Welding tool for whole machine handrail of small excavator
By designing a welding fixture suitable for the handlebars of mini excavators, and utilizing positioning rings and fastening mechanisms to quickly fix the handlebars, the problem of inconvenient welding positions on mini excavators is solved, and welding efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LONGKING FUJIAN EXCAVATOR CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-05-01
AI Technical Summary
The lack of suitable welding fixtures for the handlebars of small and medium-sized excavators in the current technology leads to inconvenience in fixing the welding position and low welding efficiency.
A welding fixture was designed, comprising a base plate, a support rod, a support plate, a positioning ring, a fixing rod, a positioning block, and a fastening mechanism. The positioning ring and positioning block are used to mark the position, and the handle screw and pressure block of the fastening mechanism are used to fasten the handrail of the whole machine.
This technology enables the rapid fixing of the entire handlebar of a mini excavator, improving welding efficiency.
Smart Images

Figure CN224182413U_ABST
Abstract
Description
A welding fixture for the handlebars of a small excavator Technical Field
[0001] This utility model relates to the field of welding tooling technology, and in particular to a welding tooling for the handle of a small excavator. Background Technology
[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. Welding usually requires the use of welding fixtures, which are a set of flexible welding fixtures for fixing, clamping and positioning. They are used for welding various weldable materials, including large, medium and small materials.
[0003] Currently, existing welding fixtures for excavator handlebars are often used for components on large excavators. However, there are often no suitable welding fixtures for welding handlebars on small excavators. This makes it inconvenient to fix the position when welding handlebars on small excavators, resulting in low welding efficiency and failing to meet the user's needs. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this utility model provides a welding fixture for the handlebars of mini excavators. This fixture overcomes the deficiencies of existing technologies and effectively solves the problem that there is often no suitable welding fixture for welding the handlebars of mini excavators, which makes it inconvenient to fix the position during welding and thus leads to low welding efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A welding fixture for the handle of a small excavator includes a base plate. A support rod is fixed to one top corner of the base plate, and a support plate is fixed to the top of the support rod. A fixing rod is fixed to the top of the support plate, and a positioning ring is fixed to the top of the fixing rod. A fixing plate is fixed to one outer wall of the support rod, and fastening mechanisms are provided at the top of the fixing plate and the other top corner of the base plate. A connecting plate is fixed to one top side of the base plate, and a positioning block is connected to the top of the connecting plate.
[0007] Place the mini excavator's handlebar against one side of the positioning block. Then, use the positioning ring and the positioning holes on the positioning block to calibrate the position of the mini excavator's handlebar component. Next, rotate the handle screw in the fastening mechanism to move the pressure block downwards, and fasten both ends of the mini excavator's handlebar to the bottom of the pressure block, thus completing the fastening of the mini excavator's handlebar and facilitating subsequent welding operations.
[0008] Preferably, the fastening mechanism includes an L-shaped frame, a handle screw screwed to one end of the top of the L-shaped frame, and a pressure block fixed to the bottom of the handle screw, wherein a rubber sheet is adhered to the bottom of the pressure block.
[0009] The two ends of the handrail are clamped and fixed by a fastening mechanism, and the friction between the pressure block and the two ends of the handrail is increased by the rubber sheet.
[0010] Preferably, a mounting plate is fixed to the bottom of one side of the inner wall of the L-shaped frame, and mounting holes are provided at both ends of the top of the mounting plate.
[0011] The fastening mechanism is connected and fixed to the base plate and the support plate respectively through the mounting plate.
[0012] Preferably, a connecting rod is fixed to the outer wall of the other side of the support rod, and the end of the connecting rod away from the support rod is connected and fixed to the connecting plate.
[0013] The support rod and the connecting plate are connected and fixed by a connecting rod, which improves the stability of the connecting rod and the support rod.
[0014] Preferably, the positioning block has symmetrical positioning holes on its front side and a lead screw fixed to its back side.
[0015] Positioning and limiting are achieved through positioning holes, enabling quick clamping and improving work efficiency.
[0016] Preferably, the top of the connecting plate is provided with a groove, and the groove is in sliding fit with the lead screw. A locking nut is provided on one side of the groove, and the locking nut is screwed to the lead screw.
[0017] The positioning block is secured to the connecting plate by screwing the lock nut to the lead screw.
[0018] The beneficial effects of this utility model are as follows:
[0019] By placing the mini excavator's handlebar against one side of the positioning block, and then calibrating the position of the handlebar component using the positioning ring and positioning holes on the positioning block, the handle screw in the fastening mechanism is rotated to move the pressure block downwards, thus fastening both ends of the mini excavator's handlebar to the bottom of the pressure block. This completes the fastening of the mini excavator's handlebar, facilitating subsequent welding operations. This effectively solves the problem in existing technologies where there are often no suitable welding fixtures for welding mini excavator handlebars, leading to inconvenience in fixing the position during welding and resulting in low welding efficiency. Attached Figure Description
[0020] Figure 1 is a schematic diagram of the overall structure of a welding fixture for the handle of a small excavator proposed in this utility model.
[0021] Figure 2 is a schematic diagram of the fastening mechanism of a welding fixture for the handle of a small excavator proposed in this utility model.
