Intelligent monitoring equipment for stacking height of stored goods
By using ranging radar and angle adjustment mechanism in intelligent monitoring equipment for the stacking height of stored goods, the problems of low monitoring accuracy and slow response in traditional warehouse management have been solved. This enables real-time and accurate monitoring of the stacking height of goods and timely early warning, thereby improving warehouse safety and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ZHIZHOU ALL THINGS TECH CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-01
AI Technical Summary
In traditional warehouse management, monitoring the stacking height of goods relies on manual visual inspection or fixed sensors, which results in low monitoring accuracy and delayed response, leading to safety hazards and economic losses.
The system employs a ranging radar combined with an angle adjustment mechanism. The radar swings and scans through an angle adjustment wheel, an angle adjustment belt, and a push sleeve, dynamically adjusting the detection angle. Combined with the monitoring host, it performs real-time height detection and triggers an audible and visual alarm when the warning value is reached.
It enables precise monitoring of cargo stacking height, timely early warning, improved warehouse security and monitoring flexibility, and reduced the need for manual intervention.
Smart Images

Figure CN224188377U_ABST
Abstract
Description
A smart monitoring device for the stacking height of stored goods Technical Field
[0001] This utility model relates to the field of warehouse management, and in particular to an intelligent monitoring device for the stacking height of stored goods. Background Technology
[0002] In traditional warehouse management, the monitoring of the stacking height of goods mainly relies on manual visual inspection or fixed sensors, which has problems such as low monitoring accuracy and slow response.
[0003] Manual inspection is inefficient and makes it difficult to monitor stacking status in real time. Overly high stacks can easily lead to goods tipping over or damage to bottom-level goods, causing safety hazards and economic losses. Existing fixed-range measuring devices, due to installation limitations, cannot comprehensively scan the stacking situation at different locations within the shelving unit and lack intelligent early warning functions.
[0004] To address the aforementioned issues, this patent proposes an intelligent monitoring device that can automatically adjust the scanning angle, accurately monitor the stacking height, and provide timely warnings. This device improves system reliability and ease of maintenance while ensuring measurement accuracy, thereby meeting the demands of modern warehouse management for both safety and efficiency. Summary of the Invention
[0005] The main purpose of this invention is to propose an intelligent monitoring device for the stacking height of warehouse goods, which aims to solve the problems of low monitoring accuracy and slow response caused by relying on manual visual inspection or fixed sensors for monitoring the stacking height of goods.
[0006] To address the aforementioned issues, this utility model proposes an intelligent monitoring device for the stacking height of warehouse goods, comprising a shelf, with multiple storage boxes stacked inside the front end of the shelf, a connecting seat bolted to the center of the upper end of the shelf, and a monitoring component disposed on the front side of the upper end of the connecting seat.
[0007] Preferably, the monitoring component includes a ranging radar and a monitoring host, and a radar swivel is connected to the lower front end of the connector, and the ranging radar is rotatably connected to the front end of the radar swivel via a limiting shaft.
[0008] Preferably, an angle adjustment frame is connected to the center of the upper end of the ranging radar, and two angle adjustment wheels are provided on the rear side of the angle adjustment frame, with the angle adjustment wheels located at the two front corners of the upper end of the connecting seat.
[0009] Preferably, a limiting groove is formed in the middle of the outer wall of each of the two adjusting rollers, and an adjusting belt is sleeved on the outside of the two adjusting rollers, with a limiting belt connected in the middle of the inner wall of the adjusting belt.
[0010] Preferably, the limiting band is snapped into the two limiting grooves, and the rear end of the right-side angle-adjusting wheel is connected to a right limiting seat via a limiting shaft, and the right limiting seat is fixedly connected to the upper right front corner of the connecting seat.
[0011] Preferably, the rear end of the left-side angle-adjusting wheel is connected to an angle-adjusting motor via a motor shaft. The angle-adjusting motor is externally fitted with a left limit seat, which is fixedly connected to the upper left front corner of the connecting seat.
[0012] Preferably, a monitoring host is provided at the center of the upper end of the connecting base, and an alarm is connected to the upper end of the monitoring host. The alarm consists of an alarm light on the upper side and an alarm horn on the lower side.
[0013] Preferably, a connecting rod runs through the front and rear of the angle adjusting belt and is fixed to the connecting rod by a limiting ring. A pushing sleeve is sleeved on the front of the connecting rod and is limited by the limiting ring. The pushing sleeve is inserted into the inside of the angle adjusting frame.
[0014] Beneficial effects:
[0015] 1. This utility model uses a monitoring component to detect the stacking height of storage boxes in real time. When the height reaches a preset warning value, it automatically triggers an audible and visual alarm (alarm light and alarm horn), effectively preventing the risk of tipping or crushing caused by excessively high stacking of goods, responding promptly and improving storage safety.
