wire-passing holes. This invention replaces traditional guide rollers with guide rollers, enabling linear adjustment of multiple welding wires and significantly improving adjustment efficiency. A gap is left between the guide rollers and the single-head heating tube to facilitate uniform heat transfer, and the insulation box reduces heat loss. However, this patent has the following drawbacks.
[0004] When aluminum flux-cored welding wire is processed and used, multiple welding wire lines need to be adjusted. However, it is difficult to adjust multiple points simultaneously according to actual usage needs. Each welding wire position needs to be adjusted individually, resulting in low efficiency of multi-wire linear adjustment. Utility Model Content
[0005] To overcome the aforementioned deficiencies of the prior art, this utility model provides the following technical solution: a multi-wire linear adjustment aluminum flux-cored welding wire processing device, comprising a slide frame, two positioning adjustment sleeves fixedly connected to the upper surface of the slide frame, and a multi-point adjustable component provided on the inner wall of the positioning adjustment sleeves; the multi-point adjustable component includes two guide columns fixedly disposed on the inner wall of the positioning adjustment sleeves; a support block is fixedly connected to the upper surface of the slide frame and located between the two positioning adjustment sleeves, and two electric cylinders are fixedly installed at the top of the support block; a push shaft is fixedly installed at the output end of each of the two electric cylinders, and an adjusting sliding sleeve is fixedly connected to one end of each push shaft; both adjusting sliding sleeves are slidably connected to the guide columns, and a connecting slider is fixedly installed on the lower surface of each adjusting sliding sleeve; a guide shaft is fixedly connected to the inner wall of the positioning adjustment sleeves, and both connecting sliders are slidably connected to the guide shaft.
[0006] Preferably, the two positioning adjustment sleeves are symmetrically arranged about the support block, and the vertical cross-sections of the two guide columns are both circular. The adjusting sliding sleeve is slidably connected to the sliding frame, and the two sleeve sliders are slidably connected to the sliding frame. T-shaped support plates are fixedly installed at both ends of the outer wall of the guide column, and a mounting base is fixedly installed on the lower surface of each T-shaped support plate. Two limiting rings are provided on opposite sides of the two T-shaped support plates, and the limiting rings are fixedly connected to the sliding frame. The vertical cross-section of the T-shaped support plate is T-shaped, and the vertical cross-section of the mounting base is L-shaped.
[0007] In use, a T-shaped support plate supports two guide columns. The welding wire is then wound around the outer wall of the two guide columns, with the welding wire positioned in the gap between the positioning adjustment sleeve plate and the adjusting sliding sleeve plate. Two electric cylinders push two push shafts to move, which in turn move the two adjusting sliding sleeve plates away from each other. The adjusting sliding sleeve plates move closer to the positioning adjustment sleeve plate, allowing the welding wire to move along the gap between the positioning adjustment sleeve plate and the adjusting sliding sleeve plate. The connecting slider slides along the outer wall of the guide shaft.
[0008] Preferably, two fixed posts are provided between the two sliding frames, and two positioning shafts are provided between the two fixed posts. Both the fixed posts and the positioning shafts are slidably connected to the adjusting sliding sleeve plate. Each fixed post has a sleeve support block fixedly connected to both ends. A limit sleeve block is fixedly installed on one side of each sleeve support block, and a support shaft is fixedly connected to the inner wall of the sleeve support block. A hinged sleeve plate is fixedly installed on the other side of the sleeve support block. A fixed support shaft is fixedly connected to the inner wall of the hinged sleeve plate, away from the support shaft. The fixed support shaft is fixedly connected to the positioning shaft, and the fixed support shaft and the positioning shaft are coaxially arranged.
[0009] In use, this technology features a fixed support shaft supporting two hinged sleeve plates. The support shaft provides stable support to the sleeve support block, the sleeve support block provides stable support to the fixed column, the fixed column supports two positioning and adjusting sleeve plates, and the fixed column and positioning shaft provide stable support to the adjusting sliding sleeve plate.
[0010] The technical effects and advantages of this utility model are as follows:
[0011] This utility model uses a multi-point adjustable component to wind the welding wire around the outer wall of two guide posts. At the same time, the welding wire is located in the gap between the positioning adjustment sleeve and the adjusting sliding sleeve. Two electric cylinders push two push shafts to move, and the two adjusting sliding sleeves slide along the outer wall of the guide posts. The welding wire moves along the gap between the positioning adjustment sleeve and the adjusting sliding sleeve. This allows for positioning operations for welding wires of different sizes and size adjustment operations for welding wires of different sizes.
[0012] 2. This utility model uses a positioning shaft to support a fixed support shaft, which in turn supports two hinged sleeve plates. The support shaft can provide stable support force to the sleeve support block, and the sleeve support block can provide stable support force to the fixed column, thereby achieving stable limiting support for the welding wire and greatly improving the support stability. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to this utility model.
