Sampling, temperature measuring, slag salvaging and cylinder pressing integrated robot
The integrated robot for sampling, temperature measurement, slag removal, and cylinder pressing solves the problems of low safety, unstable efficiency, and insufficient data accuracy of manual operation in the metallurgical and casting industries, and realizes efficient and safe integrated operation of temperature measurement and slag removal.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU YISHUN INTELLIGENT EQUIPMENT CO LTD
- Filing Date
- 2025-02-24
- Publication Date
- 2026-05-01
AI Technical Summary
The existing manual furnace operation in the metallurgical and casting industries suffers from low safety, unstable efficiency, and insufficient data accuracy. In addition, the existing automated equipment occupies a large area, has low coordination efficiency, and is cumbersome to switch functions.
Design a robot that integrates sampling, temperature measurement, slag removal, and cylinder pressing. It includes a connecting frame, width adjustment component, angle adjustment component, moving component, and retrieval and sampling component. It works in coordination with a PLC controller to achieve integrated operation of temperature measurement and retrieval and sampling.
It improves operational safety, reduces equipment footprint, increases operational efficiency and data accuracy, and simplifies function switching processes.
Smart Images
Figure CN224183066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of robotics technology, specifically to an integrated robot that combines sampling, temperature measurement, slag removal, and cylinder pressing. Background Technology
[0002] In industrial production such as metallurgy and casting, furnace operations require frequent steel temperature monitoring, composition sampling, and slag removal. Traditional methods rely on manual operation, which has the following problems: low safety: workers are in close contact with high-temperature molten metal, which can easily lead to burns, gas poisoning, and other accidents; unstable efficiency: the pace of manual operation is limited by the worker's experience and physical strength, which can easily lead to fluctuations in production rhythm; insufficient data accuracy: manual temperature measurement and sampling are easily affected by environmental interference, affecting the accuracy of smelting process control. Although some automated equipment (such as single-function temperature measuring robots and independent slag removal devices) have been put into use, the multi-module separate design results in large equipment footprints, low collaborative efficiency, and cumbersome manual intervention required for function switching, which affects efficiency. Therefore, we propose an integrated robot that combines sampling, temperature measurement, slag removal, and cylinder pressing. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a robot that integrates sampling, temperature measurement, slag removal and pressing cylinder, which can simultaneously perform temperature measurement and slag removal, reduce the floor space, improve efficiency, and effectively solve the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a robot integrating sampling, temperature measurement, slag removal, and cylinder pressing, comprising a connecting frame and a retrieval and sampling component;
[0005] Connection frame: There are two. The right side of the left connection frame has a sliding groove, and the right connection frame is slidably connected inside the sliding groove. Width adjustment components are installed on the rear side of the two connection frames. An angle adjustment component is installed on the rear side of the width adjustment component. A moving component is installed on the rear side of the angle adjustment component. A height adjustment component is installed on the lower side of the moving component. A groove is opened on the lower side of the connection frame. A temperature sensor is installed inside the groove. The temperature sensor is bidirectionally electrically connected to an external PLC controller.
[0006] The slag retrieval and sampling assembly includes a support plate, a connecting plate, and a retrieval and sampling net. The support plate and the connecting plate are fixed inside the connecting frame on the right side. There are two retrieval and sampling nets. The retrieval and sampling net on the left side is fixed to the lower side inside the connecting frame on the left side, and the retrieval and sampling net on the right side is fixed to the upper side of the support plate and the connecting plate. The support plate is slidably connected inside the chute. The slag is retrieved and sampled by setting up the slag retrieval and sampling assembly.
