Self-adaptive pneumatic control valve group with pressure feedback

By introducing components such as air pressure sensors and electronic air pressure displays into the pneumatic control valve assembly, real-time monitoring and feedback control of air pressure are achieved, solving the problems of unadjustable flow and uncontrollable shutdown in the existing technology, and realizing intelligent flow regulation and precise control of the pneumatic control valve.

CN224188031UActive Publication Date: 2026-05-01CHANGZHOU SHUXIN AUTOMATION SYSTEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU SHUXIN AUTOMATION SYSTEM CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing pneumatic control valves cannot control the flow rate based on pressure feedback, nor can they control the opening and closing of the pneumatic control valves.

Method used

An adaptive pneumatic control valve assembly with pressure feedback was designed. Through the combination of a pressure sensor, an electronic pressure display, a controller, a solenoid valve, and an air pump, the real-time monitoring and control of the air pressure in the pneumatic chamber is realized, thereby adjusting the rotation angle of the valve plate to regulate the flow rate.

Benefits of technology

It enables intelligent control of the flow rate of the valve assembly based on air pressure feedback, ensuring the precise opening and closing of the pneumatic control valve.

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Abstract

The utility model relates to the technical field of pneumatic control valves, in particular to a self-adaptive pneumatic control valve bank with pressure feedback, which comprises a valve body, a valve plate is arranged in the valve body, a connecting cylinder is arranged at the top of the valve body, a pneumatic chamber is arranged at the top of the connecting cylinder, and moving plates are arranged in the pneumatic chamber in bilateral symmetry. Springs are symmetrically arranged on the outer side of the moving plate up and down, a rack is arranged on the inner side of the moving plate, a rotating rod is arranged on the top of the valve plate, tooth grooves are evenly formed in the upper side of the outer wall of the rotating rod, an air pressure sensor is installed on the upper side of the interior of the pneumatic chamber, and an electronic air pressure displayer is arranged on the top of the pneumatic chamber. And a controller is arranged on the right side of the electronic air pressure displayer, an air inlet pipe is arranged in the middle of the front face of the pneumatic chamber, an electromagnetic valve is installed at the front end of the air inlet pipe, and therefore according to the design, the flow of the valve set can be intelligently and pneumatically controlled according to the air pressure control mode.
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Description

An adaptive pneumatic control valve assembly with pressure feedback Technical Field

[0001] This utility model relates to the field of pneumatic control valve technology, specifically to an adaptive pneumatic control valve assembly with pressure feedback. Background Technology

[0002] Pneumatic control valves are various pneumatic components used in pneumatic systems to control the pressure, flow rate, and flow direction of airflow, ensuring the normal operation of pneumatic actuators or mechanisms. The structure of a pneumatic control valve can be broken down into two parts: the valve body and the valve core. There are two types: normally closed and normally open.

[0003] Currently, existing pneumatic control valves cannot control the flow rate based on pressure feedback, nor can they control the opening and closing of the pneumatic control valve.

[0004] Therefore, an adaptive pneumatic control valve assembly with pressure feedback is needed to improve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide an adaptive pneumatic control valve assembly with pressure feedback to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An adaptive pneumatic control valve assembly with pressure feedback includes a valve body, a valve plate inside the valve body, a connecting cylinder at the top of the valve body, a pneumatic chamber at the top of the connecting cylinder, symmetrically arranged movable plates inside the pneumatic chamber, symmetrically arranged springs on the outer sides of the movable plates, a rack on the inner side of the movable plates, a rotating rod at the top of the valve plate, and evenly spaced toothed grooves on the upper outer wall of the rotating rod. A pressure sensor is installed on the upper side inside the pneumatic chamber, an electronic pressure display is installed on the top of the pneumatic chamber, a controller is installed to the right of the electronic pressure display, an air inlet pipe is located in the middle of the front of the pneumatic chamber, a solenoid valve is installed at the front end of the air inlet pipe, a connecting pipe is located to the right of the solenoid valve, and an air pump is located to the right of the connecting pipe.

[0008] As a preferred embodiment of this utility model, the valve plate and the valve body are structurally matched, and the valve plate and the valve body are connected by a rotating connection.

[0009] As a preferred embodiment of this utility model, the upper end of the rotating rod passes through the connecting cylinder and extends into the interior of the pneumatic chamber, and the connection between the rotating rod and the connecting cylinder and the pneumatic chamber is a rotatable connection.

