Rapid round steel butt joint device

Abstract

The utility model discloses a rapid round steel butt joint device which is mainly composed of a shell, clamping mechanisms symmetrically arranged at the two ends of the shell and a driving mechanism located in the shell. The clamping mechanism is connected with the shell in a sliding mode through a connecting sliding block and comprises a base fixed to the connecting sliding block, a lower arc-shaped base and an upper arc-shaped base on the base are connected in a hinged and threaded mode, and a clamping screw and an arc-shaped pressing block are arranged to stably clamp round steel. The driving mechanism comprises a driving rack fixed to the connecting sliding block, a driving gear meshed with the driving rack and connected with the driving rack through a rotating shaft, and a rotating disc. According to the device, through the ingenious structural design, on the aspect of butt joint precision, position deviation can be effectively reduced, the butt joint coaxiality of round steel is improved, and the high-end manufacturing requirement is met; in terms of working efficiency, the position of round steel can be rapidly adjusted, and working time is shortened; and in the aspect of safety, the round steel is prevented from sliding off, the device adapts to complex operation environments, and the remarkable application value in industrial production is achieved.

Description

Technical Field

[0001] This utility model relates to the field of round steel butt welding technology, specifically a rapid round steel butt welding device. Background Technology

[0002] In modern industrial production, round steel bars are a commonly used material in construction and machinery manufacturing, and often require butt welding to meet the needs of different projects and products. Traditional round steel bar butt welding methods mostly rely on manual operation, using simple tools such as wrenches and clamps for positioning and fixing. This method has many drawbacks.

[0003] Firstly, the precision of manual operation is difficult to guarantee, resulting in significant coaxiality deviations in the butt joints of round steel bars. In high-end manufacturing fields where stringent connection precision requirements exist, this can severely impact product quality and lead to higher defect rates. For example, in the manufacturing of aerospace components, insufficient precision in the butt joints of round steel bars can cause serious safety hazards.

[0004] Secondly, the traditional docking process is extremely cumbersome, requiring workers to adjust the position of the round steel multiple times, which consumes a lot of time and labor costs. Especially in large construction sites or machine processing workshops, where the task of docking batches of round steel is heavy, the inefficient docking method seriously restricts the progress of the project.

[0005] Thirdly, some existing simple butt welding tools lack stability when clamping round steel bars, making them prone to slippage. This not only endangers operator safety but may also damage equipment and the surrounding environment. In complex operating environments, such as high-temperature and high-humidity factory workshops, the performance of traditional butt welding tools is significantly reduced. Therefore, developing a device that can quickly, accurately, and safely butt weld round steel bars has become an urgent problem to be solved in current industrial production. To address these issues, a rapid butt welding device for round steel bars is proposed. Summary of the Invention

[0006] The purpose of this invention is to solve the above-mentioned problems and provide a quick docking device for round steel bars.

[0007] The specific solution of this utility model is: a quick docking device for round steel, comprising: a housing, wherein clamping mechanisms are symmetrically provided at both ends of the housing, the clamping mechanisms are used to clamp round steel, a connecting slider is provided at the bottom of the clamping mechanism, the connecting slider is slidably connected to the housing, and a driving mechanism is provided inside the housing, the driving mechanism is connected to the clamping mechanisms at both ends through the connecting slider, and is used to drive the clamping mechanisms at both ends to move towards or away from each other;

[0008] The clamping mechanism includes:

[0009] The base is fixedly connected to the outer end of the connecting slider;

[0010] The lower arc-shaped seat is fixedly connected to the base at its bottom;

[0011] The upper arc-shaped seat has one end hinged to the lower arc-shaped seat and the other end threaded to the lower arc-shaped seat. The top of the upper arc-shaped seat is provided with a clamping screw, which passes through the upper arc-shaped seat and is set vertically downward. The bottom of the clamping screw is provided with an arc-shaped pressure block, which is adapted to the outer contour of the round steel to be clamped.

[0012] Furthermore, the drive mechanism includes:

[0013] Two drive racks are rotationally symmetrically arranged at both ends of the housing and are fixedly connected to the connecting sliders at both ends;

[0014] A rotating shaft passes vertically through the middle of the housing from bottom to top and is rotatably connected to the housing. The housing is provided with a drive gear that meshes with the drive racks on both sides. The drive gear is fixedly connected to the middle of the rotating shaft.

[0015] A rotating disk is located at the lower end of a rotating shaft and is fixedly connected to the rotating shaft, and there is a gap between the rotating disk and the ground.

[0016] Furthermore, both the lower arc-shaped seat and the upper arc-shaped seat have a connecting groove at one end of their threaded connection. A connecting screw is hinged in the connecting groove of the lower arc-shaped seat, and a connecting sleeve is threadedly connected to the other end of the connecting screw. The diameter of the connecting sleeve is larger than the width of the connecting groove, and a handle is provided on the top of the connecting sleeve.

