Rapid detection device for wear of key component of mechanical equipment

Abstract

The utility model relates to the technical field of mechanical equipment detection, in particular to a mechanical equipment key component abrasion rapid detection device which comprises a base, a detection table is fixedly connected to the top of the base, a detection frame is fixedly connected to one end of the top of the detection table, and a hydraulic rod is fixedly connected to one end of the top of the base. The telescopic end of the hydraulic rod is fixedly connected with a mounting frame, and the upper surface of the mounting frame is fixedly connected with a transverse plate. According to the utility model, the motor drives the bidirectional screw rod to rotate, so that the detection body moves left and right on the transverse plate, the hydraulic rod can adjust the height of the detection body, and different positions of key components of mechanical equipment are detected in cooperation with the rotation of the turntable; according to the detection device, key components of different specifications can be stably fixed through the fixing assembly, the detection angle can be conveniently adjusted through the driving assembly, the detection position can be accurately adjusted through the graduated scale on the detection frame, and the universality of the detection device is improved.

Description

A rapid wear detection device for key components of mechanical equipment Technical Field

[0001] This utility model relates to the field of mechanical equipment testing technology, and in particular to a rapid wear detection device for key components of mechanical equipment. Background Technology

[0002] In modern industrial production systems, machinery and equipment serve as the core carriers of productivity, and their stable operation directly impacts production efficiency, product quality, and corporate economic benefits. With the expansion of industrial scale and the increasing sophistication of production, the wear and tear of key components in machinery and equipment has become increasingly prominent, becoming a critical factor restricting the continuity and stability of production.

[0003] In existing technologies, some wear detection devices for key mechanical equipment suffer from problems such as low detection efficiency and insufficient detection accuracy. Some devices require manual adjustment of the detection position multiple times, which not only consumes a lot of time but is also prone to inaccurate detection results due to human error. Other detection devices are difficult to adapt to the fixing and detection of key components of different specifications, resulting in poor versatility and greatly limiting their application in actual production. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of low detection efficiency, insufficient accuracy and poor versatility in the existing technology, and to propose a rapid wear detection device for key components of mechanical equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a rapid wear detection device for key components of mechanical equipment, comprising a base, a detection platform fixedly connected to the top of the base, a detection frame fixedly connected to one end of the top of the detection platform, a hydraulic rod fixedly connected to one end of the top of the base, a mounting frame fixedly connected to the telescopic end of the hydraulic rod, a horizontal plate fixedly connected to the upper surface of the mounting frame, a motor fixedly connected to the side of the horizontal plate, a bidirectional lead screw fixedly connected to the output end of the motor, the bidirectional lead screw being disposed inside the horizontal plate, a detection body being threadedly connected to the outer surface of the bidirectional lead screw, a groove provided on the top of the detection platform, a turntable rotatably connected inside the groove, a drive assembly being connected through the detection platform, one end of the drive assembly being fixedly connected to the bottom of the turntable, and a fixing assembly being provided on the upper surface of the turntable.

[0006] Furthermore, the fixing component includes a screw fixedly installed inside a reserved groove on the upper surface of the testing platform. One end of the screw is rotatably connected to the inner wall of the reserved groove, and the other end of the screw passes through the turntable and is fixedly connected to a fixed plate. A movable plate is threadedly connected to the outer surface of the screw, and the fixing component is symmetrically distributed on the upper surface of the turntable.

[0007] Furthermore, the drive assembly includes a transmission rod fixedly connected to the bottom of the turntable, a first bevel gear fixedly connected to the end of the transmission rod away from the turntable, a second bevel gear meshing with the outer surface of the first bevel gear, a connecting rod fixedly connected to the side of the second bevel gear, and a rotating disk fixedly connected to the end of the connecting rod away from the second bevel gear passing through the detection table.

[0008] Furthermore, the testing frame includes a first vertical rod and a second vertical rod, the bottom of which is fixedly connected to the top of the testing table, and the outer surfaces of the first vertical rod and the second vertical rod are provided with scales.

[0009] Furthermore, the mounting bracket includes a connecting block fixedly connected to the telescopic end of the hydraulic rod, and a crossbar is fixedly connected to the outer surface of the connecting block. The two ends of the crossbar are slidably connected to the outer surfaces of the first vertical rod and the second vertical rod, respectively.

