Self-adaptive chamfering device for linear guide rail

Abstract

The utility model provides a linear guide rail self-adaptive chamfering device, which belongs to the technical field of chamfering and comprises a machining table, self-adaptive components are symmetrically arranged on two sides of the outer surface of the machining table, and a clamping component matched with the self-adaptive component is arranged on one side of each self-adaptive component. The self-adaptive assembly and the clamping assembly are matched to be suitable for self-adaptive clamping of linear guide rails of different sizes. The clamping assembly can be rapidly adjusted to adapt to workpieces of different sizes and shapes, the time for manually replacing a clamp is shortened, the overall rhythm of a production line is accelerated, meanwhile, the clamping force or position is automatically adjusted according to feedback data in the machining process, and the machining precision is further guaranteed; and the second rotator is hinged to the lower pressing arm, so that the clamping plate can rotate and be adjusted around the lower pressing arm, the clamping angle is automatically changed according to the shape of the workpiece, and the clamping action has the self-adaptive adjusting capacity.

Description

Technical Field

[0001] This utility model belongs to the field of chamfering technology, specifically relating to an adaptive chamfering device for linear guide rails. Background Technology

[0002] The linear guide adaptive chamfering device is a device specifically designed for chamfering the edges of workpieces. It combines the high-precision linear motion of linear guides with adaptive control technology to achieve efficient, accurate and automated chamfering operations. This device is particularly suitable for applications that require consistent and high-quality chamfering of workpieces of different shapes and sizes.

[0003] In existing technologies, traditional linear guide adaptive chamfering devices have failed to achieve the problem of rapidly adjusting to adapt to workpieces of different sizes and shapes, reducing the time spent manually changing fixtures, and thus speeding up the overall pace of the production line. Utility Model Content

[0004] The purpose of this invention is to provide an adaptive chamfering device for linear guides, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An adaptive chamfering device for linear guides includes a machining table. Adaptive components are symmetrically arranged on both sides of the outer surface of the machining table. Each set of adaptive components has a clamping component on one side for use with it. The adaptive components and clamping components are adapted to the adaptive clamping of linear guides of different sizes.

[0007] The adaptive component includes a carrier box fixedly installed on the outer surface of the processing table. Guide grooves are provided at both ends of the carrier box. A slider is slidably connected to the inner wall of the guide groove. A spring is fixedly connected to the outer surface of the slider. A first rotator is fixedly connected to the end face of the spring. A lower pressure arm is hinged to the inner wall of the first rotator. The other end face of the spring is fixed to the inner wall of the carrier box.

[0008] In a preferred embodiment of this utility model, the clamping assembly includes a clamping plate, and a mounting base is fixedly connected to the outer surface of the clamping plate. A second rotator is fixedly connected to both ends of the mounting base.

[0009] In a preferred embodiment of this utility model, the second rotator is hinged to the outer end of the lower pressure arm via a rotating shaft, and the two sets of lower pressure arms are arranged in opposite directions at an incline between the carrier box and the clamping plate.

[0010] As a preferred embodiment of this utility model, an installer is fixedly connected to one side of the processing table, and a support platform is fixedly connected inside the installer.

[0011] In a preferred embodiment of this utility model, a pusher is fixedly connected to the upper end of the support platform, and a telescopic device is slidably connected inside the pusher.

[0012] As a preferred embodiment of this utility model, a cylinder is fixedly connected to one side of the telescopic device, and a chamfering assembly suitable for linear guide rail processing is fixedly connected to the lower end of the cylinder. The chamfering assembly is located above the opposing axes of the two sets of clamping assemblies.