[0010] As a preferred embodiment of this utility model, the outer diameter of the movable plate is the same as the inner diameter of the pneumatic chamber, and the movable plate and the pneumatic chamber are connected by a sliding connection.

[0011] As a preferred embodiment of this utility model, the convex teeth of the rack are adapted to the structural size of the tooth groove.

[0012] As a preferred embodiment of this utility model, the electronic barometric pressure display is connected to the barometric pressure sensor and the controller via wires, and the connection method is electrical connection.

[0013] As a preferred embodiment of this utility model, the controller is connected to the solenoid valve and the air pump via wires, and the connection method is electrical connection.

[0014] As a preferred embodiment of this utility model, the rotation angle of the valve plate corresponds to the air pressure in the pneumatic chamber.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, by setting up a pressure sensor, electronic pressure display, controller, air inlet pipe, solenoid valve, connecting pipe, and air pump, it is possible to stop filling the pneumatic chamber with air in time after the gas in the pneumatic chamber reaches a certain value. Thus, the rotation angle of the valve plate can be controlled by pressure feedback. Based on the above design, the flow rate of the pneumatic control valve group can be intelligently controlled according to the air pressure control method. Attached Figure Description

[0017] Figure 1 is a schematic diagram of the overall appearance structure of this utility model;

[0018] Figure 2 is a schematic diagram of the internal structure of the pneumatic chamber of this utility model;

[0019] Figure 3 is a schematic diagram of the rotating rod structure of this utility model.

[0020] In the diagram: 1. Valve body; 2. Valve plate; 3. Connecting cylinder; 4. Pneumatic chamber; 5. Moving plate; 6. Spring; 7. Rack; 8. Rotating rod; 9. Gear; 10. Pressure sensor; 11. Electronic pressure display; 12. Controller; 13. Inlet pipe; 14. Solenoid valve; 15. Connecting pipe; 16. Air pump. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] As illustrated in Figures 1-3, this utility model provides a technical solution:

[0026] An adaptive pneumatic control valve assembly with pressure feedback includes a valve body 1, a valve plate 2 inside the valve body 1, a connecting cylinder 3 on the top of the valve body 1, a pneumatic chamber 4 on the top of the connecting cylinder 3, movable plates 5 symmetrically arranged on the left and right sides inside the pneumatic chamber 4, springs 6 symmetrically arranged on the upper and lower sides of the movable plates 5, a rack 7 on the inner side of the movable plates 5, a rotating rod 8 on the top of the valve plate 2, toothed grooves 9 evenly opened on the upper side of the outer wall of the rotating rod 8, a pressure sensor 10 installed on the upper side inside the pneumatic chamber 4, an electronic pressure display 11 on the top of the pneumatic chamber 4, a controller 12 on the right side of the electronic pressure display 11, an air inlet pipe 13 in the middle of the front of the pneumatic chamber 4, a solenoid valve 14 installed at the front end of the air inlet pipe 13, a connecting pipe 15 on the right side of the solenoid valve 14, and an air pump 16 on the right side of the connecting pipe 15.

[0027] In this embodiment, the valve plate 2 and valve body 1 are structurally and sized to match, and the valve plate 2 and valve body 1 are connected by a rotatable connection. The upper end of the rotating rod 8 passes through the connecting cylinder 3 and extends into the interior of the pneumatic chamber 4. The rotating rod 8 is also rotatably connected to both the connecting cylinder 3 and the pneumatic chamber 4. The outer diameter of the moving plate 5 is the same as the inner diameter of the pneumatic chamber 4, and the moving plate 5 and pneumatic chamber 4 are connected by a sliding connection. The protruding teeth of the rack 7 are structurally and sized to match the tooth groove 9. The electronic air pressure display 11 is connected to the air pressure sensor 10 and the controller 12 via wires. The controller 12 is connected to the solenoid valve 14 and the air pump 16 via wires. The rotation angle of the valve plate 2 corresponds to the air pressure in the pneumatic chamber 4. Through the air pressure sensor 10, electronic air pressure display 11, controller 12, air inlet pipe 13, solenoid valve 14, connecting pipe 15, and air pump 16, the air pump can stop filling the pneumatic chamber 4 in time after the gas in the pneumatic chamber 4 reaches a certain value, thereby controlling the rotation angle of the valve plate 2 through pressure feedback.

