Soldering tin mechanism for baton light string

Abstract

The utility model provides a soldering tin mechanism for a baton light string, which comprises a base, a support block is arranged on the base, a first cylinder is downwards arranged on the support block, the end part of a piston rod of the first cylinder is connected with a sliding block, the sliding block is in sliding fit with the support block in an up-and-down moving manner, a soldering tin gun is downwards arranged on the sliding block, and the soldering tin gun is connected with the first cylinder. The base is provided with a slag blowing assembly used for blowing tin slag to the gun head of the tin soldering gun and a tin conveying assembly used for conveying a tin bar to a welding spot. The tin soldering gun has the advantages that tin slag is blown away from the gun head of the tin soldering gun through the slag blowing assembly, manual cleaning is not needed, and efficiency and tin soldering quality are improved.

Description

A soldering mechanism for a conductor's baton light string Technical Field

[0001] This utility model relates to the technical field of command post light strings, and in particular to a soldering mechanism for a command baton light string. Background Technology

[0002] Traffic batons are primarily used for traffic control or guidance in specific scenarios. They are mostly monochromatic light sources (such as the common red or green). Internally, they contain strings of lights that require multiple solder joints. During the soldering process, high temperatures cause the solder to oxidize, forming dross that adheres to the soldering gun tip, leading to the following problems: Degraded soldering gun performance: Dross buildup affects the heat conduction efficiency of the tip, resulting in slower solder melting and requiring frequent cleaning; Solder joint defects: Dross mixed into the solder joints can cause cold solder joints, short circuits, or poor appearance. Currently, manual cleaning of the soldering gun is done using sponges or copper wire brushes, requiring work stoppages that can disrupt production. Furthermore, contact with the high-temperature tip can easily cause burns. Summary of the Invention

[0003] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and provide a soldering mechanism for a conductor's baton light string.

[0004] This utility model provides a soldering mechanism for a conductor's baton light string, including a base 1, a support block 2 on the base 1, a first cylinder 3 mounted downwards on the support block 2, a slider 4 connected to the piston rod end of the first cylinder 3, the slider 4 slidingly mounted on the support block, a soldering gun 7 mounted downwards on the slider 4, and a slag blowing component 8 for blowing slag from the tip of the soldering gun 7 and a solder feeding component 9 for delivering solder bars to the solder joint on the base 1.

[0005] Furthermore, a connecting block 5 is provided at the slider 4 for front-to-back adjustment, and a mounting block 6 is provided at the connecting block 5 for left-to-right adjustment. The solder gun 7 is locked to the mounting block 6 by a locking bolt.

[0006] Furthermore, the solder feeding assembly 9 includes a reel 9.1, an automatic solder breaker 9.2, and a rigid tube 9.4 arranged sequentially from back to front. The rigid tube 9.4, which is driven to rise and fall by a second cylinder 9.5, is located below the solder gun 7. A flexible hose 9.3 connects the automatic solder breaker 9.2 and the rigid tube 9.4. The solder bar wound on the reel 9.1 extends out of the rigid tube 9.4 through the automatic solder breaker 9.2 and the flexible hose 9.3.

[0007] Furthermore, a fixing block is horizontally provided at the end of the piston rod of the second cylinder 9.5, and an adjusting block is provided on the fixing block for left and right adjustment, and the rigid tube 9.4 is connected to the adjusting block.

[0008] Furthermore, the slag blowing assembly 8 includes a stabilizing block 8.1 vertically disposed on the base 1, a square tube 8.2 longitudinally disposed on the stabilizing block 8.1, and a bent air pipe 8.3 passing through the stabilizing block 8.1, with an air blowing hole 8.4 facing the solder gun 7 at the bend of the air pipe 8.3.

[0009] Furthermore, the front end of the square tube 8.2 is provided with a U-shaped groove to allow the solder gun 7 to pass through.

[0010] Furthermore, a flat plate 10 is horizontally arranged on the base 1.

