Resistance wire implanting machine

The feeding vibratory plate and the cylinder-controlled gripper system realize the automated guidance and stable clamping of the resistance wire, which solves the problems of resistance wire deformation and alignment difficulties during manual assembly and improves the implantation efficiency.

CN224190749UActive Publication Date: 2026-05-01HUIZHOU XINHU AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUIZHOU XINHU AUTOMATION EQUIP CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

When manually assembling thin and soft resistance wires, it is difficult to control the force, which can cause the resistance wires to deform and make it difficult to align with the holes, resulting in low implantation efficiency.

Method used

The material is fed by a vibratory feeder, and the resistance wire is picked up by a gripper controlled by a cylinder and guided into the product by a guide plate. The whole process is automated, and the clamping force of the fixture is stabilized by the control of the cylinder.

Benefits of technology

It achieves a high degree of automation in resistance wire implantation, improves implantation efficiency, avoids resistance wire deformation, and ensures stable clamping force.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a resistance wire implanter which comprises a feeding vibration disc, a supporting clamping jaw, a clamping clamping jaw, a lifting clamping jaw, a guide plate and a positioning jig, a resistance wire is placed in the feeding vibration disc, the feeding vibration disc is used for feeding the resistance wire in a vibration mode, the supporting clamping jaw supports the resistance wire fed by the feeding vibration disc, the clamping clamping jaw is used for clamping the resistance wire, and the positioning jig is used for positioning the resistance wire. The guide plate is used for guiding the resistance wire to enter a product main body, the clamping clamp is used for clamping the supported resistance wire, the lifting clamping jaw is used for lifting the clamped resistance wire, the guide plate is used for guiding the resistance wire to enter the product main body, and the product main body is arranged on the side wall of the positioning jig. The whole resistance wire implanting operation is highly automatic, the implanting efficiency is high, the air cylinder is used for controlling the clamp to clamp the resistance wire, the force is stable, and the resistance wire is not prone to deformation.
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Description

A resistance wire implantation machine Technical Field

[0001] This utility model relates to the technical field of resistance wire assembly equipment, specifically a resistance wire implantation machine. Background Technology

[0002] The assembly and implantation of resistance wires is generally done manually. However, for thin and soft resistance wires, it is difficult to control the force during manual assembly, which can easily deform the resistance wire. When implanting the resistance wire into the product, it is not easy to align it with the hole.

[0003] Therefore, this application designs a resistance wire implantation machine. This mechanism is a soft and thin resistance wire implantation mechanism. This mechanism uses a vibratory feeder to supply the components. After feeding, the product is picked up by a cylinder gripper, and the bent resistance wire is straightened before being implanted into the product. The cylinder controls the force stably, and the implantation process is automated, making it more efficient. Summary of the Invention

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] In view of the above and / or the problems existing in the use of the resistance wire implantation machine, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a resistance wire implantation machine, which forms a guide hole corresponding to the installation point of the resistance wire on the main body of the product by bringing the guide plate together, so as to facilitate the insertion of the resistance wire. The entire resistance wire implantation operation is highly automated and has high implantation efficiency. The cylinder controls the clamp to hold the resistance wire, which has stable force and the resistance wire is not easily deformed.

[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0008] A resistance wire implantation machine, comprising:

[0009] A feeding vibratory plate, wherein a resistance wire is placed inside the feeding vibratory plate, and the feeding vibratory plate is used to vibrate and feed the resistance wire.

[0010] The lifting gripper lifts the resistance wire fed onto the feeding vibratory plate.

[0011] The clamping jaws clamp the lifting resistance wire.

[0012] The lifting jaws lift the clamped resistance wire;

[0013] Guide plate, which guides the resistance wire into the product body;

[0014] A positioning fixture, wherein the product body is provided on the side wall of the positioning fixture.

[0015] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the side wall outlet of the feeding vibrating plate is connected to a feeding channel, the resistance wire moves along the feeding channel, and the feeding channel is connected to an inclined discharge channel located in the lifting gripper bracket.

[0016] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the lifting gripper is equipped with a lifting cylinder, and the telescopic end of the lifting cylinder is equipped with a first dual-axis cylinder, the telescopic ends of the first dual-axis cylinder being fixedly connected to the lifting gripper.

[0017] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the clamping jaws are equipped with a second dual-axis cylinder, the telescopic end of the second dual-axis cylinder is fixedly connected to the clamping jaws, and the second dual-axis cylinder is equipped with a telescopic cylinder, the telescopic end of the telescopic cylinder being fixedly connected to the outer shell of the second dual-axis cylinder.

[0018] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the lifting gripper is equipped with a third dual-axis cylinder, and the telescopic end of the third dual-axis cylinder is fixedly connected to the lifting gripper.