[0014] Figure 2 This is a partial structural diagram showing the connection between the positioning adjustment sleeve and the sliding frame of this utility model.
[0015] Figure 3 This is a partial structural diagram of the sliding frame of this utility model viewed from below.
[0016] Figure 4 This is a top view of the aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to the present invention.
[0017] Figure 5 This is a partial structural diagram of the connection between the positioning shaft and the fixed support shaft of this utility model.
[0018] The attached diagram is labeled as follows: 1. Sliding frame; 2. Positioning and adjusting sleeve; 3. Guide column; 4. Support block; 5. Electric cylinder; 6. Push shaft; 7. Adjusting sliding sleeve; 8. Sleeve slider; 9. Guide shaft; 10. T-shaped support plate; 11. Mounting base; 12. Fixed column; 13. Positioning shaft; 14. Sleeve support block; 15. Support shaft; 16. Hinge sleeve; 17. Fixed support shaft; 18. Limiting sleeve; 19. Limiting ring. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] As attached Figure 1 - Appendix Figure 5 The present invention relates to a multi-wire linear adjustment aluminum flux-cored welding wire processing device. The multi-wire linear adjustment aluminum flux-cored welding wire processing device is provided with a multi-point adjustable component. The multi-point adjustable component can move the welding wire along the gap between the positioning adjustment sleeve 2 and the adjustment sliding sleeve 7, realize the positioning operation for welding wires of different sizes, and realize the size adjustment operation for welding wires of different sizes. The specific structural settings of the multi-point adjustable component are as follows.
[0021] In this embodiment, as shown in the appendix Figure 1 - Appendix Figure 3 As shown, two positioning adjustment sleeves 2 are fixedly connected to the upper surface of the sliding frame 1. The inner wall of the positioning adjustment sleeves 2 is provided with a multi-point adjustable component. The multi-point adjustable component includes two guide posts 3 fixedly installed on the inner wall of the positioning adjustment sleeves 2. A support block 4 is fixedly connected to the upper surface of the sliding frame 1 between the two positioning adjustment sleeves 2. Two electric cylinders 5 are fixedly installed at the top of the support block 4. Push shafts 6 are fixedly installed at the output ends of both electric cylinders 5. An adjusting sliding sleeve 7 is fixedly connected to one end of each push shaft 6. Both adjusting sliding sleeves 7 are slidably connected to the guide posts 3. A connecting slider 8 is fixedly installed on the lower surface of each adjusting sliding sleeve 7. A guide shaft 9 is fixedly connected to the inner wall of the positioning adjustment sleeves 2. Both connecting sliders 8 are slidably connected to the guide shaft 9. The two positioning adjustment sleeves 2 are symmetrically arranged about the support block 4, and the vertical cross-section of the two guide posts 3 is circular. The adjusting sliding sleeves 7 are slidably connected to the sliding frame 1, and both connecting sliders 8 are slidably connected to the sliding frame 1.
[0022] In this embodiment, as shown in the appendix Figure 1 As shown, T-shaped support plates 10 are fixedly installed at both ends of the outer wall of the guide column 3. A mounting base 11 is fixedly installed on the lower surface of each T-shaped support plate 10, so that the two mounting bases 11 provide support for the two T-shaped support plates 10 respectively, increasing the stability of the T-shaped support plates 10. Two limiting rings 19 are provided on opposite sides of the two T-shaped support plates 10. The limiting rings 19 are fixedly connected to the sliding frame 1. The vertical cross-sectional shape of the T-shaped support plate 10 is T-shaped, and the vertical cross-sectional shape of the mounting base 11 is L-shaped, so that the limiting rings 19 support the T-shaped support plate 10. The T-shaped support plates 10 support the two guide columns 3, increasing the stability of the guide columns 3 and preventing them from shaking.
[0023] In use, the aluminum flux-cored welding wire processing device with multi-wire linear adjustment is installed by bolts inserted into the holes of the mounting base 11. The two mounting bases 11 provide support for the two T-shaped support plates 10, and the limiting ring 19 supports the T-shaped support plates 10. The T-shaped support plates 10 support the two guide posts 3. The welding wire is then wound around the outer wall of the two guide posts 3, and the welding wire is located in the gap between the positioning adjustment sleeve 2 and the adjusting sliding sleeve 7. The slide frame 1 supports the support block 4, and the support block 4 supports two electric cylinders 5. The two electric cylinders 5 push the two push shafts 6 to move, and the two push shafts 6 drive the two adjusting sliding sleeves 7 to move away from each other. The two adjusting sliding sleeves 7 slide along the outer wall of the guide post 3, and at the same time, the adjusting sliding sleeves 7 move closer to the position of the positioning adjustment sleeve 2. In this way, the welding wire moves along the gap between the positioning adjustment sleeve 2 and the adjusting sliding sleeve 7. The adjusting sliding sleeve 7 drives the sleeve slider 8 to move. The sleeve slider 8 slides along the outer wall of the guide shaft 9 and along the inner wall of the slide frame 1.