[0016] 2. This utility model uses a ranging radar combined with an angle adjustment mechanism (angle adjustment wheel, angle adjustment belt, push sleeve, etc.) to realize the radar's swing scanning, enabling it to dynamically adjust the detection angle, accurately measure goods with different stacking heights, and improve the flexibility and accuracy of monitoring.
[0017] 3. This utility model uses an angle-adjusting motor to drive the angle-adjusting wheel and the angle-adjusting belt, which in turn drives the connecting rod and the pushing sleeve to move, thereby controlling the swing angle of the ranging radar. The structure is stable and reliable, and the cost of use is low.
[0018] 4. The adjustable belt of this utility model has an embedded limiting belt, which cooperates with the limiting groove of the adjustable wheel to ensure that the belt will not fall off during the transmission process. At the same time, the left and right limiting seats fix the adjustable mechanism, enhancing the stability and durability of the overall structure. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 is a schematic diagram of the shelf connection structure of this utility model;
[0021] Figure 2 is a schematic diagram of the connection structure of the monitoring component of this utility model;
[0022] Figure 3 is a schematic diagram of the limiting band connection structure of this utility model;
[0023] Figure 4 is an enlarged schematic diagram of point A in Figure 3 of this utility model.
[0024] The annotations in the attached figures are explained as follows:
[0025] 1. Shelf; 2. Storage box; 3. Connecting seat; 4. Radar swivel; 5. Ranging radar; 6. Angle adjustment frame; 7. Angle adjustment wheel; 8. Limiting groove; 9. Angle adjustment belt; 10. Limiting belt; 11. Right limit seat; 12. Angle adjustment motor; 13. Left limit seat; 14. Monitoring host; 15. Alarm; 16. Connecting rod; 17. Push sleeve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] To achieve the aforementioned utility model objectives, as shown in Figures 1-4, this utility model provides an intelligent monitoring device for the stacking height of warehouse goods, including a shelf 1. Multiple storage boxes 2 are stacked inside the front end of the shelf 1. A connecting seat 3 is bolted to the center of the upper end of the shelf 1. A monitoring component is provided on the front side of the upper end of the connecting seat 3. During the stacking of multiple storage boxes 2 on the warehouse shelf, the multiple storage boxes 2 are stacked inside the shelf 1, and the stacking height of the multiple storage boxes 2 is comprehensively monitored by the monitoring component provided on the front side of the upper end of the connecting seat 3. When the height of the multiple storage boxes 2 reaches the warning value, an alarm sound and an alarm light are emitted to make a timely response and prevent the storage boxes 2 from being stacked too high, causing them to tip over or be crushed.
[0028] Preferably, the monitoring component includes a ranging radar 5 and a monitoring host 14. A radar rotating base 4 is connected to the lower front end of the connecting base 3. The ranging radar 5 is rotatably connected to the front end of the radar rotating base 4 via a limiting rotating shaft. An angle adjustment frame 6 is connected to the center of the upper end of the ranging radar 5. Two angle adjustment wheels 7 are provided on the rear side of the angle adjustment frame 6, and the angle adjustment wheels 7 are respectively located at the two front corners of the upper end of the connecting base 3. A limiting groove 8 is opened in the middle of the outer cylindrical wall of each of the two angle adjustment wheels 7. An angle adjustment belt 9 is sleeved on the outside of the two angle adjustment wheels 7. A limiting belt 10 is connected to the middle of the inner wall of the angle adjustment belt 9. A connecting rod 16 runs through the front and rear of the front end of the angle adjustment belt 9 and is fixed to the connecting rod 16 by a limiting ring. A pushing sleeve 17 is sleeved on the outside of the front end of the connecting rod 16 and is limited by a limiting ring. The pushing sleeve 17 is inserted into the inside of the angle adjustment frame 6. The monitoring host 14 is provided at the center of the upper end of the connecting base 3. During the monitoring of the stacking height of multiple storage boxes 2, the two angle adjustment wheels 7 are used to adjust the height of the storage boxes 2. The angle adjustment belt 9 rotates, which in turn drives the connecting rod 16 and the pushing sleeve 17 to rotate together. At this time, since the pushing sleeve 17 is inserted into the angle adjustment frame 6, which is connected to the upper end of the ranging radar 5, and the ranging radar 5 is rotatably connected to the front end of the radar rotating base 4, the pushing sleeve 17 pushes the angle adjustment frame 6 to move under the drive of the angle adjustment belt 9. The angle adjustment frame 6 drives the ranging radar 5 to rotate around the limiting shaft between the radar rotating base 4 and the ranging radar 5. At the same time, the pushing sleeve 17 adjusts its position with the angle adjustment frame 6 by sliding inside the angle adjustment frame 6, so that the lower end of the ranging radar 5 can repeatedly scan the inside of the shelf 1 from left to right. This allows the ranging radar 5 to measure the distance between itself and the upper end of multiple storage boxes 2 through ultrasonic waves. Combined with the vertical angle of the ranging radar 5, the monitoring host 14 calculates the distance between multiple storage boxes 2 and the inner wall of the upper end of the shelf 1, thereby measuring the stacking height of multiple storage boxes 2 for comprehensive monitoring.