[0011] The advantages of this invention are as follows: The slag-blowing assembly removes slag from the solder gun head, eliminating the need for manual cleaning and improving efficiency and solder quality; the first cylinder drives the slider to move up and down along the support block, achieving vertical reciprocating motion of the solder gun and allowing precise control of the distance between the solder gun and the solder joint; the position of the solder gun can be adjusted forward, backward, left, right, up, and down as needed; the solder bar extends from the rigid tube via an automatic solder breaker and a flexible tube, with the extended solder bar positioned below the soldering machine; the solder joints of the light string are placed below the solder bar; the second cylinder drives the rigid tube and the solder bar on it to descend to contact the solder joints; the first cylinder drives the solder gun to descend and melt the solder bar; the air pipe blows air backward from the air outlet, thus blowing the slag from the solder gun head into the square tube; the U-shaped groove allows the solder gun to pass through, and the sides of the U-shaped groove block the blown-out slag; the light string is placed flat on a flat plate and moved left and right to align the solder joints of the light string with the solder wire and the solder gun. Attached Figure Description

[0012] Figure 1 is a perspective view of this utility model;

[0013] Figure 2 is a schematic diagram of the structure of this utility model;

[0014] Figure 3 is a front view of this utility model;

[0015] Figure 4 is a top view of this utility model;

[0016] Figure 5 is an enlarged view of part A in Figure 1. Detailed Implementation

[0017] The present invention will now be described in detail with reference to the accompanying drawings.

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0019] Referring to Figures 1 to 5, this utility model provides a soldering mechanism for a conductor's baton light string, which includes a base 1, a support block 2 on the base 1, a first cylinder 3 mounted downwards on the support block 2, a slider 4 connected to the piston rod end of the first cylinder 3, the slider 4 sliding vertically against the support block, a soldering gun 7 mounted downwards on the slider 4, the first cylinder driving the slider to move vertically along the support block to achieve vertical reciprocating motion of the soldering gun, which can precisely control the distance between the soldering gun and the solder joint, a connecting block 5 adjustable front and back at the slider 4, and a mounting block 6 adjustable left and right at the connecting block 5, the connecting block having a longitudinal adjustment hole. The mounting block is secured to the slider by bolts passing through the longitudinal adjustment hole. A transverse adjustment hole is provided on the mounting block. The mounting block is secured to the connecting block by bolts passing through the transverse adjustment hole. The solder gun 7 is secured to the mounting block 6 by locking bolts, thereby allowing the position of the solder gun to be adjusted back and forth, left and right, and up and down. The base 1 is equipped with a slag blowing component 8 for blowing slag from the tip of the solder gun 7 and a solder feeding component 9 for delivering solder bars to the solder joints. The solder feeding component delivers solder bars to the solder joints of the light string. The first cylinder drives the solder gun to descend and solder. After the solder gun rises and resets, the slag blowing component blows away slag from the tip of the solder gun, preventing slag accumulation from affecting the performance of the solder gun and preventing slag from mixing into the solder joints.

[0020] The solder feeding assembly 9 includes a winding reel 9.1, an automatic solder breaker 9.2, and a rigid tube 9.4 arranged sequentially from back to front. The automatic solder breaker is existing technology and serves as the power source for pushing the solder bar. The rigid tube 9.4, which is driven to rise and fall by the second cylinder 9.5, is located below the solder gun 7. A flexible hose 9.3 connects the automatic solder breaker 9.2 and the rigid tube 9.4, which can adapt to the internal space layout of the equipment and flexibly guide the solder bar to the solder joint position. The solder bar wound on the winding reel 9.1 extends out of the rigid tube 9.4 through the automatic solder breaker 9.2 and the flexible hose 9.3. The solder bar extends from the rigid tube via an automatic solder breaker and a flexible tube. The solder bar extending from the rigid tube is positioned below the soldering machine. The solder joints of the light string are placed below the solder bar. The second cylinder drives the rigid tube and the solder bar on it to descend to contact the solder joints. The first cylinder drives the solder gun to descend and melt the solder bar. The rigid tube descends to deliver solder → the solder gun descends to melt solder → it rises and resets synchronously, realizing an automated cycle of "solder delivery-solder melting-reset" and reducing manual intervention.