[0017] Furthermore, the lower end of the arc-shaped pressure block is provided with a fabric-reinforced rubber layer.

[0018] This utility model has the following beneficial effects:

[0019] 1. Regarding docking accuracy, the device's clamping mechanism is ingeniously designed. Through the hinged and threaded connection of the upper and lower arc-shaped seats, it can tightly conform to the outer contour of the round steel. Furthermore, the arc-shaped pressure block is adapted to the round steel, ensuring stable clamping of the round steel under the action of the clamping screw, effectively reducing positional deviations caused by unstable clamping. Simultaneously, the drive rack and drive gear of the drive mechanism are precisely matched. When the rotating shaft drives the drive gear, it enables the clamping mechanisms at both ends to move synchronously and uniformly towards or away from each other, greatly improving the coaxiality of the round steel docking. This meets the stringent requirements of high-precision docking in high-end manufacturing fields, reducing product defect rates. For example, in the manufacturing of precision mechanical parts, it can significantly improve product quality.

[0020] 2. In terms of work efficiency, this device achieves rapid operation. The rotating disc in the drive mechanism allows operators to easily apply force; rotating the disc drives the clamping mechanism via the rotating shaft, drive gear, and drive rack, quickly adjusting the position of the round steel bars, eliminating the need for repeated manual adjustments as in traditional methods. Furthermore, the graduated markings on the base allow operators to intuitively grasp the position of the clamping mechanism, further improving operational efficiency. In scenarios with batch round steel bar docking tasks, such as large construction sites or machining workshops, it can significantly shorten operation time, accelerate project progress, and reduce labor costs.

[0021] 3. In terms of safety, this device has significant advantages. The connecting slider at the bottom of the clamping mechanism is stably connected to the housing, ensuring that the round steel will not slip during the docking process and protecting the operator's safety. The rubber layer at the lower end of the arc-shaped pressure block not only enhances the friction with the round steel, preventing it from slipping during clamping, but also provides cushioning protection, avoiding damage to the surface of the round steel. In addition, the height-adjustable support feet at the bottom of the housing enable the device to maintain horizontal stability under different ground conditions, reducing the safety risks caused by device shaking and ensuring reliable operation even in complex working environments. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram showing the connection between the drive mechanism and the clamping mechanism;

[0024] In the diagram: 1. Housing; 2. Clamping mechanism; 201. Base; 202. Lower arc-shaped seat; 203. Upper arc-shaped seat; 204. Clamping screw; 205. Arc-shaped pressure block; 206. Connecting groove; 207. Connecting sleeve; 208. Connecting screw; 3. Connecting slider; 4. Drive mechanism; 401. Drive rack; 402. Rotating shaft; 403. Rotating disk; 404. Drive gear; 5. Round steel. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0027] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0028] Please refer to Figures 1-2 A quick docking device for round steel bars 5 includes: a housing 1, with clamping mechanisms 2 symmetrically arranged at both ends of the housing 1, the clamping mechanisms 2 being used to clamp the round steel bars 5, a connecting slider 3 being provided at the bottom of the clamping mechanism 2, the connecting slider 3 being slidably connected to the housing 1, and a driving mechanism 4 being provided inside the housing 1, the driving mechanism 4 being connected to the clamping mechanisms 2 at both ends through the connecting slider 3, and being used to drive the clamping mechanisms 2 at both ends to move towards or away from each other;

[0029] The clamping mechanism 2 includes:

[0030] Base 201, which is fixedly connected to the outer end of connecting slider 3;

[0031] The lower arc-shaped seat 202 is fixedly connected to the base 201 at its bottom.

[0032] An upper arc-shaped seat 203 is hinged at one end to a lower arc-shaped seat 202 and threaded at the other end. A clamping screw 204 is provided at the top of the upper arc-shaped seat 203. The clamping screw 204 passes through the upper arc-shaped seat 203 and is set vertically downward. An arc-shaped pressure block 205 is provided at the bottom of the clamping screw 204. The arc-shaped pressure block 205 is adapted to the outer contour of the round steel 5 that needs to be clamped.

[0033] In this embodiment, the driving mechanism 4 includes:

[0034] Two drive racks 401 are rotationally symmetrically arranged at both ends of the housing 1 and are fixedly connected to the connecting sliders 3 at both ends;

[0035] A rotating shaft 402 passes vertically through the middle of the housing 1 from bottom to top and is rotatably connected to the housing 1. The housing 1 is provided with a drive gear 404 that meshes with the drive racks 401 on both sides. The drive gear 404 is fixedly connected to the middle of the rotating shaft 402.

[0036] A rotating disk 403 is located at the lower end of a rotating shaft 402 and is fixedly connected to the rotating shaft 402. The rotating disk 403 has a gap with the ground.

