Wire harness straightening mechanism of wire harness terminal machine
By designing a wire harness straightening mechanism with an adjustable limiting ring and threaded groove structure, the problem of fixed limiting groove size in the existing technology is solved, and effective limiting and height adjustment for different wire harnesses are realized, improving straightening accuracy and adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN DONGXU RUICHENG TECHNOLOGY CO LTD
- Filing Date
- 2025-03-20
- Publication Date
- 2026-05-01
AI Technical Summary
The guide wheel limiting groove of the existing wire harness terminal crimping machine has a fixed size, which cannot adapt to wire harnesses of different diameters, shapes and strand numbers, resulting in poor straightening accuracy.
A wire harness straightening mechanism including a straightening component and an adaptive adjustment component was designed. Through an adjustable limiting ring and a threaded groove structure, it can effectively limit and adjust the height of wire harnesses of different sizes, ensuring straightening accuracy.
It enables effective positioning and straightening of wire harnesses of different sizes, ensuring straightening accuracy and adapting to the processing needs of various wire harness specifications.
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Figure CN224191434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness straightening technology, specifically to a wire harness straightening mechanism for a wire harness terminal block machine. Background Technology
[0002] The wire harness straightening mechanism of the wire harness terminal machine is a device used to quickly straighten wire harnesses that are bent after unwinding, so as to facilitate subsequent terminal processing.
[0003] A search of Chinese Patent Publication No. CN 220692498 U, which describes a wire harness straightening mechanism for a wire harness terminal machine, reveals that the device includes a movable base frame. Two displacement slides are movably mounted inside the guide frame. A wire harness seat is fixedly mounted on the top of the displacement slides, and a wire harness guide groove is formed inside the wire harness seat. A clamping seat is movably mounted on the bottom of the top plate, and a winding frame is fixedly mounted on the top of the movable base frame. This invention uses two guide wheels inside the support frame to guide and support the wire harness. A side bracket mounts the guide frame. The guide frame contains a displacement slide driven by a displacement cylinder. The wire harness seat on top of the displacement slide supports the terminal wire harness. During straightening, the positions of the two displacement slides are adjusted, and then the clamping motor is activated. The clamping motor drives the clamping seat to descend, clamping and fixing the wire harness inside the wire harness guide groove. Then, the displacement cylinder drives the displacement slides to slide to both sides, straightening the fixed wire harness, thus facilitating subsequent terminal wire harness processing.
[0004] In existing technologies, the limiting groove on the guide wheel is fixed and cannot be adjusted. However, in actual wire harness processing, various wire harnesses with different diameters, shapes, and strand numbers are involved. If the size of the limiting groove is fixed, it can only be used for wire harnesses of specific specifications. For wire harnesses of other sizes, they either cannot be placed in the limiting groove or cannot be effectively limited after being placed, which can easily lead to shaking, displacement, and other issues, affecting the straightening accuracy. Therefore, a new structure is needed to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a wire harness straightening mechanism for a wire harness terminal crimping machine, so as to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a wire harness straightening mechanism for a wire harness terminal machine, comprising:
[0007] A straightening assembly, comprising a first metal plate, a second metal plate, a driving wheel, and a driven wheel, wherein the driving wheel and the driven wheel are movably connected to the first metal plate and the second metal plate;
[0008] An adaptive adjustment assembly includes a first limiting ring and a second limiting ring. The first limiting ring is fixedly connected to one side of the driven wheel, and the second limiting ring is movably connected to the driven wheel.
[0009] Furthermore, the adaptive adjustment assembly also includes a T-shaped receiving rod, a first threaded groove, a retaining groove, and a first wing screw. The T-shaped receiving rod is fixedly connected to the side of the driven wheel. The first threaded groove is formed through the upper and lower ends of the T-shaped receiving rod. A retaining groove is formed on the second limiting ring. The first wing screw is movably connected between the first threaded groove and the retaining groove.
[0010] Furthermore, the adaptive adjustment component also includes a first rectangular block, a second rectangular block, a second threaded groove, and a second wing screw. The first rectangular block is fixedly connected to both sides of the first metal plate, and the second rectangular block is fixedly connected to both sides of the second metal plate. A second threaded groove is formed through the second rectangular block, and the second wing screw is movably connected in the second threaded groove.
