Three-dimensional safety sensor mounting bracket

By designing a three-dimensional safety sensor mounting bracket, and utilizing the rotational connection of the support, rotating, and mounting parts, the problems of complex structure, heavy weight, and small angle adjustment range of the sensor mounting bracket are solved, achieving lightweight design and high precision and stability adaptable to multiple environments.

CN224189252UActive Publication Date: 2026-05-01SHENZHEN BAYTEST TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN BAYTEST TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing safety sensor mounting brackets are complex in structure, heavy in weight, and have a small adjustable angle range, making them unsuitable for various installation environments.

Method used

Design a three-dimensional safety sensor mounting bracket, including a support part, a rotating part, and a mounting part. Multiple degrees of freedom of angle adjustment can be achieved through a rotation adjustment component. The support part is used to stabilize the sensor, the mounting part is used to fix the bracket, and the rotating part is rotatably connected to the support part and the mounting part. The adjustment component can realize unlocking and locking of relative rotation.

Benefits of technology

It achieves a simple structure and lightweight design for the bracket, while being adaptable to various installation environments and meeting the high precision and stability requirements of sensors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model describes a three-dimensional safety sensor mounting bracket, which comprises a supporting part, a fixing part and a fixing part, and is characterized in that the supporting part is used for mounting a sensor which is detachably assembled on the supporting part; the mounting part is used for mounting and fixing the bracket; the rotating part is rotationally connected with the mounting part and the supporting part through a rotating adjusting piece, and the rotating part and the mounting part can be in an unlocking state in which relative rotation can be conducted between the rotating part and the supporting part by loosening a rotating connecting piece; tightening and rotating the adjusting piece, so that the rotating part and the mounting part as well as the rotating part and the supporting part are in a locking state respectively; the problems that a safety sensor installation support is complex in structure, heavy in weight, small in adjustable angle range and incapable of adapting to various installation environments are fully solved.
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Description

Technical Field

[0001] This utility model relates to the field of sensor mounting bracket technology, specifically to a three-dimensional safety sensor mounting bracket. Background Technology

[0002] Small details on industrial equipment often determine big problems. In the process of fixing safety sensors, if the bracket is not stable enough, it may lead to inaccurate detection or even equipment failure. In the current market, applications with large angles and wide fields of view often require more complex structures. However, complex structures often increase the weight of the bracket, which has a significant impact on stability. Safety sensors are often small in size and have high requirements for stability. Utility Model Content

[0003] This utility model is proposed in view of the above-mentioned existing technology, and its purpose is to provide a three-dimensional safety sensor mounting bracket, so as to fully solve the problems that the safety sensor mounting bracket has a complex structure, heavy weight, small adjustable angle range, and cannot adapt to various installation environments.

[0004] Therefore, this utility model provides a three-dimensional safety sensor mounting bracket, comprising: a support part for mounting the sensor, wherein the sensor is detachably mounted on the support part; a mounting part for mounting and fixing the bracket; and a rotating part, wherein the rotating part is rotatably connected to the mounting part and the support part respectively via a rotating adjustment member, and the rotating part can be loosened to allow relative rotation between the rotating part and the mounting part and the support part, and the rotating part can be tightened to lock the rotating part between the rotating part and the mounting part and the support part.

[0005] Preferably, a first rotating connector and a second rotating connector are respectively provided on opposite sides of the rotating part; a third rotating connector is provided on the side of the support part facing the rotating part; a fourth rotating connector is provided on the side of the mounting part facing the rotating part; the first rotating connector and the third rotating connector are connected by a rotating adjustment member, and the second rotating connector and the fourth rotating connector are connected by a rotating adjustment member, wherein the rotating adjustment member is a rotating bolt.

[0006] Preferably, the rotating part includes a first plate, on the side of the first plate facing the support part, a first lug and a second lug are symmetrically arranged, the first lug and the second lug are arranged perpendicularly to the width direction of the first plate; a third lug and a fourth lug are symmetrically arranged on the side of the first plate facing the mounting part, the third lug and the fourth lug are arranged perpendicularly to the length direction of the first plate.

[0007] Preferably, the support portion includes a second plate, on which a fifth lug and a sixth lug are symmetrically arranged on the side facing the rotating portion, and the fifth lug and the sixth lug are respectively connected to the first lug and the second lug by rotating bolts.