[0037] In this embodiment, both the lower arc-shaped seat 202 and the upper arc-shaped seat 203 are provided with a connecting groove 206 at one end of their threaded connection. A connecting screw 208 is hinged in the connecting groove 206 of the lower arc-shaped seat 202. A connecting sleeve 207 is threadedly connected to the other end of the connecting screw 208. The diameter of the connecting sleeve 207 is larger than the width of the connecting groove 206. A handle is provided on the top of the connecting sleeve 207.

[0038] In this embodiment, the lower end of the arc-shaped pressure block 205 is provided with a fabric-reinforced rubber layer.

[0039] This utility model has the following beneficial effects:

[0040] 1. Regarding docking accuracy, the clamping mechanism 2 of the device is ingeniously designed. Through the hinged and threaded connection between the upper arc-shaped seat 203 and the lower arc-shaped seat 202, it can closely fit the outer contour of the round steel 5. The arc-shaped pressure block 205 is adapted to the round steel 5. Under the action of the clamping screw 204, it can ensure that the round steel 5 is stably clamped, effectively reducing positional deviations caused by unstable clamping. At the same time, the drive rack 401 and drive gear 404 of the drive mechanism 4 are precisely matched. When the rotating shaft 402 drives the drive gear 404 to rotate, it can make the two clamping mechanisms 2 move synchronously and uniformly towards or away from each other, which greatly improves the coaxiality of the round steel 5 docking, meets the strict requirements of high-precision docking in the high-end manufacturing field, and reduces the product defect rate. For example, in the manufacturing of precision mechanical parts, it can significantly improve product quality.

[0041] 2. In terms of work efficiency, this device achieves rapid operation. The rotating disk 403 in the drive mechanism 4 facilitates the operator's application of force. Rotating the rotating disk 403 drives the clamping mechanism 2 via the rotating shaft 402, drive gear 404, and drive rack 401, quickly adjusting the position of the round steel 5 without the need for repeated manual adjustments as in traditional methods. Moreover, the scale markings on the base 201 allow the operator to intuitively grasp the position of the clamping mechanism 2, further improving operational efficiency. In scenarios such as large construction sites or machining workshops with batches of round steel 5 to be joined, it can significantly shorten operation time, accelerate project progress, and reduce labor costs.

[0042] 3. In terms of safety, this device has significant advantages. The connecting slider 3 at the bottom of the clamping mechanism 2 is stably connected to the housing 1, ensuring that the round steel 5 will not slip during the docking process, thus protecting the operator's safety. The rubber layer at the lower end of the arc-shaped pressure block 205 not only enhances the friction on the round steel 5, preventing it from slipping during clamping, but also provides cushioning protection, preventing damage to the surface of the round steel 5. In addition, the height-adjustable support feet at the bottom of the housing 1 enable the device to maintain horizontal stability under different ground conditions, reducing the safety risks caused by device shaking, and ensuring reliable operation even in complex working environments.

Claims

1. A quick-connection device for round steel bars, comprising: The housing is characterized in that: clamping mechanisms are symmetrically provided at both ends of the housing, the clamping mechanisms are used to clamp round steel bars, the bottom of the clamping mechanisms is provided with connecting sliders, the connecting sliders are slidably connected to the housing, and a driving mechanism is provided inside the housing, the driving mechanism is connected to the clamping mechanisms at both ends through the connecting sliders, and is used to drive the clamping mechanisms at both ends to move towards each other or away from each other; The clamping mechanism includes: The base is fixedly connected to the outer end of the connecting slider; The lower arc-shaped seat is fixedly connected to the base at its bottom; The upper arc-shaped seat has one end hinged to the lower arc-shaped seat and the other end threaded to the lower arc-shaped seat. The top of the upper arc-shaped seat is provided with a clamping screw, which passes through the upper arc-shaped seat and is set vertically downward. The bottom of the clamping screw is provided with an arc-shaped pressure block, which is adapted to the outer contour of the round steel to be clamped.

2. The quick-connection device for round steel bars according to claim 1, characterized in that: The drive mechanism includes: Two drive racks are rotationally symmetrically arranged at both ends of the housing and are fixedly connected to the connecting sliders at both ends; A rotating shaft passes vertically through the middle of the housing from bottom to top and is rotatably connected to the housing. The housing is provided with a drive gear that meshes with the drive racks on both sides. The drive gear is fixedly connected to the middle of the rotating shaft. A rotating disk is located at the lower end of a rotating shaft and is fixedly connected to the rotating shaft, and there is a gap between the rotating disk and the ground.

3. The quick-connection device for round steel bars according to claim 1, characterized in that: Both the lower arc-shaped seat and the upper arc-shaped seat have a connecting groove at one end of their threaded connection. A connecting screw is hinged in the connecting groove of the lower arc-shaped seat. A connecting sleeve is threadedly connected to the other end of the connecting screw. The diameter of the connecting sleeve is larger than the width of the connecting groove. A handle is provided on the top of the connecting sleeve.

4. The quick-connection device for round steel bars according to claim 1, characterized in that: The lower end of the arc-shaped pressure block is provided with a fabric-reinforced rubber layer.

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