[0011] Furthermore, the adaptive adjustment component also includes a circular hole and a T-shaped limiting rod. The circular hole is opened through the first rectangular block, and the T-shaped limiting rod is fixedly connected to the top of the second rectangular block. The T-shaped limiting rod is movably connected in the circular hole.
[0012] Furthermore, the straightening assembly also includes a cylindrical shaft, a motor, and a limiting shaft. The cylindrical shaft is movably connected to the first metal plate and the second metal plate. The cylindrical shaft is fixedly connected to the driving wheel. The motor is fixedly connected to the rear of the first metal plate and the second metal plate. The output end of the motor is connected to the cylindrical shaft. The limiting shaft is movably connected to the first metal plate and the second metal plate. The limiting shaft is fixedly connected to the driven wheel.
[0013] Furthermore, it also includes a height adaptation component, which includes a movable base, a telescopic cylinder, and a telescopic rod. The telescopic rod is fixedly connected to both sides of the bottom of the second metal plate, and the telescopic cylinder is movably connected to the outside of the telescopic rod. The movable base is fixedly connected to the bottom of the telescopic cylinder.
[0014] Furthermore, the height adaptation component also includes a third threaded groove, a strip groove, and a third wing screw. The third threaded groove is formed through the side of the telescopic cylinder, and the strip groove is formed on the telescopic rod. The third threaded groove and the strip groove are movably connected to the third wing screw.
[0015] This utility model has the following beneficial effects:
[0016] This invention allows for the adjustment of the size of the limiting groove between the second and first limiting rings by turning the first wing screw at the first threaded groove, which in turn pushes the second limiting ring on the driven wheel. Turning the second wing screw at the second threaded groove pushes the first rectangular block upward, thereby adjusting the gap between the driving and driven wheels on the first and second metal plates. This allows the invention to accommodate wire harnesses of different sizes and effectively limit their movement when straightening wire harnesses of different sizes, ensuring straightening accuracy.
[0017] Based on the aforementioned beneficial effects, by stretching the telescopic rod in the telescopic cylinder, the height of the second metal plate can be adjusted. At the same time, by tightening the third wing screw in the third threaded groove, the height adjustment can be fixed, thereby enabling the height adjustment of the driving and driven wheels, which can be moved to the same height as the wire feeding reel, thus ensuring the horizontal insertion of the wire harness. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0020] Figure 2 This is a schematic diagram of the entire utility model from another perspective;
[0021] Figure 3 This is a schematic diagram of the movable connection of the second limiting ring of this utility model;
[0022] Figure 4 This is a schematic diagram of the T-shaped limiting rod connection of this utility model;
[0023] Figure 5 This is a schematic diagram of the telescopic rod connection of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 101. First metal plate; 102. Second metal plate; 103. Driving wheel; 104. Driven wheel; 105. Cylindrical shaft; 106. Motor; 107. Limiting shaft;
[0026] 201. First limiting ring; 202. Second limiting ring; 203. T-shaped receiving rod; 204. First threaded groove; 205. Slot; 206. First wing screw; 207. First rectangular block; 208. Second rectangular block; 209. Second threaded groove; 2010. Second wing screw; 2011. Circular hole; 2012. T-shaped limiting rod;
[0027] 301. Movable base; 302. Telescopic cylinder; 303. Telescopic rod; 304. Third threaded groove; 305. Strip groove; 306. Third wing screw. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0030] Please see Figure 1-5 As shown, this utility model is a wire harness straightening mechanism for a wire harness terminal machine, comprising:
[0031] A straightening assembly includes a first metal plate 101, a second metal plate 102, a driving wheel 103, and a driven wheel 104. The driving wheel 103 and the driven wheel 104 are movably connected to the first metal plate 101 and the second metal plate 102.
[0032] The adaptive adjustment assembly includes a first limiting ring 201 and a second limiting ring 202. The first limiting ring 201 is fixedly connected to one side of the driven wheel 104, and the second limiting ring 202 is movably connected to the driven wheel 104.
[0033] The first metal plate 101 and the second metal plate 102 provide a guarantee for the installation of the driving wheel 103 and the driven wheel 104. The limiting groove formed between the first limiting ring 201 and the second limiting ring 202 is used to clamp wire harnesses of different sizes.