[0008] Preferably, the mounting part includes a third plate, on which a seventh lug and an eighth lug are symmetrically arranged on the side facing the rotating part, and the seventh lug and the eighth lug are respectively connected to the third lug and the fourth lug by rotating bolts.

[0009] Preferably, the rotating part includes a base plate, a first side wall, a second side wall, and a third side wall. The first side wall, the second side wall, and the third side wall are respectively arranged perpendicular to the edge of the base plate, and the first side wall and the second side wall are arranged symmetrically.

[0010] Preferably, a first arc-shaped groove and a first connecting hole are symmetrically arranged on the first sidewall and the second sidewall. The first connecting hole is located in the center direction of the first arc-shaped groove. The rotating part is rotatably connected to the supporting part through the first arc-shaped groove and the first connecting hole. A rotation adjustment component is provided inside the first arc-shaped groove and the first connecting hole. The supporting part rotates along the first arc-shaped groove with the first connecting hole as the center.

[0011] Preferably, the third sidewall is provided with a second arc-shaped groove and a second connecting hole. The second connecting hole is located in the center direction of the second arc-shaped groove. The rotating part is rotatably connected to the mounting part through the second arc-shaped groove and the second connecting hole. A rotating adjustment component is provided inside the second arc-shaped groove and the second connecting hole. The rotating part rotates along the second arc-shaped groove with the second connecting hole as the center.

[0012] Preferably, a first angle scale is provided around the first arc-shaped groove of the rotating part, and a second angle scale is provided on the mounting part, which can provide a rotation angle mark.

[0013] Preferably, the rotating adjustment component includes a first threaded hole and a second threaded hole respectively provided on the two side walls of the support portion, the first connecting hole is connected to the first threaded hole by a rotating bolt, and the first arc-shaped groove is connected to the second threaded hole by a rotating bolt.

[0014] Preferably, the rotating adjustment component includes a third threaded hole and a fourth threaded hole provided on the side wall of the mounting part facing the rotating part, the second connecting hole is connected to the third threaded hole by a rotating bolt, and the second arc-shaped groove is connected to the fourth threaded hole by a rotating bolt.

[0015] This utility model achieves the following technical effects by providing a three-dimensional safety sensor mounting bracket:

[0016] By incorporating a rotating part, a mounting part, and a support part, the bracket can achieve angle adjustment with multiple degrees of freedom. The support part ensures stable sensor assembly, the mounting part secures the bracket, and changing the angle of the rotating part allows for adaptation to various installation environments. The connection between the rotating part and the mounting and support parts results in a simple structure, reduced weight, and effective fulfillment of practical needs. The relative rotation between the rotating part, mounting part, and support part can be achieved by loosening the rotating adjustment component, or by tightening it to lock their relative positions, enabling the sensor to operate with high precision and greater stability. Attached Figure Description

[0017] Embodiments of this disclosure will now be explained in further detail by way of example only with reference to the accompanying drawings, in which:

[0018] Figure 1 This is a schematic diagram of the structure of the three-dimensional safety sensor mounting bracket involved in Embodiment 1 of this utility model;

[0019] Figure 2 It shows Figure 1 A schematic diagram of the exploded structure;

[0020] Figure 3 This is a schematic diagram of the three-dimensional safety sensor mounting bracket structure involved in Embodiment 2 of this utility model;

[0021] Figure 4 It shows Figure 3 A schematic diagram of the exploded structure;

[0022] Figure 5 This is a schematic diagram of the rotating part structure involved in Embodiment 2 of this utility model.

[0023] Symbol explanation:

[0024] 1. Support part; 11. First jaw; 12. Second jaw; 13. Second plate; 14. Fifth lug; 15. Sixth lug; 111. First threaded hole; 112. Second threaded hole; 2. Rotating part; 21. First plate; 22. First lug; 23. Second lug; 24. Third lug; 25. Fourth lug; 211. Base plate; 2111. Groove; 212. First sidewall; 213. Third sidewall; 214. Second sidewall; 21 5. Second connecting hole; 216. Second arc groove; 217. First arc groove; 218. First connecting hole; 219. First angle scale; 3. Mounting part; 31. Third plate; 32. Seventh lug; 33. Eighth lug; 311. Third threaded hole; 312. Fourth threaded hole; 313. Second angle scale; 41. First rotating connector; 42. Second rotating connector; 43. Third rotating connector; 44. Fourth rotating connector. Detailed Implementation

[0025] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the following description, the same reference numerals are used for the same components, and repeated descriptions are omitted. Furthermore, the drawings are merely schematic diagrams, and the proportions of the components or the shapes of the components may differ from actual figures.