[0029] The vertical angle of the ranging radar 5 can be calculated by the position to which the connecting rod 16 and the push sleeve 17 rotate.
[0030] Preferably, the limiting band 10 is snapped into the two limiting slots 8. The rear end of the right-side angle-adjusting wheel 7 is connected to the right limiting seat 11 via a limiting shaft, and the right limiting seat 11 is fixedly connected to the upper right front corner of the connecting seat 3. The rear end of the left-side angle-adjusting wheel 7 is connected to the angle-adjusting motor 12 via a motor shaft. The angle-adjusting motor 12 is externally fitted with a left limiting seat 13, and the left limiting seat 13 is fixedly connected to the upper left front corner of the connecting seat 3. During the rotation of the ranging radar 5, the angle-adjusting motor 12 is started. The motor 12 drives the left-side angle adjustment wheel 7 to rotate via the motor shaft, and drives the right-side angle adjustment wheel 7 to rotate via the angle adjustment belt 9. The angle adjustment belt 9 can limit the position of the two angle adjustment wheels 7 via the limit belt 10 to prevent them from falling off. The angle adjustment belt 9 can drive the connecting rod 16 and the pushing sleeve 17 to rotate, and drive the ranging radar 5 to rotate via the angle adjustment frame 6 and the pushing sleeve 17. The right-side angle adjustment wheel 7 can be connected to the connecting seat 3 via the right limit seat 11, and the angle adjustment motor 12 can be connected to the connecting seat 3 via the left limit seat 13.
[0031] Preferably, the monitoring host 14 is connected to an alarm 15 at the top, and the alarm 15 consists of an alarm light on the upper side and an alarm horn on the lower side. When the monitoring component detects that the stacking height of multiple storage boxes 2 reaches the warning value, the monitoring host 14 can emit an alarm sound and an alarm light through the alarm lights and alarm horn on the upper and lower sides of the alarm 15 to remind people to stop the continued stacking of the storage boxes 2 and ensure warehouse safety.
[0032] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. An intelligent monitoring device for the stacking height of stored goods, characterized in that, Includes a shelf (1), with multiple storage boxes (2) stacked inside the front end of the shelf (1), and a connecting seat (3) connected to the center of the upper end of the shelf (1) by bolts, and a monitoring component is provided on the front side of the upper end of the connecting seat (3).
2. The intelligent monitoring device for the stacking height of stored goods as described in claim 1, characterized in that, The monitoring component includes a ranging radar (5) and a monitoring host (14). The lower front end of the connecting seat (3) is connected to a radar swivel (4). The front end of the radar swivel (4) is rotatably connected to the ranging radar (5) via a limiting shaft.
3. The intelligent monitoring device for the stacking height of stored goods as described in claim 2, characterized in that, An angle adjustment frame (6) is connected to the center of the upper end of the ranging radar (5). Two angle adjustment wheels (7) are provided on the rear side of the angle adjustment frame (6), and the angle adjustment wheels (7) are located at the two front corners of the upper end of the connecting seat (3).
4. The intelligent monitoring device for the stacking height of stored goods as described in claim 3, characterized in that, Each of the two angle-adjusting wheels (7) has a limiting groove (8) in the middle of its cylindrical outer wall. An angle-adjusting belt (9) is sleeved on the outside of the two angle-adjusting wheels (7). A limiting belt (10) is connected to the middle of the inner wall of the angle-adjusting belt (9).
5. The warehouse goods stacking height intelligent monitoring device according to claim 4, characterized in that, The limiting band (10) is snapped into the two limiting grooves (8). The rear end of the right-side angle-adjusting wheel (7) is connected to the right limiting seat (11) through the limiting shaft, and the right limiting seat (11) is fixedly connected to the upper right front corner of the connecting seat (3).
6. The warehouse goods stacking height intelligent monitoring device according to claim 5, characterized in that, The rear end of the left-side angle adjustment wheel (7) is connected to an angle adjustment motor (12) via a motor shaft. The angle adjustment motor (12) is fitted with a left limit seat (13), and the left limit seat (13) is fixedly connected to the upper left front corner of the connecting seat (3).
7. The intelligent monitoring device for the stacking height of stored goods as described in claim 6, characterized in that, A monitoring host (14) is provided at the center of the upper end of the connecting seat (3). An alarm (15) is connected to the upper end of the monitoring host (14), and the alarm (15) consists of an alarm light on the upper side and an alarm horn on the lower side.
8. The intelligent monitoring device for the stacking height of stored goods as described in claim 7, characterized in that, The front end of the angle adjustment band (9) has a connecting rod (16) running through it from front to back, and is fixed to the connecting rod (16) by a limiting ring. The front end of the connecting rod (16) is sleeved with a push sleeve (17), which is limited by the limiting ring, and the push sleeve (17) is inserted into the inside of the angle adjustment frame (6).