[0007] Furthermore, the width adjustment component includes a fixed frame, movable bars, a bidirectional screw, and a first motor. Movable bars are fixed to the rear side of the connecting frame, and the upper ends of the two movable bars are slidably connected to the inside of the fixed frame. Threaded holes are opened on the upper side of the movable bars, and the threads of the two threaded holes are opposite. The bidirectional screw is connected to the internal threads of the two threaded holes. The bidirectional screw is welded together from two threaded rods with opposite threads. The bidirectional screw is rotatably connected to the inside of the fixed frame. The first motor is installed on the left side of the fixed frame, and the output shaft of the first motor is fixed to the left end of the bidirectional screw. The input end of the first motor is electrically connected to the output end of an external PLC controller. The width between the two connecting frames is adjusted by setting the width adjustment component.
[0008] Furthermore, the angle adjustment assembly includes a second connecting plate, a connecting rod, a first connecting frame, and a second motor. The second connecting plate is fixed to the rear side of the fixed frame. Two corresponding connecting rods are fixed to the left and right sides of the second connecting plate. Two corresponding rotating holes are opened on the left and right sides of the first connecting frame. The two connecting rods are rotatably connected to the inside of the two rotating holes. The second motor is installed on the left side of the first connecting frame. The output shaft of the second motor is fixed to the left end of the left connecting rod. The input end of the second motor is electrically connected to the output end of an external PLC controller. The tilt angle of the two connecting frames is adjusted by setting the angle adjustment assembly.
[0009] Furthermore, it also includes a fixing component, which comprises a fixing plate, a slot, a fixing frame, an electric telescopic rod, and a clamping head. The right end of the connecting rod on the right side is fixed with a fixing plate. The circumferential surface of the fixing plate has evenly distributed slots. The upper side of the connecting frame is fixed with a fixing frame. The electric telescopic rod is installed inside the fixing frame. The telescopic arm of the electric telescopic rod is fixed with a clamping head, which engages with the slot on the upper side. The input end of the electric telescopic rod is electrically connected to the output end of an external PLC controller. The fixing component is used to fix the connecting rod on the right side.
[0010] Furthermore, the movable component includes a second connecting frame, a second hydraulic rod, and a support bar. The second hydraulic rod is installed on the front side of the second connecting frame, and the support bar is fixed on the telescopic arm of the second hydraulic rod. The support bar is fixed on the upper side of the first connecting frame. The input end of the second hydraulic rod is electrically connected to the output end of an external PLC controller. The position of the two connecting frames is adjusted by setting the movable component.
[0011] Furthermore, the height adjustment assembly includes a base plate and a first hydraulic rod. Four corresponding first hydraulic rods are installed on the upper side of the base plate. The telescopic arms of the four first hydraulic rods are all fixed to the lower side of the connecting frame two. The input end of the first hydraulic rod is electrically connected to the output end of an external PLC controller. The height of the two connecting frames is adjusted by setting the height adjustment assembly.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This integrated robot for sampling, temperature measurement, slag removal, and cylinder pressing has the following advantages:
[0013] 1. By setting a temperature sensor, the temperature inside the furnace can be continuously monitored. When the production temperature is reached, the two first hydraulic rods can be controlled to retract, causing the two connecting frames to move downward into the furnace. Then, the second hydraulic rod is activated to move the two connecting frames inside the furnace. In this way, the residue inside the furnace can be retrieved and sampled, which is extremely convenient.
[0014] 2. By setting up a width adjustment component, the first motor can be started during use according to the size of the furnace body, causing the bidirectional screw to rotate. The rotation of the bidirectional screw drives the two moving bars to move, and the movement of the two moving bars causes the two connecting frames to move. In this way, the position of the two retrieval and sampling nets can be adjusted, and after adjustment, it is very convenient to retrieve and sample furnace bodies of different sizes. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the salvage and sampling component structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model.