[0026] Example 1:

[0027] Figure 1 This is a schematic diagram showing the structure of the three-dimensional safety sensor mounting bracket according to an embodiment of the present invention. Figure 2 It shows Figure 1 A schematic diagram of the explosion structure.

[0028] Reference Figure 1 and Figure 2 The three-dimensional safety sensor mounting bracket involved in this utility model includes Figure 1 and Figure 2 The device comprises a support part 1, a rotating part 2, and a mounting part 3. The support part 1 and the rotating part 2 are rotatably connected, and the rotating part 2 is rotatably connected to the mounting part 3. The support part 1 can rotate vertically relative to the rotating part 2, and the rotating part can rotate horizontally relative to the mounting part 3. The rotating part 2 is also provided with an angle scale, which can realize precise angle adjustment.

[0029] Specifically, in this embodiment, the rotating part 2 is configured as an easily machinable plate structure. The rotating part 2 includes a first flat plate 21, which is rectangular in shape. The first flat plate 21 is provided with mounting holes and weight-reducing holes. A first rotating connector 41 is provided on the side of the first flat plate 21 facing the support part 1. The first rotating connector 41 includes a symmetrically arranged first lug 22 and a second lug 23. The first lug 22 and the second lug 23 are arranged along the width direction of the first flat plate 21 and perpendicular to the first flat plate 21. The arc ends of the first lug 22 and the second lug 23 are provided with angle scales and mounting holes. The other side of the first lug 22 and the second lug 23... The bottom end is provided with a mounting hole, and the first lug 22 and the second lug 23 are fixed to the first plate 21 with bolts through the mounting hole to achieve a detachable connection; the first plate 21 is provided with a second rotating connector 42 on the side facing the mounting part 3. The second rotating connector 42 includes a third lug 24 and a fourth lug 25 symmetrically arranged. The third lug 24 and the fourth lug 25 are arranged along the length direction of the first plate 21 and are perpendicular to the first plate 21. The arc ends of the third lug 24 and the fourth lug 25 are provided with mounting holes for connecting with the mounting part. The third lug 24 and the fourth lug 25 are bolted to the first plate 21 through the mounting hole at the bottom.

[0030] In this embodiment, the support part 1 includes a second plate 13, which has mounting holes and weight-reducing holes. A first claw 11 and a second claw 12 are symmetrically arranged on the side of the second plate 13 away from the rotating part 2. The first claw 11 and the second claw 12 are vertically arranged at both ends of the second plate 13. The first claw 11 and the second claw 12 are bolted to the second plate 13 through through holes at the bottom, achieving a detachable connection. The first claw 11 and the second claw 12 are used to fix the sensor, thereby improving safety. For the purpose of stabilizing the installation; the second plate 13 is symmetrically provided with a third rotating connector 43 on the side facing the rotating part 2. The third rotating connector 43 includes a fifth lug 14 and a sixth lug 15 symmetrically arranged. The fifth lug 14 and the sixth lug 15 are arranged perpendicular to the second plate 13 and are corresponding to the first lug 22 and the second lug 23. The arc ends of the fifth lug 14 and the sixth lug 15 are provided with through holes and are respectively connected to the first lug 22 and the second lug 23 by rotating bolts to realize a detachable movable connection.

[0031] The mounting part 3 includes a third plate 31, which is provided with weight reduction holes and mounting holes. A fourth rotating connector 44 is provided on the side of the third plate 31 facing the rotating part 2. The fourth rotating connector 44 includes a seventh lug 32 and an eighth lug 33 symmetrically arranged. The seventh lug 32 and the eighth lug 33 are respectively provided with the third lug 24 and the fourth lug 25, and are also connected by rotating bolts to achieve a detachable movable connection.

[0032] This embodiment achieves the ability of the device to rotate in both vertical and horizontal directions by setting two pairs of mutually perpendicular lugs on both sides of the first plate 21. The sheet metal structure is simple, easy to process, and has low cost. It also has weight-reducing holes, which greatly reduces the weight and improves stability. In addition, it has angle scales, which can achieve more precise angle adjustment.

