Purple sand container processing and grinding device

By designing a purple clay container processing and polishing device with various combinations of electric slides and motors, the problem of insufficient adaptability of existing devices has been solved, realizing flexible polishing and automated operation of containers of different sizes and shapes, and improving the adaptability and efficiency of the equipment.

CN224182773UActive Publication Date: 2026-05-01JINGDEZHEN FANGYUAN PORCELAIN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGDEZHEN FANGYUAN PORCELAIN CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing purple clay container grinding equipment lacks flexibility and cannot effectively adapt to the needs of workpieces of different sizes and shapes, thus reducing adaptability and flexibility.

Method used

A purple clay container processing and polishing device was designed, which adopts a combination of various electric slides, motors and grinding wheels to adapt to the polishing of purple clay containers of different sizes and shapes. It integrates coarse grinding, fine grinding and polishing functions, and realizes the automated operation of multiple processes through a central control system.

Benefits of technology

It enables flexible and adaptable grinding of Zisha containers of different sizes and shapes, simplifies the process, and improves the adaptability and efficiency of the equipment.

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Abstract

The utility model relates to the field of red porcelain container grinding, in particular to a red porcelain container machining and grinding device. Comprising a workbench, a collecting cavity is formed in the top of the workbench, a mounting plate is mounted at the edge of the top of the workbench, a plurality of second electric sliding tables are vertically embedded in the side wall, close to the collecting cavity, of the mounting plate at equal intervals, and the output end of each second electric sliding table is in transmission connection with a set of electric push rods; the output end of each electric push rod is provided with a mounting shell, each mounting shell is internally provided with a fourth motor, and the output end of each fourth motor penetrates through the corresponding mounting shell and then is in transmission connection with a fixing column. A first thick grinding wheel, a second thin grinding wheel and a polishing disc are installed at the ends, away from the fourth motor, of the multiple sets of fixing columns correspondingly. The embodiment of the utility model can be suitable for grinding and polishing the purple sand containers with different sizes and shapes, and has relatively high flexibility and adaptability.
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Description

A device for processing and polishing purple clay containers Technical Field

[0001] This utility model belongs to the field of Zisha (purple clay) container polishing technology, and specifically relates to a Zisha container processing and polishing device. Background Technology

[0002] Zisha containers are various containers made of Zisha clay, mainly including Zisha teapots, Zisha cups, Zisha tea canisters, etc. The main reason for polishing Zisha containers is to improve their surface texture and aesthetics. The surface of Zisha containers usually has a rough feel, which is due to the characteristics of its material and handmade production. Through polishing, the surface of Zisha containers can be made smoother and more delicate, with a more comfortable feel, while also enhancing their overall aesthetics.

[0003] A search revealed that in the prior art, Chinese Patent Publication No. CN222308387U, authorized on January 7, 2025, discloses a purple clay teapot polishing device, including a base, several suction cups below the base, a collection box inside the base, a rotating tray above the collection box, the bottom of the rotating tray being connected to the output end of a servo motor, a storage drawer below the servo motor inside the collection box, and several exhaust fans below the storage drawer. This is the above embodiment.

[0004] However, the device still has the following drawbacks: the above embodiments lack flexibility when handling purple clay containers of different sizes and shapes, and cannot effectively adapt to the needs of various workpieces, thereby reducing flexibility and adaptability. Summary of the Invention

[0005] To address the aforementioned problems, this utility model provides a purple clay container processing and polishing device, including a worktable. A collection cavity is formed at the top of the worktable, and an mounting plate is installed at the top edge of the worktable. Several sets of second electric slides are vertically embedded at equal intervals on the side wall of the mounting plate near the collection cavity. Each set of second electric slides has an electric push rod connected to its output end. Each set of electric push rods has a mounting shell installed at its output end. A fourth motor is installed inside each mounting shell. The output end of each fourth motor passes through the mounting shell and is connected to a set of fixed columns. A coarser first grinding wheel, a finer second grinding wheel, and a polishing disc are respectively installed at the ends of the fixed columns furthest from the fourth motors.

