Simple tool for welding flange connecting pipe
By designing a simple welding fixture for flange connecting pipes, and utilizing a rotating seat and lifting adjustment components to facilitate the rotation of stainless steel pipes and flange plates, the problem of low production efficiency in existing technologies is solved, and the welding efficiency and adaptability of flange connecting pipes are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HU BEI CHENG LI ZHUAN YONG QI CHE YOU XIAN GONG SI
- Filing Date
- 2025-03-16
- Publication Date
- 2026-05-01
AI Technical Summary
The lack of convenient and stable tooling to assist in the rotation of flange connection pipes in existing technologies results in low production efficiency.
A simple welding fixture for flanged pipe connections has been designed, including a table frame, a welding table, a welding column, a rotating seat, and a lifting adjustment component. Through the support of the rotating seat and the adjustment of the lifting adjustment component, the stainless steel pipe and flange plate can be rotated conveniently and stably, adapting to the needs of accessories of different sizes.
It improves the production efficiency of flange connection pipes. Through the flexibility of the rotating seat and the height adjustment of the lifting adjustment component, it ensures that welding workers can efficiently complete the welding of circumferential welds at fixed positions, thereby improving production efficiency and flexibility.
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Figure CN224182394U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of sprinkler truck pipe fittings, and in particular to a simple tooling for welding flange connection pipes. Background Technology
[0002] Flange connection pipes (also known in the industry as subsea inlet pipes) are a type of piping accessory for sprinkler trucks. They are mainly installed at the bottom of the sprinkler truck tank to connect various water pipes, thereby achieving purposes such as water diversion. For example... Figure 2 As shown, a flanged pipe generally includes a T-shaped pipe and two flange plates. The flange plates are welded vertically to the opposite ends of the T-shaped pipe, and the T-shaped pipe is made of two mutually perpendicular stainless steel pipes welded together.
[0003] Whether it's welding stainless steel pipes to flange plates or welding two perpendicular stainless steel pipes, the weld seam is basically a ring structure. Therefore, during the welding and assembly of flange connecting pipes, if the welder remains stationary, the direction of the flange connecting pipes needs to be constantly adjusted.
[0004] Regarding the aforementioned technologies, the inventors believe that the following technical defects exist and require improvement:
[0005] Currently, there are virtually no tooling available on the market that can help keep flange connecting pipes rotating easily and stably, resulting in low production efficiency for flange connecting pipes. Utility Model Content
[0006] This application provides a simple tooling for welding flanged pipe connections to improve the following technical problems:
[0007] Currently, there are virtually no tooling available on the market that can help keep flange connecting pipes rotating easily and stably, resulting in low production efficiency for flange connecting pipes.
[0008] This application provides a simple welding fixture for flanged pipe connections, employing the following technical solution:
[0009] A simple welding fixture for flanged pipe connections includes a table frame, a welding table, a welding column, a rotating seat, and a lifting adjustment component. The welding table is fixed to the table frame. The welding column is vertically slidably mounted on one corner of the welding table. The rotating seat is rotatably connected through the welding column and rests on the welding table. The lifting adjustment component is installed on the welding table and is used to adjust the height of the welding column. The stainless steel pipe and / or flange plate to be welded is fitted onto the welding column and supported by the rotating seat.
[0010] In one feasible technical solution of this application, the length of the top of the welded column protruding from the top of the rotating seat is between 15 and 50 centimeters.
[0011] In one feasible technical solution of this application, the rotating seat includes a rotating cylinder, an upper flange and a lower flange, the upper flange is fixed to the top of the rotating cylinder, and the lower flange is fixed to the bottom of the rotating cylinder and fits against the upper surface of the welding table.
[0012] In one feasible technical solution of this application, the rotating seat further includes a bearing component, which is installed between the welded column and the inner peripheral wall of the rotating cylinder.
[0013] In one feasible technical solution of this application, the rotating seat further includes a rubber ring gasket, which is bonded to the upper surface of the upper flange.
[0014] In one feasible technical solution of this application, the lifting adjustment component includes a height adjustment base plate and a rotating assembly. The rotating assembly is arranged vertically and rotatably mounted on the welding table. The height adjustment base plate is located below the welding table. The bottom of the welding column is fixed to one end of the height adjustment base plate, and the bottom of the rotating assembly is rotatably connected to the other end of the height adjustment base plate.
[0015] In one feasible technical solution of this application, the rotating assembly includes a threaded rod and a rotating disk, the rotating disk being vertically connected to the top of the threaded rod, and the threaded rod being vertically arranged and threadedly fitted onto the welding table.