[0018] In the diagram: 1. Connecting frame; 2. Height adjustment assembly; 21. Base plate; 22. First hydraulic rod; 3. Slide groove; 4. Salvage and sampling assembly; 41. Support plate; 42. Connecting plate one; 43. Salvage and sampling net; 5. Width adjustment assembly; 51. Fixed frame; 52. Moving bar; 53. Bidirectional screw; 54. First motor; 6. Angle adjustment assembly; 61. Connecting plate two; 62. Connecting rod; 63. Connecting frame one; 64. Second motor; 7. Fixing assembly; 71. Fixing plate; 72. Slot; 73. Fixing frame; 74. Electric telescopic rod; 75. Clip head; 8. Moving assembly; 81. Connecting frame two; 82. Second hydraulic rod; 83. Support bar; 9. Temperature sensor. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3 This embodiment provides a technical solution: a robot integrating sampling, temperature measurement, slag removal, and cylinder pressing, including a connecting frame 1 and a retrieval and sampling component 4;
[0021] Connecting frame 1: Two frames are provided. The right side of the left connecting frame 1 has a sliding groove 3, and the right connecting frame 1 is slidably connected inside the sliding groove 3. Width adjustment components 5 are installed on the rear side of both connecting frames 1. An angle adjustment component 6 is installed on the rear side of the width adjustment component 5. A moving component 8 is installed on the rear side of the angle adjustment component 6. A height adjustment component 2 is installed below the moving component 8. A groove is opened on the lower side of the connecting frame 1, and a temperature sensor 9 is installed inside the groove. The temperature sensor 9 is bidirectionally electrically connected to an external PLC controller. The width adjustment component 5 includes a fixed frame 51, a moving bar 52, a bidirectional screw 53, and a first motor 54. The moving bar 52 is fixed on the rear side of the connecting frame 1, and the upper ends of the two moving bars 52 are slidably connected. Inside the fixed frame 51, the upper side of the moving bar 52 has threaded holes with opposite threads. A bidirectional screw 53 is connected to the internal threads of the two threaded holes. The bidirectional screw 53 is welded from two threaded rods with opposite threads. The bidirectional screw 53 is rotatably connected inside the fixed frame 51. A first motor 54 is installed on the left side of the fixed frame 51. The output shaft of the first motor 54 is fixed to the left end of the bidirectional screw 53. The input end of the first motor 54 is electrically connected to the output end of an external PLC controller. The angle adjustment assembly 6 includes a second connecting plate 61, a connecting rod 62, a first connecting bracket 63, and a second motor 64. The second connecting plate 61 is fixed to the rear side of the fixed frame 51. Two corresponding connecting rods 62 are fixed to the left and right sides of the second connecting plate 61. The connecting frame 63 has two corresponding rotating holes on its left and right sides. Two connecting rods 62 are rotatably connected to the inside of the two rotating holes. A second motor 64 is installed on the left side of the connecting frame 63. The output shaft of the second motor 64 is fixed to the left end of the connecting rod 62 on the left side. The input end of the second motor 64 is electrically connected to the output end of an external PLC controller. The connecting frame 63 also includes a fixing component 7, which includes a fixing plate 71, a slot 72, a fixing frame 73, an electric telescopic rod 74, and a clamp 75. The right end of the connecting rod 62 on the right side is fixed to the fixing plate 71. The circumferential surface of the fixing plate 71 has evenly distributed slots 72. A fixing frame 73 is fixed to the upper side of the connecting frame 63. An electric telescopic rod 74 is installed inside the fixing frame 73. A locking head 75 is fixed on the telescopic arm of component 4, and the locking head 75 is engaged with the inside of the upper slot 72. The input end of the electric telescopic rod 74 is electrically connected to the output end of an external PLC controller. The moving component 8 includes a connecting frame 81, a second hydraulic rod 82, and a support bar 83. The second hydraulic rod 82 is installed on the front side of the connecting frame 81. The support bar 83 is fixed on the telescopic arm of the second hydraulic rod 82 and is fixed on the upper side of the connecting frame 63. The input end of the second hydraulic rod 82 is electrically connected to the output end of an external PLC controller. The height adjustment component 2 includes a base plate 21 and a first hydraulic rod 22. Four corresponding first hydraulic rods 22 are installed on the upper side of the base plate 21. The telescopic arms of the four first hydraulic rods 22 are all fixed on the lower side of the connecting frame 81.The input end of the first hydraulic rod 22 is electrically connected to the output end of an external PLC controller. The height of the two connecting frames 1 is adjusted by the height adjustment component 2, the position of the two connecting frames 1 is adjusted by the moving component 8, the right-side connecting rod 62 is fixed by the fixing component 7, the tilt angle of the two connecting frames 1 is adjusted by the angle adjustment component 6, and the width between the two connecting frames 1 is adjusted by the width adjustment component 5.