[0013] As a preferred embodiment of this utility model, the chamfering assembly consists of a base, a control module, a carbide cutting tool, a drive module, and a laser positioning module.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this solution, the clamping assembly can be quickly adjusted to adapt to workpieces of different sizes and shapes, reducing the time spent manually changing fixtures and thus accelerating the overall pace of the production line. At the same time, the clamping force or position is automatically adjusted based on feedback data during processing to further ensure processing accuracy. The second rotator is hinged to the lower pressure arm, allowing the clamping plate to rotate and adjust around the lower pressure arm, thereby automatically changing the clamping angle according to the shape of the workpiece. This gives the clamping action an adaptive adjustment capability, improving the stability of the clamping process and the adaptability to workpieces of different shapes, and enhancing the automation level and processing consistency of the overall device. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a first side perspective view of the present invention;

[0018] Figure 2 This is a second side perspective view of the present invention;

[0019] Figure 3 This is a top view of the present invention;

[0020] Figure 4 This is an exploded view of the present invention.

[0021] In the diagram: 1. Machining table; 2. Adaptive component; 21. Carrier box; 22. Slider; 23. Spring; 24. First rotator; 25. Lower pressure arm; 26. Guide groove; 3. Clamping component; 31. Clamping plate; 32. Mounting base; 33. Second rotator; 4. Mounting device; 5. Support platform; 6. Pusher; 7. Telescopic device; 8. Cylinder; 9. Chamfering component. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1-4 This embodiment of the present invention provides a linear guide adaptive chamfering device, comprising:

[0027] The machine includes a machining table 1, on which adaptive components 2 are symmetrically arranged on both sides of the outer surface of the machining table 1. Each set of adaptive components 2 is provided with a clamping component 3 on one side for use with it. The adaptive components 2 and the clamping components 3 are used together to adapt to the adaptive clamping of linear guides of different sizes.

[0028] The adaptive component 2 includes a carrier box 21 fixedly installed on the outer surface of the processing table 1. Guide grooves 26 are provided at both ends of the carrier box 21. A slider 22 is slidably connected to the inner wall of the guide groove 26. A spring 23 is fixedly connected to the outer surface of the slider 22. A first rotator 24 is fixedly connected to the end face of the spring 23. A lower pressure arm 25 is hinged to the inner wall of the first rotator 24. The other end face of the spring 23 is fixed to the inner wall of the carrier box 21.

[0029] The processing table 1 provides basic support, upon which two sets of adaptive components 2 and clamping components 3 work together to adaptively clamp linear guides of different sizes. The carrier box 21 provides a stable frame structure for the entire system. A spring 23 slides along the carrier box 21, allowing lateral adjustment to accommodate workpieces of different sizes. The spring 23 is connected to a slider 22 to provide necessary elastic support, ensuring moderate and adjustable clamping force. A first rotator 24 is fixed to one side of the slider 23 and forms a rotatable connection with a lower pressure arm 25, allowing the lower pressure arm 25 to be angled according to the specific shape of the workpiece. This design achieves position adjustment through the sliding of the slider 22 along the carrier box 21, and utilizes the elasticity provided by the spring 23 to ensure a uniform distribution of clamping force, preventing workpiece damage. The combination of the first rotator 24 and the lower pressure arm 25 allows the device to automatically adjust the optimal clamping angle for workpieces of different shapes and sizes, thereby ensuring that each workpiece is securely fixed.

[0030] Specifically, the clamping assembly 3 includes a clamping plate 31, and a mounting base 32 is fixedly connected to the outer surface of the clamping plate 31. A second rotator 33 is fixedly connected to both ends of the mounting base 32.

[0031] Furthermore, the second rotator 33 is hinged to the outer end of the lower pressure arm 25 via a rotating shaft, and the two sets of lower pressure arms 25 are inclined in opposite directions between the carrier box 21 and the clamping plate 31.

[0032] The clamping plate 31 is connected to the lower pressure arm 25 by the second rotator 33, so that the clamping plate 31 can rotate and adjust around the lower pressure arm 25, thereby automatically changing the clamping angle according to the shape of the workpiece. The mounting base 32 is used to transmit motion and realize synchronous linkage between multiple clamping components. This design enables the clamping action to have adaptive adjustment capability, improves the stability of the clamping process and the adaptability to workpieces of different shapes.

[0033] Preferably, a mounter 4 is fixedly connected to one side of the processing table 1, and a support table 5 is fixedly connected inside the mounter 4.

[0034] A pusher 6 is fixedly connected to the upper end of the support platform 5, and a telescopic device 7 is slidably connected inside the pusher 6.