[0022] Figure 3 is a schematic diagram of the positioning block connection structure of a welding fixture for the handle of a small excavator proposed in this utility model.
[0023] In the diagram: 1. Base plate; 2. Support rod; 3. Support plate; 4. Fixing rod; 5. Positioning ring; 6. Fixing plate; 7. Fastening mechanism; 8. L-shaped frame; 9. Mounting plate; 10. Handle screw; 11. Pressure block; 12. Connecting plate; 13. Connecting rod; 14. Positioning block; 15. Screw; 16. Locking nut. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0025] Example:
[0026] Referring to Figures 1-3, a welding fixture for the handle of a small excavator includes a base plate 1, a support rod 2 fixed to one corner of the top of the base plate 1, a support plate 3 fixed to the top of the support rod 2, a fixing rod 4 fixed to the top of the support plate 3, a positioning ring 5 fixed to the top of the fixing rod 4, a fixing plate 6 fixed to one side of the outer wall of the support rod 2, fastening mechanisms 7 provided at the top of the fixing plate 6 and the other corner of the top of the base plate 1, a connecting plate 12 fixed to one side of the top of the base plate 1, and a positioning block 14 connected to the top of the connecting plate 12.
[0027] The fastening mechanism 7 includes an L-shaped frame 8, a handle screw 10 screwed to one end of the top of the L-shaped frame 8, and a pressure block 11 fixed to the bottom of the handle screw 10. A rubber sheet is glued to the bottom of the pressure block 11. The fastening mechanism 7 clamps and fixes both ends of the handrail of the whole machine, and the rubber sheet increases the friction between the pressure block 11 and both ends of the handrail of the whole machine. A mounting plate 9 is fixed to the bottom of the inner wall of one side of the L-shaped frame 8. Mounting holes are opened at both ends of the top of the mounting plate 9. The fastening mechanism 7 is connected and fixed to the base plate 1 and the support plate 3 respectively through the mounting plate 9.
[0028] A connecting rod 13 is fixed to the outer wall of the other side of the support rod 2. The end of the connecting rod 13 away from the support rod 2 is connected and fixed to the connecting plate 12. The connecting rod 13 connects and fixes the support rod 2 and the connecting plate 12, improving the stability of the connecting rod 13 and the support rod 2. The front of the positioning block 14 has symmetrical positioning holes, and the back of the positioning block 14 is fixed with a screw rod 15. The positioning and limiting are achieved through the positioning holes, realizing quick clamping and improving work efficiency. The top of the connecting plate 12 has a groove, which forms a sliding fit with the screw rod 15. A locking nut 16 is provided on one side of the groove. The locking nut 16 is screwed to the screw rod 15. The locking nut 16 is screwed to the screw rod 15, so that the positioning block 14 is fastened to the connecting plate 12.
[0029] Working principle:
[0030] During operation, the entire handrail of the mini excavator is placed against one side of the positioning block 14. Then, the position of the entire handrail component of the mini excavator is calibrated through the positioning ring 5 and the positioning holes on the positioning block 14. Then, the handle screw 10 in the fastening mechanism 7 is rotated to move the pressure block 11 downward, and the two ends of the entire handrail of the mini excavator are fastened to the bottom of the pressure block 11 respectively, thereby completing the fastening of the entire handrail of the mini excavator, which facilitates subsequent welding operations.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A welding fixture for the handlebars of a small excavator, comprising a base plate (1), characterized in that, A support rod (2) is fixed to one corner of the top of the base plate (1), and a support plate (3) is fixed to the top of the support rod (2). A fixing rod (4) is fixed to the top of the support plate (3), and a positioning ring (5) is fixed to the top of the fixing rod (4). A fixing plate (6) is fixed to one side of the outer wall of the support rod (2), and a fastening mechanism (7) is provided at the top of the fixing plate (6) and the other corner of the top of the base plate (1). A connecting plate (12) is fixed to one side of the top of the base plate (1), and a positioning block (14) is connected to the top of the connecting plate (12).
2. The welding fixture for the handle of a small excavator according to claim 1, characterized in that, The fastening mechanism (7) includes an L-shaped frame (8), a handle screw (10) screwed to one end of the top of the L-shaped frame (8), and a pressure block (11) fixed to the bottom of the handle screw (10), and a rubber sheet is glued to the bottom of the pressure block (11).
3. The compact excavator whole machine handrail welding tooling of claim 2, wherein, The bottom of the inner wall of one side of the L-shaped frame (8) is fixed with a mounting plate (9), and mounting holes are provided at both ends of the top of the mounting plate (9).
4. The welding fixture for the handle of a small excavator according to claim 1, characterized in that, A connecting rod (13) is fixed to the outer wall of the other side of the support rod (2), and the end of the connecting rod (13) away from the support rod (2) is connected and fixed to the connecting plate (12).
5. The welding fixture for the handle of a small excavator according to claim 1, characterized in that, The positioning block (14) has symmetrical positioning holes on its front side, and a lead screw (15) is fixed on the back side of the positioning block (14).
6. The compact excavator whole machine handrail welding tooling of claim 5, wherein, The top of the connecting plate (12) is provided with a groove, and the groove and the lead screw (15) form a sliding fit. A locking nut (16) is provided on one side of the groove, and the locking nut (16) is screwed to the lead screw (15).