[0010] Furthermore, measuring plates are provided on both sides of the horizontal plate.

[0011] Furthermore, limit blocks are fixedly connected to the top ends of both the first and second vertical rods.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, a motor drives a bidirectional lead screw to rotate, causing the detection body to move left and right on the horizontal plate. At the same time, a hydraulic rod can adjust the height of the detection body. Combined with the rotation of the turntable, it is possible to quickly and comprehensively detect different positions of key components of mechanical equipment, which greatly improves the detection efficiency and solves the problems of low detection efficiency and insufficient accuracy.

[0014] 2. In this utility model, the fixing components can be used to securely fix key components of different specifications, the driving components can be used to easily adjust the detection angle, and the scale on the detection frame helps to accurately adjust the detection position, which effectively improves the detection accuracy and the versatility of the device. This solves the problem of poor versatility and poor fixation of the detected components in existing devices. Attached Figure Description

[0015] Figure 1 is a three-dimensional structural schematic diagram of a rapid wear detection device for key components of mechanical equipment proposed in this utility model;

[0016] Figure 2 is a schematic diagram of the structure of the detection frame in the rapid wear detection device for key components of mechanical equipment proposed in this utility model;

[0017] Figure 3 is a schematic diagram of the structure of the turntable in the rapid wear detection device for key components of mechanical equipment proposed in this utility model;

[0018] Figure 4 is a schematic diagram of the bottom of the testing platform in the rapid wear detection device for key components of mechanical equipment proposed in this utility model.

[0019] Figure 5 is a frontal structural schematic diagram of a rapid wear detection device for key components of mechanical equipment according to this utility model.

[0020] Legend:

[0021] 1. Base; 2. Testing table; 21. Groove; 22. Turntable; 23. Drive assembly; 231. Transmission rod; 232. Transmission rod; 233. Second bevel gear; 234. Connecting rod; 235. Rotating disk; 25. Fixing assembly; 251. Screw; 252. Fixing disk; 253. Moving plate; 3. Testing frame; 31. First vertical rod; 32. Second vertical rod; 33. Scale; 34. Limiting block; 4. Hydraulic rod; 5. Mounting frame; 51. Connecting block; 52. Horizontal bar; 6. Horizontal plate; 61. Motor; 62. Bidirectional lead screw; 63. Testing body; 64. Measuring plate. Detailed Implementation

[0022] Please refer to Figures 1-5. This utility model provides a technical solution: a rapid wear detection device for key components of mechanical equipment, including a base 1, a detection platform 2 fixedly connected to the top of the base 1, a detection frame 3 fixedly connected to one end of the top of the detection platform 2, a hydraulic rod 4 fixedly connected to one end of the top of the base 1, a mounting frame 5 fixedly connected to the telescopic end of the hydraulic rod 4, a horizontal plate 6 fixedly connected to the upper surface of the mounting frame 5, a motor 61 fixedly connected to the side of the horizontal plate 6, a bidirectional lead screw 62 fixedly connected to the output end of the motor 61, the bidirectional lead screw 62 being disposed inside the horizontal plate 6, and a detection body 63 being threadedly connected to the outer surface of the bidirectional lead screw 62.

[0023] The specific setup and function of testing station 2 will be explained below.

[0024] In this embodiment: a groove 21 is provided on the top of the testing table 2, a turntable 22 is rotatably connected inside the groove 21, a drive assembly 23 is connected through the testing table 2, one end of the drive assembly 23 is fixedly connected to the bottom of the turntable 22, and a fixing assembly 25 is provided on the upper surface of the turntable 22.

[0025] The effects achieved by the above components are as follows: the groove 21 provides rotation space for the turntable 22, enabling the turntable 22 to rotate smoothly on the inspection table 2. In conjunction with the drive component 23, it can drive the key mechanical components placed on the turntable 22 to adjust their angles, so that the inspection body 63 can inspect different positions of the components. The fixing component 25 is used to securely install the key components on the turntable 22, ensuring that the components will not be displaced during the inspection process and guaranteeing the accuracy of the inspection results.

[0026] Specifically, the fixing component 25 includes a screw 251 fixedly installed inside a reserved groove on the upper surface of the testing table 2. One end of the screw 251 is rotatably connected to the inner wall of the reserved groove, and the other end of the screw 251 passes through the turntable 22 and is fixedly connected to a fixed plate 252. A movable plate 253 is threadedly connected to the outer surface of the screw 251. The fixing component 25 is symmetrically distributed on the upper surface of the turntable 22.