[0006] Furthermore, a movable groove is provided on one side wall of the workbench, the movable groove is connected to the collection chamber, an installation frame is movably engaged inside the workbench, one end of the installation frame passes through the movable groove and is fitted with a handle, and a filter screen is installed inside the installation frame.

[0007] Furthermore, the fixed column is located at the end of the mounting shell away from the electric push rod, and two sets of air pumps are symmetrically installed at the bottom of the workbench. The air inlet of the air pump is connected to an air guide pipe, and the other end of the air guide pipe extends into the workbench.

[0008] Furthermore, two sets of lead screws are rotatably connected inside the collection chamber. The lead screws are located above the mounting frame. Two sets of first motors are symmetrically arranged at one end of the worktable. The output end of each set of first motors passes through the worktable and is connected to one of the lead screws. A set of storage plates is threaded onto the two sets of lead screws.

[0009] Furthermore, a second motor is provided at the bottom of the shelf, and the output end of the second motor passes through the shelf and is connected to a first connecting column. A first fixing plate is installed on the top of the first connecting column, and the first fixing plate is located above the shelf.

[0010] Furthermore, a vertical plate is installed at the top of the shelf away from the first fixed plate, and a first electric slide is embedded in the side wall of the vertical plate near the first fixed plate. A moving plate is connected to the output end of the first electric slide.

[0011] Furthermore, a third motor is provided above the movable plate, and the output end of the third motor passes through the movable plate and is connected to a second connecting column. A second fixing plate is installed at the bottom of the second connecting column.

[0012] Furthermore, the second fixed plate is located below the movable plate and directly above the first fixed plate, and a central control system is installed on one side wall of the workbench.

[0013] The beneficial effects of this utility model are:

[0014] 1. The second electric slide is activated, which moves the electric push rod and simultaneously moves the first grinding wheel, the second grinding wheel, or the polishing disc. The electric push rod moves the first grinding wheel, the second grinding wheel, or the polishing disc, which can adapt to grinding and polishing purple clay containers of different sizes and shapes, and has strong flexibility and adaptability.

[0015] 2. When the fourth motor is started, it drives the fixed column to rotate, which in turn drives the first grinding wheel, the second grinding wheel or the polishing disc to rotate. The first grinding wheel, the second grinding wheel and the polishing disc sequentially perform grinding and polishing work on the purple clay container from coarse to fine. It integrates multiple functions such as coarse grinding, fine grinding and polishing, and can complete all processes from preliminary processing to final product on one machine, simplifying the process flow.

[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description, claims, and drawings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 shows a schematic diagram of the grinding device according to an embodiment of the present invention;

[0019] Figure 2 shows a split schematic diagram of the grinding device according to an embodiment of the present invention;

[0020] Figure 3 shows a cross-sectional schematic diagram of a grinding device according to an embodiment of the present invention;

[0021] Figure 4 shows a schematic diagram of the shelf structure according to an embodiment of the present utility model;

[0022] Figure 5 shows an enlarged view of part A according to an embodiment of the present invention.

[0023] In the diagram: 1. Workbench; 2. Collection chamber; 3. Moving trough; 4. Mounting frame; 5. Handle; 6. Filter screen; 7. Air pump; 8. Air guide pipe; 9. Lead screw; 10. First motor; 11. Shelf plate; 12. Second motor; 13. First connecting column; 14. First fixing plate; 15. Vertical plate; 16. First electric slide; 17. Moving plate; 18. Third motor; 19. Second connecting column; 20. Second fixing plate; 21. Mounting plate; 22. Second electric slide; 23. Electric push rod; 24. Mounting shell; 25. Fourth motor; 26. Fixing column; 27. First grinding wheel; 28. Second grinding wheel; 29. ​​Polishing disc; 30. Central control system. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] This utility model provides a purple clay container processing and polishing device, including a workbench 1, as exemplarily shown in Figures 1, 2, and 3. A central control system 30 is installed on one side wall of the workbench 1. A collection chamber 2 is opened on the top of the workbench 1. A moving groove 3 is opened on one side wall of the workbench 1, and the moving groove 3 communicates with the collection chamber 2. A mounting frame 4 is movably engaged inside the workbench 1. One end of the mounting frame 4 passes through the moving groove 3 and is fitted with a handle 5. A filter is installed inside the mounting frame 4. 6. Two sets of air pumps 7 are symmetrically installed at the bottom of the workbench 1. The air inlet of the air pump 7 is connected to an air guide pipe 8. The other end of the air guide pipe 8 extends into the workbench 1. Two sets of lead screws 9 are rotatably connected in the collection chamber 2. The lead screws 9 are located above the mounting frame 4. Two sets of first motors 10 are symmetrically arranged at one end of the workbench 1. The output end of each set of first motors 10 passes through the workbench 1 and is driven to one of the lead screws 9. A set of storage plates 11 are threadedly connected to the two sets of lead screws 9.