[0022] The slag retrieval and sampling assembly 4 includes a support plate 41, a connecting plate 42, and a slag retrieval and sampling net 43. The support plate 41 and the connecting plate 42 are fixed inside the connecting frame 1 on the right side. There are two slag retrieval and sampling nets 43. The left slag retrieval and sampling net 43 is fixed to the lower side inside the left connecting frame 1, and the right slag retrieval and sampling net 43 is fixed to the upper side of the support plate 41 and the connecting plate 42. The support plate 41 is slidably connected inside the chute 3. The slag is retrieved and sampled by setting the slag retrieval and sampling assembly 4.
[0023] The working principle of the integrated robot for sampling, temperature measurement, slag removal, and cylinder pressing provided by this utility model is as follows: First, two connecting frames 1 are placed on the furnace body. Then, according to the size of the furnace body, the first motor 54 is started to rotate the bidirectional screw 53. The rotation of the bidirectional screw 53 drives the two moving bars 52 to move, and the movement of the two moving bars 52 causes the two connecting frames 1 to move. In this way, the position of the two slag removal and sampling nets 43 can be adjusted. After adjustment, due to the temperature sensor 9... Located above the furnace body, this configuration allows for continuous monitoring of the furnace's internal temperature. Once the production temperature is reached, the external PLC controller automatically controls the retraction of the two first hydraulic rods 22, causing the two connecting frames 1 to descend into the furnace body. Then, the second hydraulic rod 82 is activated, moving the two connecting frames 1 within the furnace body. This facilitates the retrieval and sampling of residues inside the furnace, which is extremely convenient. After retrieval, the first hydraulic rod 22 is activated, moving the two connecting frames 1 upwards to the outside of the furnace body. The second hydraulic rod 82 is then controlled to move the two connecting frames 1 to the outside of the furnace body. The electric telescopic rod 74 is then retracted, causing the clamp 75 to move away from the upper clamping slot 72. Finally, the second motor 64 is activated, causing the connecting rod 62 to rotate and rotate the two connecting frames 1 downwards, allowing the retrieved and sampled residues to be poured out. This process is extremely convenient.
[0024] It is worth noting that the external PLC controller disclosed in the above embodiments is specifically a Siemens S7-200. The first hydraulic rod 22, the second hydraulic rod 82, the electric telescopic rod 74, the first motor 54, the second motor 64, and the temperature sensor 9 can be freely configured according to the actual application scenario. The external PLC controller controls the operation of the first hydraulic rod 22, the second hydraulic rod 82, the electric telescopic rod 74, the first motor 54, and the second motor 64 using methods commonly used in the prior art.
[0025] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A robot integrating sampling, temperature measurement, slag removal, and pressing cylinder, characterized in that: It includes a connecting frame (1) and a salvage and sampling assembly (4); Connection frame (1): There are two. The right side of the left connection frame (1) is provided with a slide groove (3). The right connection frame (1) is slidably connected to the inside of the slide groove (3). Width adjustment component (5) is installed on the rear side of the two connection frames (1). An angle adjustment component (6) is installed on the rear side of the width adjustment component (5). A moving component (8) is installed on the rear side of the angle adjustment component (6). A height adjustment component (2) is installed on the lower side of the moving component (8). A groove is provided on the lower side of the connection frame (1). A temperature sensor (9) is installed inside the groove. The temperature sensor (9) is bidirectionally electrically connected to an external PLC controller. The salvage and sampling assembly (4) includes a support plate (41), a connecting plate (42) and a salvage and sampling net (43). The support plate (41) and the connecting plate (42) are fixed inside the connecting frame (1) on the right side. There are two salvage and sampling nets (43). The salvage and sampling net (43) on the left side is fixed on the lower side inside the connecting frame (1) on the left side, and the salvage and sampling net (43) on the right side is fixed on the upper side of the support plate (41) and the connecting plate (42). The support plate (41) is slidably connected inside the groove (3).