[0027] The aforementioned components achieve the following effect: When it is necessary to fix key components, the operator rotates the fixing plate 252, causing the screw 251 to rotate within the pre-reserved slot. Since the moving plate 253 is threadedly connected to the screw 251, it moves along the axial direction of the screw 251 as the screw 251 rotates. The moving plates 253 of the two symmetrically distributed fixing components 25 move towards each other, thereby clamping and fixing key components of different specifications onto the turntable 22, achieving compatibility with various key components and improving the versatility of the device.

[0028] Specifically, the drive assembly 23 includes a transmission rod 231 fixedly connected to the bottom of the turntable 22. A first bevel gear 232 is fixedly connected to the end of the transmission rod 231 away from the turntable 22. A second bevel gear 233 meshes with the outer surface of the first bevel gear 232. A connecting rod 234 is fixedly connected to the side of the second bevel gear 233. A rotating disk 235 is fixedly connected to the end of the connecting rod 234 away from the second bevel gear 233 through the detection table 2.

[0029] The effect achieved by the above components is as follows: the operator rotates the rotating disk 235, which drives the second bevel gear 233 to rotate via the connecting rod 234. Since the first bevel gear 232 meshes with the second bevel gear 233, the rotation of the second bevel gear 233 drives the first bevel gear 232 to rotate, which in turn causes the transmission rod 231 to rotate, ultimately driving the rotating disk 22 to rotate within the groove 21. In this way, the detection angle of key components can be easily and accurately adjusted, improving detection efficiency and ease of operation.

[0030] Specifically, the testing frame 3 includes a first vertical rod 31 and a second vertical rod 32. The bottoms of the first vertical rod 31 and the second vertical rod 32 are fixedly connected to the top of the testing table 2. The outer surfaces of the first vertical rod 31 and the second vertical rod 32 are provided with scales 33.

[0031] The aforementioned components achieve the following effects: the scale 33, with its clear and intuitive graduations, provides a precise reference for adjusting the height of the inspection body 63. When inspecting critical components of different thicknesses and sizes, operators can accurately adjust the height of the mounting bracket 5 and the inspection body 63 using the hydraulic rod 4, based on the scale 33, ensuring that the inspection body 63 maintains a suitable inspection distance from the critical components, thereby improving inspection accuracy. Simultaneously, the scale values ​​facilitate recording the height data for each inspection by the operator.

[0032] Specifically, the mounting bracket 5 includes a connecting block 51 fixedly connected to the telescopic end of the hydraulic rod 4. A crossbar 52 is fixedly connected to the outer surface of the connecting block 51. The two ends of the crossbar 52 are slidably connected to the outer surfaces of the first vertical rod 31 and the second vertical rod 32, respectively.

[0033] The aforementioned components achieve the following effects: the hydraulic rod 4, through its telescopic movement, drives the connecting block 51 to move up and down, thereby adjusting the overall height of the mounting frame 5. The sliding connection between the two ends of the horizontal rod 52 and the first vertical rod 31 and the second vertical rod 32 provides stable guidance and support for the movement of the mounting frame 5, ensuring that the mounting frame 5 will not sway or deviate when moving vertically, thus improving the stability and reliability of the detection.

[0034] Specifically, measuring plates 64 are provided on both sides of the horizontal plate 6.

[0035] The aforementioned components achieve the following effect: the measuring plate 64 cooperates with the detection body 63, enabling the measuring plate 64 to assist the detection body 63 in more accurately measuring and judging the wear condition of key components during the detection process. For example, when the detection body 63 scans or measures the surface of a key component, the measuring plate 64 can provide an additional reference benchmark, helping the detection body 63 to more accurately determine parameters such as the degree of wear and the location of wear on the component surface, further improving the accuracy and precision of the detection results.

[0036] Specifically, the top ends of the first vertical rod 31 and the second vertical rod 32 are both fixedly connected to limit blocks 34.