[0035] A cylinder 8 is fixedly connected to one side of the telescopic device 7, and a chamfering assembly 9 suitable for linear guide rail processing is fixedly connected to the lower end of the cylinder 8. The chamfering assembly 9 is located above the opposing axes of the two sets of clamping assemblies 3.

[0036] The chamfering assembly 9 consists of a base, a control module, a carbide cutting tool, a drive module, and a laser positioning module.

[0037] It should be noted that the installer 4 and the support platform 5 are used to provide basic support for the chamfering assembly 9, the pusher 6 and the telescopic device 7 are used to achieve horizontal conveying of the chamfering assembly 9, and the cylinder 8 is used to achieve vertical conveying of the chamfering assembly 9.

[0038] In use, the adaptive component 2 and the clamping component 3 work together to provide adaptive clamping and stabilization for the linear guide rail to be processed, and the chamfering component 9 is used to chamfer the linear guide rail.

[0039] In summary, the clamping assembly 3 can be quickly adjusted to adapt to workpieces of different sizes and shapes, reducing the time spent manually changing fixtures and thus accelerating the overall pace of the production line. At the same time, it automatically adjusts the clamping force or position based on feedback data during processing, further ensuring processing accuracy. The second rotator 33 is hinged to the lower pressure arm 25, allowing the clamping plate 31 to rotate and adjust around the lower pressure arm, thereby automatically changing the clamping angle according to the shape of the workpiece. This gives the clamping action an adaptive adjustment capability, improving the stability of the clamping process and the adaptability to workpieces of different shapes, and enhancing the automation level and processing consistency of the overall device.

[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A linear guide adaptive chamfering device, characterized in that: The machine includes a processing table (1), on which adaptive components (2) are symmetrically arranged on both sides of the outer surface of the processing table (1). Each set of adaptive components (2) is provided with a clamping component (3) for use on one side. The adaptive components (2) and the clamping components (3) are adapted to the adaptive clamping of linear guides of different sizes. The adaptive component (2) includes a carrier box (21) fixedly installed on the outer surface of the processing table (1). Guide grooves (26) are provided at both ends of the carrier box (21). A slider (22) is slidably connected to the inner wall of the guide groove (26). A spring (23) is fixedly connected to the outer surface of the slider (22). A first rotator (24) is fixedly connected to the end face of the spring (23). A lower pressure arm (25) is hinged to the inner wall of the first rotator (24). The other end face of the spring (23) is fixed to the inner wall of the carrier box (21).

2. The linear guide adaptive chamfering device according to claim 1, characterized in that: The clamping assembly (3) includes a clamping plate (31), and a mounting base (32) is fixedly connected to the outer surface of the clamping plate (31). A second rotator (33) is fixedly connected to both ends of the mounting base (32).

3. The linear guide adaptive chamfering device according to claim 2, characterized in that: The second rotator (33) is hinged to the outer end of the lower pressure arm (25) via a rotating shaft. The two sets of lower pressure arms (25) are inclined in opposite directions between the carrier box (21) and the clamping plate (31).

4. The linear guide adaptive chamfering device according to claim 3, characterized in that: A mounting device (4) is fixedly connected to one side of the processing table (1), and a support platform (5) is fixedly connected inside the mounting device (4).

5. The linear guide rail self-adapting chamfering device according to claim 4, characterized in that: A pusher (6) is fixedly connected to the upper end of the support platform (5), and a telescopic device (7) is slidably connected inside the pusher (6).

6. The linear guide rail self-adapting chamfering device according to claim 5, characterized in that: A cylinder (8) is fixedly connected to one side of the telescopic device (7), and a chamfering assembly (9) suitable for linear guide rail processing is fixedly connected to the lower end of the cylinder (8). The chamfering assembly (9) is located above the opposing axes of the two sets of clamping assemblies (3).

7. The linear guide rail self-adapting chamfering device according to claim 6, characterized in that: The chamfering assembly (9) consists of a base, a control module, a carbide cutting tool, a drive module, and a laser positioning module.

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