[0016] In one feasible technical solution of this application, a T-shaped block is provided at the bottom of the threaded rod, and a connecting seat is provided on the height adjustment base plate, wherein the T-shaped block is rotatably assembled in the connecting seat.
[0017] In one feasible technical solution of this application, a stainless steel threaded sleeve is provided on the welding table, and the threaded rod is threadedly assembled in the threaded sleeve.
[0018] In one feasible technical solution of this application, a cooling box is further provided below the welding table, and the cooling box is filled with welding coolant.
[0019] In summary, this application includes at least one of the following beneficial technical effects:
[0020] During welding, the stainless steel pipe and / or flange plate to be welded can be fitted onto the welding column. Due to the support and flexible rotation of the rotating seat, the stainless steel pipe and / or flange plate can be rotated conveniently and stably, allowing the welder to form a circumferential weld while staying in a fixed position. This significantly improves the production efficiency of flange connection pipes. Moreover, the height of the welding column can be adjusted by the lifting adjustment component according to the different sizes of the accessories, making it convenient to fit stainless steel pipes of different lengths onto the welding column, greatly improving flexibility and practicality. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the simple welding fixture for flange connection pipes according to an embodiment of this application.
[0023] Figure 2 This is a schematic diagram of the flange connection pipe in an embodiment of this application.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Table frame;
[0026] 2. Welding work surface;
[0027] 3. Weld the columns;
[0028] 4. Rotating seat; 41. Rotating drum; 42. Upper flange; 43. Lower flange; 44. Bearing components; 45. Rubber ring gasket;
[0029] 5. Lifting and adjusting components; 51. Height adjustment base plate; 52. Threaded rod; 53. Rotary disc; 54. T-block; 55. Connecting seat;
[0030] 6. Threaded sleeve;
[0031] 7. Cooling box;
[0032] 100. Stainless steel pipe; 200. Flange plate. Detailed Implementation
[0033] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0034] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0035] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0037] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.
[0038] This application discloses a simple tooling for welding flanged pipes. (Refer to...) Figure 1-2 The simple welding fixture for flange connection pipes includes a table frame 1, a welding table 2, a welding column 3, a rotating seat 4, and a lifting adjustment component 5. The welding table 2 is fixed on the table frame 1. The welding column 3 is vertically slidably mounted on one corner of the welding table 2. The rotating seat 4 is rotatably connected through the welding column 3 and rests on the welding table 2. The lifting adjustment component 5 is installed on the welding table 2 and is used to adjust the height of the welding column 3. The stainless steel pipe 100 and / or flange plate 200 to be welded are fitted onto the welding column 3 and supported by the rotating seat 4. The length of the top of the welding column 3 protruding from the top of the rotating seat 4 is between 15 and 50 centimeters.
[0039] In this embodiment, the rotating seat 4 includes a rotating cylinder 41, an upper flange 42, and a lower flange 43. The upper flange 42 is fixed to the top of the rotating cylinder 41, and the lower flange 43 is fixed to the bottom of the rotating cylinder 41 and fits against the upper surface of the welding table 2. The rotating seat 4 also includes a bearing 44, which is installed between the welding column 3 and the inner peripheral wall of the rotating cylinder 41. The rotating seat 4 also includes a rubber ring gasket 45, which is bonded to the upper surface of the upper flange 42.
[0040] The rotating seat 4 designed above not only has low rotational resistance and can rotate smoothly, but the rubber ring gasket 45 also has a buffering and protective effect, effectively preventing the stainless steel pipe 100 and / or flange plate 200 from being scratched by impact.
[0041] In this embodiment, the lifting adjustment component 5 includes a height adjustment base plate 51 and a rotating assembly. The rotating assembly is arranged vertically and rotatably mounted on the welding table 2. The height adjustment base plate 51 is located below the welding table 2. The bottom of the welding column 3 is fixed to one end of the height adjustment base plate 51, and the bottom of the rotating assembly is rotatably connected to the other end of the height adjustment base plate 51.
[0042] The rotating assembly includes a threaded rod 52 and a rotating disk 53. The rotating disk 53 is vertically connected to the top of the threaded rod 52. The threaded rod 52 is arranged vertically and threadedly assembled onto the welding table 2. Specifically, a T-shaped block 54 is provided at the bottom of the threaded rod 52, and a connecting seat 55 is provided on the height adjustment base plate 51. The T-shaped block 54 is rotatably assembled into the connecting seat 55. Furthermore, a stainless steel threaded sleeve 6 is provided on the welding table 2, and the threaded rod 52 is threadedly assembled into the threaded sleeve 6.