[0033] Example 2:

[0034] Reference Figure 3-5 As shown, the difference between this embodiment and embodiment 1 is that the structure of the rotating part 2 has been adjusted in this embodiment. The support part 1 and the rotating part 2 are set as groove structures, and the mounting part 3 is set as an L-shaped structure, which reduces the overall volume and can still achieve angle adjustment in the vertical and horizontal directions.

[0035] In this embodiment, the rotating part 2 is provided with a base plate 211, a first side wall 212, a second side wall 214, and a third side wall 213. The rotating part 2 is integrally formed, providing enhanced structural strength and making it suitable for installation environments with high structural strength requirements. The base plate 211 is provided with weight-reducing holes and grooves 2111. The grooves 2111 reduce weight and provide more space for the movement of the support part 1, facilitating installation and large-angle adjustment. The first side wall 212 and the second side wall 214 are symmetrically arranged... The first sidewall 212 and the second sidewall 214 are symmetrically provided with a first arc-shaped groove 217 and a first connecting hole 218. The first connecting hole 218 is located in the direction of the center of the first arc-shaped groove 217. The first connecting hole 218 is fixed to a threaded hole on the side of the support part 1 by bolts. The first connecting hole 218 can be a through hole or a threaded hole. The first arc-shaped groove 217 is also fixed to a corresponding threaded hole on the side of the support part 1 by bolts. The support part 1 can be centered on the first connecting hole 218. The support 1 rotates along the first arc-shaped groove 217. A first angle scale 219 is provided around the first arc-shaped groove 217, allowing for precise angle adjustment. The first arc-shaped groove 217 also acts as a guide, greatly improving rotational stability. The third sidewall 213 is provided with a second connecting hole 215 and a second arc-shaped groove 216. The second connecting hole 215 is located at the center of the second arc-shaped groove 216. The second connecting hole 215 is bolted into a threaded hole on the top surface of the mounting part 3. The second arc-shaped groove 216 is bolted to the corresponding threaded hole on the top surface of the mounting part 3. The second connecting hole 215 can be a through hole or a threaded hole. The rotating part 2 can rotate around the second connecting hole 215 as the center, along the second arc-shaped groove 216. A second angle scale 313 is provided around the second arc-shaped groove 216, which can realize the rotating part 2 to rotate precisely relative to the mounting part 3. The second arc-shaped groove 216 also plays a guiding role, further improving the stability of the rotating part 2.

[0036] In this embodiment, the support part 1 is provided with a first threaded hole 111 and a second threaded hole 112 on its two sides, which are used to connect the first connecting hole 218 and the first arc groove 217, respectively, and play a role in positioning and guiding; the top of the mounting part 3 is provided with a third threaded hole 311 and a fourth threaded hole 312, which are used to connect the second connecting hole 215 and the second arc groove 216, respectively, and play a role in positioning and guiding.

[0037] In this embodiment, the rotating part 2 is integrally formed, which greatly improves the structural strength. Furthermore, the three sides greatly reduce the space occupied by the device and further enhance its adaptability.

[0038] In some embodiments, calibration devices such as a level can be installed on the bracket to further improve the angle adjustment accuracy. At the same time, shock-absorbing components can be installed to reduce errors caused by vibration during use.

[0039] While the present disclosure has been specifically described above in conjunction with the accompanying drawings and embodiments, it is to be understood that the above description does not limit the present disclosure in any way. Those skilled in the art can make modifications and variations to the present disclosure as needed without departing from its essential spirit and scope, and all such modifications and variations fall within the scope of the present disclosure.

Claims

1. A three-dimensional safety sensor mounting bracket, characterized in that, include: Support (1), which is used for the detachable installation of the sensor; Mounting part (3), which is used for mounting and fixing the bracket; The rotating part (2) is rotatably connected to the mounting part (3) and the support part (1) respectively via a rotating adjustment member. The rotating part (2) can be loosened to allow the rotating part (2) to be in an unlocked state that allows relative rotation between the mounting part (3) and the support part (1), and the rotating part can be tightened to allow the rotating part (2) to be in a locked state between the mounting part (3) and the support part (1).