2. The robot integrating sampling, temperature measurement, slag removal, and pressing cylinder as described in claim 1, characterized in that: The width adjustment component (5) includes a fixed frame (51), a moving bar (52), a bidirectional screw (53), and a first motor (54). The moving bar (52) is fixed to the rear side of the connecting frame (1). The upper ends of the two moving bars (52) are slidably connected to the inside of the fixed frame (51). The upper side of the moving bar (52) is provided with a threaded hole. The two threaded holes have opposite threads. The two threaded holes are connected to the bidirectional screw (53) by internal threads. The bidirectional screw (53) is welded from two threaded rods with opposite threads. The bidirectional screw (53) is rotatably connected to the inside of the fixed frame (51). The first motor (54) is installed on the left side of the fixed frame (51). The output shaft of the first motor (54) is fixed to the left end of the bidirectional screw (53). The input end of the first motor (54) is electrically connected to the output end of an external PLC controller.
3. The robot integrating sampling, temperature measurement, slag removal, and pressing cylinder as described in claim 2, characterized in that: The angle adjustment assembly (6) includes a second connecting plate (61), a connecting rod (62), a first connecting frame (63), and a second motor (64). The second connecting plate (61) is fixed to the rear side of the fixed frame (51). Two corresponding connecting rods (62) are fixed to the left and right sides of the second connecting plate (61). Two corresponding rotating holes are opened on the left and right sides of the first connecting frame (63). The two connecting rods (62) are rotatably connected to the inside of the two rotating holes respectively. The second motor (64) is installed on the left side of the first connecting frame (63). The output shaft of the second motor (64) is fixed to the left end of the connecting rod (62) on the left side. The input end of the second motor (64) is electrically connected to the output end of the external PLC controller.
4. The robot integrating sampling, temperature measurement, slag removal, and pressing cylinder as described in claim 3, characterized in that: It also includes a fixing component (7), which includes a fixing plate (71), a slot (72), a fixing frame (73), an electric telescopic rod (74), and a clamp (75). The right end of the connecting rod (62) on the right side is fixed with a fixing plate (71). The circumferential surface of the fixing plate (71) is provided with evenly distributed slots (72). The upper side of the connecting frame (63) is fixed with a fixing frame (73). The electric telescopic rod (74) is installed inside the fixing frame (73). The telescopic arm of the electric telescopic rod (74) is fixed with a clamp (75). The clamp (75) is engaged inside the slot (72) on the upper side. The input end of the electric telescopic rod (74) is electrically connected to the output end of an external PLC controller.
5. The integrated sampling, temperature measurement, and slag-recovering pressurized cylinder robot according to claim 3, characterized in that: The moving component (8) includes a second connecting frame (81), a second hydraulic rod (82), and a support bar (83). The second hydraulic rod (82) is installed on the front side of the second connecting frame (81). The support bar (83) is fixed on the telescopic arm of the second hydraulic rod (82). The support bar (83) is fixed on the upper side of the first connecting frame (63). The input end of the second hydraulic rod (82) is electrically connected to the output end of an external PLC controller.
6. The robot integrating sampling, temperature measurement, slag removal, and pressing cylinder as described in claim 5, characterized in that: The height adjustment assembly (2) includes a base plate (21) and a first hydraulic rod (22). Four corresponding first hydraulic rods (22) are installed on the upper side of the base plate (21). The telescopic arms of the four first hydraulic rods (22) are all fixed on the lower side of the connecting frame (81). The input end of the first hydraulic rod (22) is electrically connected to the output end of an external PLC controller.