[0043] The lifting adjustment component 5 designed above can stably drive the threaded rod 52 to rotate, and the operation and adjustment are also relatively convenient. In addition, by raising the base plate 51, the distance between the rotating component and the welding column 3 is increased, thereby freeing up a larger welding operation space, making it very convenient to use.
[0044] In order to enable the welded flange connection pipe to cool down quickly, a cooling box 7 is also installed below the welding table 2. The cooling box 7 is filled with welding coolant. After the flange connection pipe is formed, it can be placed directly into the cooling box 7.
[0045] The beneficial technical effects of the simplified welding fixture for flange connecting pipes in this application are roughly as follows:
[0046] During welding, the stainless steel pipe 100 and / or flange plate 200 to be welded can be fitted onto the welding column 3. Due to the support and flexible rotation of the rotating seat 4, the stainless steel pipe 100 and / or flange plate 200 can be rotated conveniently and stably, so that the welding worker can weld a circumferential weld while staying in a fixed position. This significantly improves the production efficiency of flange connection pipes. Moreover, depending on the size of the accessories, the height of the welding column 3 can be adjusted by the lifting adjustment component 5, so that stainless steel pipes 100 of different lengths can be fitted onto the welding column 3, greatly improving flexibility and practicality.
[0047] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A simple tooling for welding flanged pipes, characterized in that, The welding table includes a table frame (1), a welding table surface (2), a welding column (3), a rotating seat (4), and a lifting adjustment component (5). The welding table surface (2) is fixed on the table frame (1). The welding column (3) is vertically slidably mounted on one corner of the welding table surface (2). The rotating seat (4) is rotatably connected through the welding column (3). The rotating seat (4) rests on the welding table surface (2). The lifting adjustment component (5) is installed on the welding table surface (2) and is used to adjust the height of the welding column (3). The stainless steel pipe (100) and / or flange plate (200) to be welded are fitted on the welding column (3) and supported by the rotating seat (4).
2. The flange connection pipe welding simple tool according to claim 1, wherein The length of the top of the welded column (3) protruding from the top of the rotating seat (4) is between 15 and 50 centimeters.
3. The flange connection pipe welding simple tool according to claim 1, wherein The rotating seat (4) includes a rotating cylinder (41), an upper flange (42) and a lower flange (43). The upper flange (42) is fixed to the top of the rotating cylinder (41), and the lower flange (43) is fixed to the bottom of the rotating cylinder (41) and fits against the upper surface of the welding table (2).
4. The simplified welding fixture for flanged pipe connections according to claim 3, characterized in that, The rotating seat (4) also includes a bearing component (44), which is installed between the welded column (3) and the inner peripheral wall of the rotating cylinder (41).
5. The flange connection pipe welding simple tool according to claim 3, wherein The rotating seat (4) also includes a rubber ring gasket (45), which is bonded to the upper surface of the upper flange (42).
6. The flange connection pipe welding simple tool according to claim 1, wherein The lifting adjustment component (5) includes a height adjustment base plate (51) and a rotating assembly. The rotating assembly is arranged vertically and rotatably mounted on the welding table (2). The height adjustment base plate (51) is located below the welding table (2). The bottom of the welding column (3) is fixed to one end of the height adjustment base plate (51), and the bottom of the rotating assembly is rotatably connected to the other end of the height adjustment base plate (51).
7. The flange connection pipe welding simple tool according to claim 6, wherein The rotating assembly includes a threaded rod (52) and a rotating disk (53), the rotating disk (53) being vertically connected to the top of the threaded rod (52), the threaded rod (52) being arranged vertically and threadedly fitted onto the welding table (2).
8. The simplified welding fixture for flanged pipe connections according to claim 7, characterized in that, The bottom of the threaded rod (52) is provided with a T-shaped block (54), and the height adjustment base plate (51) is provided with a connecting seat (55). The T-shaped block (54) is rotatably assembled in the connecting seat (55).
9. The flange connection pipe welding simple tool according to claim 7, wherein A stainless steel threaded sleeve (6) is provided on the welding table (2), and the threaded rod (52) is threadedly assembled in the threaded sleeve (6).
10. The flange connection pipe welding simple tool according to claim 1, wherein A cooling box (7) is also provided below the welding table (2), and the cooling box (7) is filled with welding coolant.