[0026] For example, as shown in Figures 1, 3, and 4, a second motor 12 is provided at the bottom of the shelf 11. The output end of the second motor 12 passes through the shelf 11 and is connected to a first connecting post 13. A first fixing plate 14 is installed on the top of the first connecting post 13. The first fixing plate 14 is located above the shelf 11. A vertical plate 15 is installed at the top of the shelf 11 away from the first fixing plate 14. A first electric slide 16 is embedded in the side wall of the vertical plate 15 near the first fixing plate 14. A moving plate 17 is connected to the output end of the first electric slide 16. A third motor 18 is provided above the moving plate 17. The output end of the third motor 18 passes through the moving plate 17 and is connected to a second connecting post 19. A second fixing plate 20 is installed at the bottom of the second connecting post 19. The second fixing plate 20 is located below the moving plate 17 and directly above the first fixing plate 14.

[0027] For example, as shown in Figures 2, 3, and 5, a mounting plate 21 is installed at the top edge of the workbench 1. Several sets of second electric slides 22 are vertically embedded at equal intervals on the side wall of the mounting plate 21 near the collection chamber 2. Each set of second electric slides 22 is driven to a set of electric push rods 23 at its output end. Each set of electric push rods 23 is installed to a set of mounting shells 24 at its output end. Each set of mounting shells 24 is equipped with a set of fourth motors 25. The output end of each set of fourth motors 25 passes through the mounting shell 24 and is driven to a set of fixing posts 26. The fixing posts 26 are located at the end of the mounting shell 24 away from the electric push rods 23. A coarser first grinding wheel 27, a finer second grinding wheel 28, and a polishing disc 29 are respectively installed at the ends of the several sets of fixing posts 26 away from the fourth motors 25.

[0028] Working principle: Place the purple clay container to be processed on top of the first fixed plate 14, start the first electric slide 16 to drive the moving plate 17 down and at the same time drive the second fixed plate 20 down. The first fixed plate 14 and the second fixed plate 20 can fix purple clay containers of different shapes and sizes.

[0029] The first motor 10 is started, which drives the lead screw 9 to rotate, and at the same time moves the placement plate 11 and the purple clay container to the set position. The second electric slide 22 is started, which drives the electric push rod 23 to move, and at the same time moves the first grinding wheel 27, the second grinding wheel 28 or the polishing disc 29. The electric push rod 23 is started, which drives the first grinding wheel 27, the second grinding wheel 28 or the polishing disc 29 to move. The fourth motor 25 is started, which drives the fixed column 26 to rotate, and at the same time drives the first grinding wheel 27, the second grinding wheel 28 or the polishing disc 29 to rotate. The first grinding wheel 27, the second grinding wheel 28 and the polishing disc 29 sequentially perform grinding and polishing work on the purple clay container from coarse to fine.

[0030] Simultaneously, the second motor 12 and the third motor 18 are started, which drive the first fixed plate 14 and the second fixed plate 20 to rotate, and at the same time drive the purple clay container to rotate, so that the first grinding wheel 27, the second grinding wheel 28 and the polishing disc 29 can grind and polish different positions of the purple clay container.

[0031] When using the equipment, start the air pump 7 to allow the dust generated during grinding and polishing to enter the collection chamber 2. The dust is placed on top of the filter screen 6, and the gas is output through the filter screen 6.