[0034] The adaptive adjustment assembly also includes a T-shaped support rod 203, a first threaded groove 204, a slot 205, and a first wing screw 206. The T-shaped support rod 203 is fixedly connected to the side of the driven wheel 104. The first threaded groove 204 is opened through the upper and lower ends of the T-shaped support rod 203. The slot 205 is opened on the second limiting ring 202. The first wing screw 206 is movably connected between the first threaded groove 204 and the slot 205.
[0035] The T-shaped receiving rod 203 provides a guarantee for the opening of the first threaded groove 204. The first threaded groove 204 and the first wing screw 206 work together to provide kinetic energy for the movement of the second limit ring 202. The slot 205 provides a guarantee for the secure engagement of the first wing screw 206.
[0036] The adaptive adjustment assembly also includes a first rectangular block 207, a second rectangular block 208, a second threaded groove 209, and a second wing screw 2010. The first rectangular block 207 is fixedly connected to both sides of the first metal plate 101, and the second rectangular block 208 is fixedly connected to both sides of the second metal plate 102. The second threaded groove 209 is opened through the second rectangular block 208, and the second wing screw 2010 is movably connected in the second threaded groove 209.
[0037] The cooperation between the second threaded groove 209 and the second wing screw 2010 ensures the adjustment of the distance between the first rectangular block 207 and the second rectangular block 208.
[0038] The adaptive adjustment assembly also includes a circular hole 2011 and a T-shaped limiting rod 2012. The circular hole 2011 is opened through the first rectangular block 207. The T-shaped limiting rod 2012 is fixedly connected to the top of the second rectangular block 208 and is movably connected to the circular hole 2011.
[0039] The T-shaped limiting rod 2012 and the circular hole 2011 work together to limit the movement of the first rectangular block 207, ensuring that the first rectangular block 207 moves upward smoothly.
[0040] The straightening assembly also includes a cylindrical shaft 105, a motor 106, and a limiting shaft 107. The cylindrical shaft 105 is movably connected to the first metal plate 101 and the second metal plate 102. The cylindrical shaft 105 is fixedly connected to the driving wheel 103. The motor 106 is fixedly connected to the rear of the first metal plate 101 and the second metal plate 102. The output end of the motor 106 is connected to the cylindrical shaft 105. The limiting shaft 107 is movably connected to the first metal plate 101 and the second metal plate 102. The limiting shaft 107 is fixedly connected to the driven wheel 104.
[0041] The motor 106 works in conjunction with the cylindrical shaft 105 to provide kinetic energy for the rotation of the driving wheel 103, while the setting of the limiting shaft 107 ensures the following rotation of the driven wheel 104.
[0042] It also includes a height adaptation component, which includes a movable base 301, a telescopic cylinder 302 and a telescopic rod 303. The telescopic rod 303 is fixedly connected to both sides of the bottom of the second metal plate 102. The telescopic cylinder 302 is movably connected to the outside of the telescopic rod 303. The movable base 301 is fixedly connected to the bottom of the telescopic cylinder 302.
[0043] The movable base 301 ensures the movement of the entire device, and the telescopic cylinder 302 and the telescopic rod 303 work together to ensure the height adjustment of the second metal plate 102.
[0044] The height-adaptive component also includes a third threaded groove 304, a strip groove 305, and a third wing screw 306. The third threaded groove 304 is opened through the side of the telescopic cylinder 302, and the strip groove 305 is opened on the telescopic rod 303. The third wing screw 306 is movably connected between the third threaded groove 304 and the strip groove 305.
[0045] The above-mentioned components work together to ensure the fixation of the second metal plate 102 after its height is adjusted.
[0046] Working principle: In use, first loosen the third wing screw 306 at the third threaded groove 304 and the strip groove 305. Then move the second metal plate 102 up and down. When the gap between the driving wheel 103 and the driven wheel 104 on one side moves to the height of the wire feed reel, tighten the third wing screw 306. Then adjust according to the size of the wire harness. First, tighten the second wing screw 2010 at the second threaded groove 209. At this time, the first rectangular block 207 moves up and down. When the gap between the driving wheel 103 and the driven wheel 104 at the upper and lower ends is adapted to the size of the wire harness, stop tightening the second wing screw 2010. Then tighten the first wing screw 206 at the first threaded groove 204 to push the first wing screw 306. The second limiting ring 202 moves towards the first limiting ring 201. When the distance between the limiting grooves formed between the first limiting ring 201 and the second limiting ring 202 is adapted to the wire harness size, the first wing screw 206 stops rotating. Then, the motor 106 is turned on, and the driving wheel 103 is driven to rotate under the action of the cylindrical shaft 105. Then, one end of the wire harness on the wire feed reel is inserted into one end of the driving wheel 103 and the driven wheel 104, and is located between the second limiting ring 202 and the first limiting ring 201. Then, the wire harness is straightened under the drive of the driving wheel 103 and the driven wheel 104. This step can adapt to wire harnesses of different sizes and can effectively limit them when straightening wire harnesses of different sizes, ensuring straightening accuracy.