[0028] The working process of this utility model is as follows: In use, the adaptive pneumatic control valve group is initially in the open state. If it needs to be closed, the air pump 16 is started via the controller 12. Gas then enters the pneumatic chamber 4 through the connecting pipe 15, solenoid valve 14, and air inlet pipe 13. Next, the moving plate 5 moves outward and compresses the spring 6. Then, the rack 7 moves along with the moving plate 5, and the protruding teeth of the rack 7 sequentially insert into the tooth grooves 9. Then, the rotating rod 8 rotates, thereby driving the valve plate 2 to rotate. As the air pressure inside the pneumatic chamber 4 increases, the rotation angle of the valve plate 2 also changes. When the air pressure inside the pneumatic chamber 4... When the air pressure reaches a suitable value, the valve plate 2 will rotate to block the valve body 1, and then the solenoid valve 14 and the air pump 16 will close. At this time, the pneumatic control valve group is closed. Through the air pressure sensor 10, electronic air pressure display 11, controller 12, air inlet pipe 13, solenoid valve 14, connecting pipe 15, and air pump 16, the air pump can stop filling the pneumatic chamber 4 in time after the gas in the pneumatic chamber 4 reaches a certain value. Thus, the rotation angle of the valve plate 2 can be controlled by pressure feedback. Based on the above design, the flow rate of the pneumatic control valve group can be intelligently controlled according to the air pressure control method.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A self-adapting pneumatic control valve group with pressure feedback, comprising a valve body (1), characterized in that: The valve body (1) is provided with a valve plate (2) inside. The valve body (1) is provided with a connecting cylinder (3) at the top. The connecting cylinder (3) is provided with a pneumatic chamber (4) at the top. The pneumatic chamber (4) is provided with moving plates (5) symmetrically arranged on the left and right sides. The moving plates (5) are provided with springs (6) symmetrically arranged on the outer side above and below. The moving plates (5) are provided with racks (7) on the inner side. The valve plate (2) is provided with a rotating rod (8) at the top. The upper side of the outer wall of the rotating rod (8) is evenly provided with toothed grooves (9). A pressure sensor (10) is installed on the upper side inside the pneumatic chamber (4). An electronic pressure display (11) is installed on the top of the pneumatic chamber (4). A controller (12) is installed on the right side of the electronic pressure display (11). An air inlet pipe (13) is installed in the middle of the front of the pneumatic chamber (4). A solenoid valve (14) is installed at the front end of the air inlet pipe (13). A connecting pipe (15) is installed on the right side of the solenoid valve (14). An air pump (16) is installed on the right side of the connecting pipe (15).

2. The self-adapting pneumatic control valve group with pressure feedback according to claim 1, characterized in that: The valve plate (2) is structurally and sized to match the valve body (1), and the valve plate (2) and valve body (1) are connected by a rotatable connection.

3. The adaptive pneumatic control valve assembly with pressure feedback according to claim 1, characterized in that: The upper end of the rotating rod (8) passes through the connecting cylinder (3) and extends into the interior of the pneumatic chamber (4), and the connection between the rotating rod (8) and the connecting cylinder (3) and the pneumatic chamber (4) is a rotating connection.

4. The self-adapting pneumatic control valve group with pressure feedback according to claim 1, characterized in that: The outer diameter of the movable plate (5) is the same as the inner diameter of the pneumatic chamber (4), and the movable plate (5) and the pneumatic chamber (4) are connected by a sliding connection.

5. The adaptive pneumatic control valve assembly with pressure feedback according to claim 1, characterized in that: The protruding teeth of the rack (7) are matched with the structural size of the tooth groove (9).

6. The self-adapting pneumatic control valve group with pressure feedback according to claim 1, characterized in that: The electronic barometer (11) is connected to the barometer (10) and the controller (12) via wires, and the connection is electrical.

7. The self-adapting pneumatic control valve group with pressure feedback according to claim 1, characterized in that: The controller (12) is connected to the solenoid valve (14) and the air pump (16) via wires, and the connection is electrical.

8. The self-adapting pneumatic control valve group with pressure feedback according to claim 1, characterized in that: The rotation angle of the valve plate (2) corresponds to the air pressure in the pneumatic chamber (4).