[0032] Pulling handle 5 moves the mounting frame 4 out of the workbench 1, allowing for cleaning of the filter screen 6 and the inner wall of the workbench 1.

[0033] The second electric slide 22 is activated, which moves the electric push rod 23 and simultaneously moves the first grinding wheel 27, the second grinding wheel 28, or the polishing disc 29. The electric push rod 23 is activated, which moves the first grinding wheel 27, the second grinding wheel 28, or the polishing disc 29. This allows for the grinding and polishing of purple clay containers of different sizes and shapes, and it has strong flexibility and adaptability.

[0034] When the fourth motor 25 is started, it drives the fixed column 26 to rotate, which in turn drives the first grinding wheel 27, the second grinding wheel 28 or the polishing disc 29 to rotate. The first grinding wheel 27, the second grinding wheel 28 and the polishing disc 29 sequentially perform grinding and polishing work on the purple clay container from coarse to fine. It integrates multiple functions such as coarse grinding, fine grinding and polishing, and can complete all processes from preliminary processing to final product on one machine, simplifying the process flow.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A kind of purple sand container processing and polishing device, including workbench (1), it is characterized in that: The top of the workbench (1) is provided with a collection cavity (2). An installation plate (21) is installed at the top edge of the workbench (1). Several sets of second electric slides (22) are vertically embedded at equal intervals on the side wall of the installation plate (21) near the collection cavity (2). Each set of second electric slides (22) is connected to a set of electric push rods (23) at the output end. Each set of electric push rods (23) is connected to a set of installation shells (24) at the output end. Each set of installation shells (24) is connected to a set of fourth motors (25). Each set of fourth motors (25) is connected to a set of fixed columns (26) after passing through the installation shells (24). The ends of several sets of fixed columns (26) away from the fourth motors (25) are respectively equipped with a coarser first grinding wheel (27), a finer second grinding wheel (28), and a polishing disc (29).

2. The device according to claim 1, wherein: A movable groove (3) is provided on one side wall of the workbench (1). The movable groove (3) is connected to the collection chamber (2). An installation frame (4) is movably connected inside the workbench (1). One end of the installation frame (4) passes through the movable groove (3) and is fitted with a handle (5). A filter screen (6) is installed inside the installation frame (4).

3. The device according to claim 1, wherein: The fixed column (26) is located at the end of the mounting shell (24) away from the electric push rod (23). Two sets of air pumps (7) are symmetrically installed at the bottom of the workbench (1). The air inlet of the air pump (7) is connected to the air guide pipe (8), and the other end of the air guide pipe (8) extends into the workbench (1).

4. The device according to claim 1, wherein: Two sets of lead screws (9) are rotatably connected inside the collection chamber (2). The lead screws (9) are located above the mounting frame (4). Two sets of first motors (10) are symmetrically arranged at one end of the workbench (1). The output end of each set of first motors (10) passes through the workbench (1) and is connected to one set of lead screws (9). A set of storage plates (11) is threaded onto the two sets of lead screws (9).

5. The device according to claim 4, wherein: A second motor (12) is provided at the bottom of the shelf (11). The output end of the second motor (12) passes through the shelf (11) and is connected to a first connecting column (13). A first fixing plate (14) is installed on the top of the first connecting column (13). The first fixing plate (14) is located above the shelf (11).

6. The device according to claim 5, wherein: A vertical plate (15) is installed at the top of the shelf (11) away from the first fixed plate (14). A first electric slide (16) is embedded in the side wall of the vertical plate (15) near the first fixed plate (14). A moving plate (17) is connected to the output end of the first electric slide (16).

7. The purple clay container processing and polishing device according to claim 6, characterized in that: A third motor (18) is provided above the movable plate (17). The output end of the third motor (18) passes through the movable plate (17) and is connected to a second connecting column (19). A second fixing plate (20) is installed at the bottom of the second connecting column (19).

8. The device according to claim 7, wherein: The second fixed plate (20) is located below the movable plate (17) and directly above the first fixed plate (14). A central control system (30) is installed on one side wall of the workbench (1).

Citation Information

Patent Citations

  • Polishing device for dark-red enameled pottery

    CN222308387U