[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A wire harness straightening mechanism for a wire harness terminal machine, characterized in that, include: A straightening assembly, comprising a first metal plate (101), a second metal plate (102), a driving wheel (103), and a driven wheel (104), wherein the driving wheel (103) and the driven wheel (104) are movably connected to the first metal plate (101) and the second metal plate (102). An adaptive adjustment assembly includes a first limiting ring (201) and a second limiting ring (202). The first limiting ring (201) is fixedly connected to one side of the driven wheel (104), and the second limiting ring (202) is movably connected to the driven wheel (104).
2. The wire harness straightening mechanism of a wire harness terminal machine according to claim 1, characterized in that: The adaptive adjustment assembly also includes a T-shaped support rod (203), a first threaded groove (204), a slot (205), and a first wing screw (206). The driven wheel (104) is fixedly connected to the side of the T-shaped support rod (203). The T-shaped support rod (203) has a first threaded groove (204) extending through its upper and lower ends. The second limiting ring (202) has a slot (205). The first wing screw (206) is movably connected between the first threaded groove (204) and the slot (205).
3. The wire harness straightening mechanism of a wire harness terminal machine according to claim 1, characterized in that: The adaptive adjustment assembly further includes a first rectangular block (207), a second rectangular block (208), a second threaded groove (209), and a second wing screw (2010). The first rectangular block (207) is fixedly connected to both sides of the first metal plate (101), and the second rectangular block (208) is fixedly connected to both sides of the second metal plate (102). The second threaded groove (209) is opened through the second rectangular block (208), and the second wing screw (2010) is movably connected in the second threaded groove (209).
4. The wire harness straightening mechanism of a wire harness terminal machine according to claim 3, characterized in that: The adaptive adjustment component also includes a circular hole (2011) and a T-shaped limiting rod (2012). The circular hole (2011) is opened through the first rectangular block (207), and the T-shaped limiting rod (2012) is fixedly connected to the top of the second rectangular block (208). The T-shaped limiting rod (2012) is movably connected in the circular hole (2011).
5. The wire harness straightening mechanism of a wire harness terminal machine according to claim 1, characterized in that: The straightening assembly also includes a cylindrical shaft (105), a motor (106), and a limiting shaft (107). The cylindrical shaft (105) is movably connected to the first metal plate (101) and the second metal plate (102). The cylindrical shaft (105) is fixedly connected to the driving wheel (103). The motor (106) is fixedly connected to the rear of the first metal plate (101) and the second metal plate (102). The output end of the motor (106) is connected to the cylindrical shaft (105). The limiting shaft (107) is movably connected to the first metal plate (101) and the second metal plate (102). The limiting shaft (107) is fixedly connected to the driven wheel (104).
6. The wire harness straightening mechanism of a wire harness terminal machine according to claim 1, characterized in that: It also includes a height adaptation component, which includes a movable base (301), a telescopic cylinder (302) and a telescopic rod (303). The telescopic rod (303) is fixedly connected to both sides of the bottom of the second metal plate (102). The telescopic cylinder (302) is movably connected to the outside of the telescopic rod (303). The movable base (301) is fixedly connected to the bottom of the telescopic cylinder (302).
7. The wire harness straightening mechanism of a wire harness terminal machine according to claim 6, characterized in that: The height adaptation component also includes a third threaded groove (304), a strip groove (305), and a third wing screw (306). The third threaded groove (304) is opened through the side of the telescopic cylinder (302), and the strip groove (305) is opened on the telescopic rod (303). The third wing screw (306) is movably connected between the third threaded groove (304) and the strip groove (305).
Citation Information
Patent Citations
Wire harness straightening mechanism of wire harness terminal machine
CN220692498U