[0019] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the side wall of the telescopic cylinder is provided with a straightening cylinder, the telescopic end of the straightening cylinder is provided with a straightening plate that extends into the lifting gripper, the side wall of the straightening cylinder is provided with a bracket, the side wall of the bracket is provided with a lifting Z-axis, and the side wall of the lifting Z-axis is provided with a transverse Y-axis.

[0020] In a preferred embodiment of the resistance wire implantation machine described in this utility model, the guide plate is equipped with a push cylinder, and the telescopic end of the push cylinder is fixedly connected to the guide block.

[0021] Compared with the prior art, the beneficial effects of this utility model are: the resistance wire implantation machine forms a guide hole corresponding to the installation point of the resistance wire on the main body of the product by bringing the guide plate together, which facilitates the insertion of the resistance wire. The entire resistance wire implantation operation is highly automated and has high implantation efficiency. The cylinder controls the clamp to hold the resistance wire, which has stable force and the resistance wire is not easily deformed. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0023] Figure 1 is a schematic diagram of the overall structure of a resistance wire implantation machine according to this utility model;

[0024] Figure 2 is a schematic diagram of part a of Figure 1 of a resistance wire implantation machine according to the present invention;

[0025] Figure 3 is a schematic diagram of part b in Figure 1 of the present invention, which is a resistance wire implantation machine.

[0026] 100. Feeding vibratory plate; 110. Feeding channel; 200. Lifting gripper; 210. Lifting cylinder; 220. First dual-axis cylinder; 300. Clamping gripper; 310. Second dual-axis cylinder; 320. Telescopic cylinder; 400. Lifting gripper; 410. Support; 420. Straightening cylinder; 430. Lifting Z-axis; 440. Lateral Y-axis; 500. Guide plate; 510. Pushing cylinder; 600. Positioning fixture; 610. Product body. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure will not be enlarged to scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0030] This utility model provides a resistance wire implantation machine. The guide plate is brought together to form a guide hole corresponding to the installation point of the resistance wire on the main body of the product, which facilitates the insertion of the resistance wire. The entire resistance wire implantation operation is highly automated and has high implantation efficiency. The cylinder controls the clamp to hold the resistance wire, which has stable force and prevents the resistance wire from being deformed.

[0031] Figures 1-3 show a schematic diagram of the structure of an embodiment of the resistance wire implantation machine of this utility model. Referring to Figures 1-3, the main body of the resistance wire implantation machine of this embodiment includes a feeding vibratory plate 100, a lifting gripper 200, a clamping gripper 300, a lifting gripper 400, a guide plate 500, and a positioning fixture 600.

[0032] The feeding vibratory plate 100 vibrates to feed the resistance wire along the feeding channel 110 to the top of the lifting gripper 200. Specifically, the feeding vibratory plate 100 contains the resistance wire and is used to feed the resistance wire by vibration. In this embodiment, the side wall outlet of the feeding vibratory plate 100 is connected to the feeding channel 110, and the resistance wire moves along the feeding channel 110. The feeding channel 110 is connected to the inclined discharge channel located in the support 410 of the lifting gripper 200.

[0033] The lifting gripper 200 rises under the action of the extension end of the lifting cylinder 210, lifting the resistance wire along the inclined discharge channel to between the clamping grippers 300. Specifically, the lifting gripper 200 lifts the resistance wire fed by the feeding vibrating plate 100. In this embodiment, the lifting gripper 200 is equipped with a lifting cylinder 210, and the extension end of the lifting cylinder 210 is equipped with a first dual-axis cylinder 220. The extension ends of the first dual-axis cylinder 220 are respectively fixedly connected to the lifting gripper 200.

[0034] The clamping jaws 300, controlled by the second dual-axis cylinder 310, clamp the resistance wire. The telescopic cylinder 320 then extends and retracts the wire to the lifting jaws 400. After clamping, the straightening cylinder 420 controls the straightening plate to press down, straightening the resistance wire for easy insertion into the product body 610. Specifically, the clamping jaws clamp the lifted resistance wire. In this embodiment, the clamping jaws 300 are equipped with the second dual-axis cylinder 310, and the telescopic end of the second dual-axis cylinder 310 is fixed to the clamping jaws 300. The second dual-axis cylinder 310 is fixedly connected to the outer shell of the second dual-axis cylinder 310. A straightening cylinder 420 is provided on the side wall of the telescopic cylinder 320. A straightening plate that extends into the lifting grippers 400 is provided on the telescopic end of the straightening cylinder 420. A bracket 410 is provided on the side wall of the straightening cylinder 420. A lifting Z-axis 430 is provided on the side wall of the bracket 410. A transverse Y-axis 440 is provided on the side wall of the lifting Z-axis 430.