[0021] A fixed block is horizontally mounted on the piston rod end of the second cylinder 9.5. An adjusting block is mounted on the fixed block for left-right adjustment. The rigid tube 9.4 is connected to the adjusting block. The rigid tube can also be adjusted back-forward by the adjusting block. The left-right positions of the adjusting block, rigid tube, and solder bar can be adjusted as needed.

[0022] Referring to Figures 1 and 5, the slag blowing assembly 8 includes a stabilizing block 8.1 vertically mounted on the base 1. A square tube 8.2 is longitudinally mounted on the stabilizing block 8.1, and a bent air pipe 8.3 passes through the stabilizing block 8.1. An air blowing hole 8.4 facing the solder gun 7 is opened at the bend of the air pipe 8.3. A clamping plate is installed at the top of the stabilizing block, and the square tube is fixed to the stabilizing block by the clamping plate. An opening for a flexible tube to pass through is opened at the lower end of the stabilizing block. An air pipe connected to an air pump blows air out from the air blowing hole backward, thereby blowing the solder slag from the solder gun head into the square tube.

[0023] The front end of the square tube 8.2 is provided with a U-shaped groove to allow the solder gun 7 to pass through. The two sides of the U-shaped groove can block the blown solder dross, and the rear opening of the square tube can be connected to a telescopic tube so that the blown waste dross can be collected through the square tube and the telescopic tube.

[0024] A flat plate 10 is horizontally mounted on the base 1. The operator can place the light string flat on the flat plate and move it left and right to align the solder joints of the light string with the solder wire and solder gun.

[0025] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A soldering mechanism for a conductor's baton light string, characterized in that: The device includes a base, on which a support block is mounted. A first cylinder is mounted on the support block facing downwards. A slider is connected to the piston rod end of the first cylinder. The slider slides up and down and is fitted onto the support block. A solder gun is mounted on the slider facing downwards. The base is equipped with a slag blowing assembly for blowing slag from the solder gun head and a solder feeding assembly for delivering solder bars to the solder joint.

2. The soldering mechanism for a conductor's baton light string as described in claim 1, characterized in that: The slider is provided with a connecting block that can be adjusted forward and backward, and the connecting block is provided with a mounting block that can be adjusted left and right. The solder gun is locked to the mounting block by a locking bolt.

3. The soldering mechanism for a conductor's baton light string as described in claim 1, characterized in that: The solder feeding assembly includes a reel, an automatic solder breaker, and a rigid tube arranged sequentially from back to front. The rigid tube, which is driven to rise and fall by a second cylinder, is located below the solder gun. A flexible hose connects the automatic solder breaker and the rigid tube. The solder bar wound on the reel extends out of the rigid tube through the automatic solder breaker and the flexible hose.

4. The soldering mechanism for a conductor's baton light string as described in claim 3, characterized in that: A fixing block is horizontally provided at the end of the piston rod of the second cylinder, and an adjusting block is provided on the fixing block for left and right adjustment, and the rigid tube is connected to the adjusting block.

5. The soldering mechanism for a conductor's baton light string as described in claim 1, characterized in that: The slag blowing assembly includes a stabilizing block vertically disposed on the base, a square tube longitudinally disposed on the stabilizing block, and a bent air pipe passing through the stabilizing block, with an air blowing hole facing the solder gun at the bend of the air pipe.

6. The soldering mechanism for a conductor's baton light string as described in claim 5, characterized in that: The front end of the square tube has a U-shaped groove for the solder gun to pass through.

7. The soldering mechanism for a conductor's baton light string as described in claim 1, characterized in that: A flat plate is horizontally arranged on the base.

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