2. The three-dimensional safety sensor mounting bracket as described in claim 1, characterized in that, The rotating part (2) is provided with a first rotating connector (41) and a second rotating connector (42) on opposite sides; A third rotating connector (43) is provided on the side of the support part (1) facing the rotating part (2); The mounting part (3) is provided with a fourth rotating connector (44) on the side facing the rotating part (2); The first rotating connector (41) and the third rotating connector (43) are connected by a rotating adjustment member, and the second rotating connector (42) and the fourth rotating connector (44) are connected by a rotating adjustment member, which is a rotating bolt.

3. The three-dimensional safety sensor mounting bracket as described in claim 2, characterized in that, The rotating part (2) includes a first plate (21), and a first lug (22) and a second lug (23) are symmetrically arranged on the side of the first plate (21) facing the support part (1). The first lug (22) and the second lug (23) are arranged along the width direction of the first plate (21). The first plate (21) is symmetrically provided with a third lug (24) and a fourth lug (25) on the side facing the mounting part (3), and the third lug (24) and the fourth lug (25) are provided along the length direction of the first plate (21).

4. The three-dimensional safety sensor mounting bracket as described in claim 3, characterized in that, The support part (1) includes a second plate (13), on which a fifth lug (14) and a sixth lug (15) are symmetrically arranged on one side facing the rotating part (2). The fifth lug (14) and the sixth lug (15) are rotatably connected to the first lug (22) and the second lug (23) respectively by rotating bolts. The mounting part (3) includes a third plate (31), on which a seventh lug (32) and an eighth lug (33) are symmetrically arranged on one side facing the rotating part (2). The seventh lug (32) and the eighth lug (33) are respectively connected to the third lug (24) and the fourth lug (25) by rotating bolts.

5. The three-dimensional safety sensor mounting bracket as described in claim 1, characterized in that, The rotating part (2) includes a base plate (211), a first side wall (212), a second side wall (214) and a third side wall (213). The first side wall (212), the second side wall (214) and the third side wall (213) are respectively arranged perpendicular to the edge of the base plate (211), and the first side wall (212) and the second side wall (214) are arranged symmetrically.

6. The three-dimensional safety sensor mounting bracket as described in claim 5, characterized in that, The first sidewall (212) and the second sidewall (214) are symmetrically provided with a first arc-shaped groove (217) and a first connecting hole (218). The first connecting hole (218) is located in the center direction of the first arc-shaped groove (217). The rotating part (2) is rotatably connected to the supporting part (1) through the first arc-shaped groove (217) and the first connecting hole (218). The first arc-shaped groove (217) and the first connecting hole (218) are provided with a rotation adjustment component, and the support part (1) rotates along the first arc-shaped groove (217) with the first connecting hole (218) as the center.

7. The three-dimensional safety sensor mounting bracket as described in claim 5, characterized in that, The third sidewall (213) is provided with a second arc-shaped groove (216) and a second connecting hole (215). The second connecting hole (215) is located in the center direction of the second arc-shaped groove (216). The rotating part (2) is rotatably connected to the mounting part (3) through the second arc-shaped groove (216) and the second connecting hole (215). The second arc-shaped groove (216) and the second connecting hole (215) are provided with a rotation adjustment component. The rotating part (2) rotates along the second arc-shaped groove (216) with the second connecting hole (215) as the center.

8. The three-dimensional safety sensor mounting bracket as described in claim 6, characterized in that, A first angle scale (219) is also provided around the first arc groove (217) of the rotating part (2), and a second angle scale (313) is also provided on the mounting part (3), which can provide rotation angle marking.

9. The three-dimensional safety sensor mounting bracket as described in claim 6, characterized in that, The rotating adjustment component includes a first threaded hole (111) and a second threaded hole (112) respectively provided on the two side walls of the support part (1). The first connecting hole (218) is connected to the first threaded hole (111) by a rotating bolt, and the first arc groove (217) is connected to the second threaded hole (112) by a rotating bolt.

10. The three-dimensional safety sensor mounting bracket as described in claim 7, characterized in that, The rotating adjustment component includes a third threaded hole (311) and a fourth threaded hole (312) provided on the side wall of the mounting part (3) facing the rotating part (2). The second connecting hole (215) is connected to the third threaded hole (311) by a rotating bolt, and the second arc-shaped groove (216) is connected to the fourth threaded hole (312) by a rotating bolt.