[0035] The lifting gripper 400, in conjunction with the lifting Z-axis 430, lifts and inserts the resistance wire into the product body 610. The horizontal Y-axis 440 then moves the resistance wire above the product body 610. Specifically, the lifting gripper 400 lifts the clamped resistance wire. In this embodiment, the lifting gripper 400 is equipped with a third dual-axis cylinder, and the telescopic end of the third dual-axis cylinder is fixedly connected to the lifting gripper 400.

[0036] The guide plate 500 is brought closer to the product body 610 by the pushing cylinder 510. The guide plate 500 forms a guide hole corresponding to the resistance wire installation point of the product body 610, which facilitates the insertion of the resistance wire. Specifically, the guide plate 500 guides the resistance wire into the product body 610. In this embodiment, the guide plate 500 is cooperated with the pushing cylinder 510. The telescopic end of the pushing cylinder 510 is fixedly connected to the guide block. The positioning fixture 600 has the product body 610 on its side wall.

[0037] Referring to Figures 1-3, the specific operation process of a resistance wire implantation machine according to this embodiment is as follows: Vibration feeds the resistance wire along the feeding channel 110 to above the lifting gripper 200. The lifting gripper 200 rises under the action of the extension end of the lifting cylinder 210, lifting the resistance wire along the inclined discharge channel to between the clamping grippers 300. The clamping grippers 300 clamp the resistance wire under the control of the second dual-axis cylinder 310. The wire is then extended and retracted by the telescopic cylinder 320 to between the lifting grippers 400. After clamping by the lifting grippers 400, the straightening cylinder 420 controls the straightening plate to press down, thus implanting the resistance wire... The wire is straightened for easy insertion into the product body 610. The lifting gripper 400, in conjunction with the lifting Z-axis 430, lifts and inserts the resistance wire into the product body 610. The transverse Y-axis 440 moves the resistance wire above the product body 610. The guide plate 500, driven by the cylinder 510, moves closer to the product body 610, forming a guide hole corresponding to the resistance wire installation point on the product body 610, facilitating the insertion of the resistance wire. The entire resistance wire insertion operation is highly automated and efficient. The cylinder-controlled clamp holds the resistance wire with stable force, preventing deformation of the resistance wire.

[0038] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A resistance wire implantation machine, characterized in that, include: A feeding vibratory plate (100) is provided, wherein a resistance wire is placed inside the feeding vibratory plate (100), and the feeding vibratory plate (100) is used to vibrate and feed the resistance wire. The lifting gripper (200) lifts the resistance wire fed by the feeding vibratory plate (100); the clamping gripper (300) clamps the lifted resistance wire; the lifting gripper (400) lifts the clamped resistance wire; the guide plate (500) guides the resistance wire into the product body (610); the positioning fixture (600) has the product body (610) on its side wall.

2. The resistance wire implantation machine according to claim 1, characterized in that, The side wall outlet of the feeding vibratory plate (100) is connected to the feeding channel (110), and the resistance wire moves along the feeding channel (110). The feeding channel (110) is connected to the inclined discharge channel located on the support (410) of the lifting claw (200).

3. The resistance wire implantation machine according to claim 2, characterized in that, The lifting gripper (200) is equipped with a lifting cylinder (210), and the extension end of the lifting cylinder (210) is equipped with a first dual-axis cylinder (220). The extension end of the first dual-axis cylinder (220) is fixedly connected to the lifting gripper (200).

4. The resistance wire implantation machine according to claim 3, characterized in that, The clamping jaw (300) is equipped with a second dual-axis cylinder (310), the telescopic end of the second dual-axis cylinder (310) is fixedly connected to the clamping jaw (300), and the second dual-axis cylinder (310) is equipped with a telescopic cylinder (320), the telescopic end of the telescopic cylinder (320) is fixedly connected to the outer shell of the second dual-axis cylinder (310).

5. A resistance wire implantation machine according to claim 4, characterized in that, The lifting gripper (400) is equipped with a third dual-axis cylinder, and the telescopic end of the third dual-axis cylinder is fixedly connected to the lifting gripper (400).

6. The resistance wire implantation machine according to claim 5, characterized in that, The telescopic cylinder (320) has a straightening cylinder (420) on its side wall. The telescopic end of the straightening cylinder (420) is provided with a straightening plate that extends between the lifting jaws (400). The side wall of the straightening cylinder (420) is provided with a bracket (410). The side wall of the bracket (410) is provided with a lifting Z-axis (430). The side wall of the lifting Z-axis (430) is provided with a transverse Y-axis (440).

7. A resistance wire implantation machine according to claim 6, characterized in that, The guide plate (500) is equipped with a push cylinder (510), and the telescopic end of the push cylinder (510) is fixedly connected to the guide block.