[0037] The aforementioned components achieve the following effects: the limiting block 34 effectively prevents the crossbar 52 from detaching from the first vertical bar 31 and the second vertical bar 32 during the extension and retraction of the hydraulic rod 4, thus playing an important limiting and protective role. When the hydraulic rod 4 extends upward to its limit position, the limiting block 34 will prevent the crossbar 52 from moving further upward, ensuring the normal operation of the detection device and the safety of the operators.

[0038] Working principle: When using this testing device, first place the key components of the mechanical equipment on the turntable 22. By rotating the fixed plate 252 of the fixing assembly 25, the moving plate 253 firmly clamps the key components. Then, according to the size of the key components and the testing requirements, adjust the height of the mounting frame 5 using the hydraulic rod 4. At this time, the operator can refer to the scale 33 on the testing frame 3 to adjust the testing body 63 to a suitable height position.

[0039] Next, the rotating disk 235 of the drive assembly 23 is rotated, causing the turntable 22 to rotate via bevel gear transmission, adjusting the detection angle of the key component. Once ready, the motor 61 is started, driving the bidirectional lead screw 62 to rotate, causing the detection body 63 to move left and right on the horizontal plate 6, performing comprehensive detection of different positions of the key component. During the detection process, the measuring plate 64 assists the detection body 63 in obtaining more accurate detection data. After the detection is completed, the fixing assembly 25 is reversed to loosen the component, and the detected key component can be removed, allowing for the next detection operation.

Claims

1. A device for rapid detection of wear of key components of mechanical equipment, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a test platform (2), one end of the top of the test platform (2) is fixedly connected to a test frame (3), one end of the top of the base (1) is fixedly connected to a hydraulic rod (4), the telescopic end of the hydraulic rod (4) is fixedly connected to a mounting frame (5), the upper surface of the mounting frame (5) is fixedly connected to a horizontal plate (6), the side of the horizontal plate (6) is fixedly connected to a motor (61), the output end of the motor (61) is fixedly connected to a bidirectional lead screw (62), the bidirectional lead screw (62) is located inside the horizontal plate (6), the outer surface of the bidirectional lead screw (62) is threadedly connected to a test body (63), the top of the test platform (2) is provided with a groove (21), the inside of the groove (21) is rotatably connected to a turntable (22), the test platform (2) is connected through a drive assembly (23), one end of the drive assembly (23) is fixedly connected to the bottom of the turntable (22), and the upper surface of the turntable (22) is provided with a fixing assembly (25).

2. The device of claim 1, wherein: The fixing component (25) includes a screw (251) fixedly installed inside a reserved groove on the upper surface of the testing table (2). One end of the screw (251) is rotatably connected to the inner wall of the reserved groove, and the other end of the screw (251) passes through the turntable (22) and is fixedly connected to a fixed plate (252). A movable plate (253) is threadedly connected to the outer surface of the screw (251). The fixing component (25) is symmetrically distributed on the upper surface of the turntable (22).

3. The device of claim 1, wherein: The drive assembly (23) includes a transmission rod (231) fixedly connected to the bottom of the turntable (22). A first bevel gear (232) is fixedly connected to one end of the transmission rod (231) away from the turntable (22). A second bevel gear (233) meshes with the outer surface of the first bevel gear (232). A connecting rod (234) is fixedly connected to the side of the second bevel gear (233). A rotating disk (235) is fixedly connected to one end of the connecting rod (234) away from the second bevel gear (233) through the detection table (2).

4. The device of claim 1, wherein: The testing frame (3) includes a first vertical rod (31) and a second vertical rod (32). The bottom of the first vertical rod (31) and the second vertical rod (32) are both fixedly connected to the top of the testing table (2). The outer surfaces of the first vertical rod (31) and the second vertical rod (32) are both provided with scales (33).

5. The rapid wear detection device for key components of mechanical equipment according to claim 1, characterized in that: The mounting bracket (5) includes a connecting block (51) fixedly connected to the telescopic end of the hydraulic rod (4). A crossbar (52) is fixedly connected to the outer surface of the connecting block (51). The two ends of the crossbar (52) are slidably connected to the outer surfaces of the first vertical rod (31) and the second vertical rod (32), respectively.

6. The rapid wear detection device for key components of mechanical equipment according to claim 5, characterized in that: Measuring plates (64) are provided on both sides of the horizontal plate (6).

7. The device of claim 4, wherein: Limiting blocks (34) are fixedly connected to the top ends of the first vertical rod (31) and the second vertical rod (32).

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