[0024] In this embodiment, as shown in the appendix Figure 4 - Appendix Figure 5 As shown, two fixed posts 12 are provided between the two sliding frames 1, and two positioning shafts 13 are provided between the two fixed posts 12. Both the fixed posts 12 and the positioning shafts 13 are slidably connected to the adjusting sliding sleeve 7. Sleeve supports 14 are fixedly connected to both ends of the fixed posts 12. A limit sleeve 18 is fixedly installed on one side of the sleeve support 14, and a support shaft 15 is fixedly connected to the inner wall of the sleeve support 14. A hinged sleeve 16 is fixedly installed on the other side of the sleeve support 14. A fixed support shaft 17 is fixedly connected to the inner wall of the hinged sleeve 16, away from the support shaft 15. The fixed support shaft 17 is fixedly connected to the positioning shaft 13, and the fixed support shaft 17 and the positioning shaft 13 are coaxially arranged.
[0025] In use, this technology uses a positioning shaft 13 to support a fixed support shaft 17, which in turn supports two hinged sleeves 16. The hinged sleeves 16 support a support shaft 15, which in turn provides stable support to the sleeve block 14. The sleeve block 14 also supports a limiting sleeve block 18 and provides stable support to the fixed column 12. In this way, the fixed column 12 supports two positioning and adjusting sleeves 2, and the fixed column 12 and positioning shaft 13 provide stable support to the adjusting sliding sleeve 7, thus providing stable limiting support for the welding wire.
[0026] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.
[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A multi-wire linear adjustment aluminum flux-cored welding wire processing device, comprising a slide frame (1), characterized in that: Two positioning adjustment sleeves (2) are fixedly connected to the upper surface of the sliding frame (1), and the inner wall of the positioning adjustment sleeves (2) is provided with a multi-point adjustable component; The multi-point adjustable component includes two guide columns (3) fixedly installed on the inner wall of the positioning adjustment sleeve (2), and a support block (4) fixedly connected to the upper surface of the slide frame (1) and located between the two positioning adjustment sleeves (2). Two electric cylinders (5) are fixedly installed at the top of the support block (4). The output ends of the two electric cylinders (5) are fixedly equipped with push shafts (6), and one end of each push shaft (6) is fixedly connected with an adjusting sliding sleeve (7). The two adjusting sliding sleeves (7) are slidably connected to the guide post (3), and the lower surface of each adjusting sliding sleeve (7) is fixedly equipped with a sleeve slider (8). The inner wall of the positioning adjustment sleeve (2) is fixedly connected to a guide shaft (9), and the two sleeve sliders (8) are slidably connected to the guide shaft (9).
2. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 1, characterized in that: The two positioning adjustment sleeves (2) are symmetrically arranged about the support block (4), and the vertical cross-sections of the two guide columns (3) are both circular.
3. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 1, characterized in that: The adjusting sliding sleeve (7) is slidably connected to the sliding frame (1), and both of the sleeve sliders (8) are slidably connected to the sliding frame (1).
4. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 1, characterized in that: T-shaped support plates (10) are fixedly installed at both ends of the outer wall of the guide column (3), and a mounting base (11) is fixedly installed on the lower surface of each T-shaped support plate (10).
5. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 4, characterized in that: Two limiting rings (19) are provided on opposite sides of the two T-shaped support plates (10). The limiting rings (19) are fixedly connected to the sliding frame (1). The vertical cross-sectional shape of the T-shaped support plate (10) is T-shaped, and the vertical cross-sectional shape of the mounting base (11) is L-shaped.
6. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 1, characterized in that: Two fixed posts (12) are provided between the two sliding frames (1), and two positioning shafts (13) are provided between the two fixed posts (12). The fixed posts (12) and the positioning shafts (13) are slidably connected to the adjusting sliding sleeve (7). Both ends of the fixed column (12) are fixedly connected to the sleeve support block (14). A limit sleeve block (18) is fixedly installed on one side of the sleeve support block (14), and a support shaft (15) is fixedly connected to the inner wall of the sleeve support block (14). A hinged sleeve plate (16) is fixedly installed on the other side of the sleeve support block (14). A fixed support shaft (17) is fixedly connected to the inner wall of the hinged sleeve (16) at a position away from the support shaft (15).
7. The aluminum flux-cored welding wire processing device with multi-wire linear adjustment according to claim 6, characterized in that: The fixed support shaft (17) is fixedly connected to the positioning shaft (13), and the fixed support shaft (17) and the positioning shaft (13) are coaxially arranged.
Citation Information
Patent Citations
Linear adjusting device for aluminum-aluminum flux-cored wire machining
CN212101428U