Stator and end cover assembling and positioning structure of condensation motor for automobile air conditioner

By incorporating positioning structures and snap ring designs on the stator housing and end caps, the rotation problem during stator-end cap assembly was solved, improving the motor's waterproof performance and production efficiency, and meeting the high-quality requirements of automotive air conditioning condenser fans.

CN224191740UActive Publication Date: 2026-05-01SUZHOU SHUANGHANG ELECTRICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU SHUANGHANG ELECTRICAL CO LTD
Filing Date
2025-05-27
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The stator and end cap of the condenser motor used in current automotive air conditioning lack a stable positioning method during assembly, which makes rotation easy and affects production efficiency. In addition, the traditional design leads to a decrease in waterproof performance, which cannot meet the market demand for high quality and high performance.

Method used

The design incorporates a positioning boss on the inner ring of the open end of the stator housing and a positioning groove on the outer ring of the annular boss on the bottom side of the end cover. Combined with the use of stator assembly springs and bearings, this achieves precise positioning of the stator and end cover and improves waterproof performance.

Benefits of technology

It improves the motor's protection performance, reduces the risk of water ingress failure, enhances product reliability and stability, simplifies the assembly process, and improves production efficiency and the overall quality of the fan products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224191740U_ABST
Patent Text Reader

Abstract

An assembling and positioning structure for a stator and an end cover of a condensation motor for an automobile air conditioner comprises a stator casing, and a positioning boss is arranged on the inner ring of the open end of the stator casing. The bottom side of the end cover is provided with an annular boss, the annular boss and the inner ring of the open end of the stator casing are correspondingly arranged in a matched mode, the outer ring of the annular boss is provided with a positioning groove, and the positioning groove and the positioning boss are correspondingly arranged in a matched mode. According to the condensation motor stator and end cover assembling and positioning structure for the automobile air conditioner provided by the utility model, the positioning boss is arranged on the inner ring of the open end of the stator casing, and the positioning groove is arranged on the outer ring of the annular boss on the bottom side of the end cover, so that the surface of the assembled casing is no longer provided with an obvious water leakage gap, the protection performance of the motor is effectively improved, and the service life of the motor is prolonged. And the fault risk caused by water inflow is reduced, so that the overall quality of a fan product is improved, the reliability and stability of the product are enhanced, and the service life of the fan is prolonged.
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Description

A positioning structure for condenser motor stator and end cover assembly in automotive air conditioning Technical Field

[0001] This utility model relates to the field of motors, and in particular to an assembly and positioning structure for the stator and end cover of a condenser motor for automotive air conditioning. Background Technology

[0002] In the fields of automotive air conditioning systems and new energy vehicle air conditioning, automotive condenser fans play a crucial role in heat dissipation. Their working principle involves exchanging hot and cold air between components requiring heat dissipation, such as the automotive air conditioning condenser and water tank. A condenser fan mainly consists of a motor, fan blades, and a mounting frame. The motor's stator and end caps are extremely important components; the stator is responsible for conducting the magnetic circuit, and the end caps support the rotating parts.

[0003] However, current motors are mostly designed with a circular structure, which has caused numerous problems during production. During stator and end cover assembly, the lack of a stable positioning method makes them prone to rotation, making assembly extremely difficult and severely impacting production efficiency. The traditional approach to solve this problem is to create a notch in the housing and machine a boss on the end cover, using their cooperation for positioning. However, this method has significant drawbacks: a large gap appears at the connection between the housing notch and the end cover boss, directly reducing the motor's waterproof performance, lowering product reliability and lifespan, and making it difficult to meet the market's demand for high-quality, high-performance automotive air conditioning condenser fans. Therefore, developing a new structure that can solve the stator-end cover assembly rotation problem while improving waterproof performance and facilitating assembly is imperative. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, the purpose of this utility model is to provide an assembly and positioning structure for the stator and end cover of a condenser motor for automotive air conditioning.

[0005] To achieve the above and other related objectives, the technical solution provided by this utility model is: a stator and end cover assembly and positioning structure for an automotive air conditioning condenser motor, comprising:

[0006] Stator housing, with a positioning boss on the inner ring of the open end of the stator housing;

[0007] The end cover has an annular protrusion on its bottom side, which corresponds to and matches the inner ring of the open end of the stator housing. The outer ring of the annular protrusion has a positioning groove, which corresponds to and matches the positioning protrusion.

[0008] The preferred technical solution is as follows: the inner ring of the stator housing is detachably installed with multiple sets of stator assembly springs arranged at equal angles, and a stator is assembled between two adjacent sets of stator assembly springs.

[0009] The preferred technical solution is that the end cap has a mounting hole at its center, and the mounting hole contains a bearing for connecting the rotor shaft.

[0010] Due to the application of the above technical solution, the beneficial effects of this utility model are as follows:

[0011] This utility model provides an assembly and positioning structure for the stator and end cover of a condenser motor for automotive air conditioning. By setting a positioning boss on the inner ring of the open end of the stator housing and a positioning groove on the outer ring of the annular boss on the bottom side of the end cover, the surface of the assembled housing no longer has obvious water leakage gaps. This effectively improves the motor's protection performance, reduces the risk of failure due to water ingress, thereby improving the overall quality of the fan product, enhancing its reliability and stability, and extending its service life. Attached Figure Description

[0012] Figure 1 is a schematic diagram of the stator housing structure involved in this utility model.

[0013] Figure 2 is a schematic diagram of the end cap structure involved in this utility model. Detailed Implementation

[0014] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0015] Please refer to Figures 1 and 2. It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component is required to be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0016] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] Example:

[0018] As shown in Figures 1 and 2, according to a general technical concept of this utility model, a stator and end cover assembly and positioning structure for an automotive air conditioning condenser motor is provided, comprising:

[0019] Stator housing 1, with an inner ring positioning boss 11 at the open end of the stator housing 1;

[0020] End cover 2, the bottom side of end cover 2 is provided with an annular boss 21, the annular boss 21 is matched with the inner ring of the open end of the stator housing 1, the outer ring of the annular boss 21 is provided with a positioning groove 22, the positioning groove 22 is matched with the positioning boss 11.

[0021] As shown in Figures 1 and 2, in an exemplary embodiment of this utility model, the inner ring of the stator housing 1 is detachably fitted with multiple sets of stator assembly springs 3 arranged at equal angles, and a stator 4 is assembled between two adjacent sets of stator assembly springs 3.

[0022] As shown in Figures 1 and 2, in an exemplary embodiment of this utility model, the end cap 2 is provided with a mounting hole at its center, and a bearing 5 for connecting the rotor shaft is provided in the mounting hole.

[0023] Therefore, this utility model has the following advantages:

[0024] 1. Improve the quality of fan products: This technical solution changes the traditional design of notches in the casing and bosses in the end caps. Instead, it uses a method of machining bosses in the casing and grooves in the end caps. After assembly, there are no obvious leaks on the surface of the casing, which effectively improves the protection performance of the motor, reduces the risk of failure caused by water ingress, thereby improving the overall quality of the fan products, enhancing the reliability and stability of the products, and extending the service life of the fans.

[0025] 2. Improve the production efficiency of wind turbine installation: The matching and engaging design of the casing boss and the end cover groove enables the stator and end cover to be positioned quickly and accurately during assembly. This avoids the repeated adjustments caused by easy rotation and displacement in traditional methods, greatly simplifies the assembly process, reduces assembly time, and significantly improves the production efficiency of wind turbine installation. This helps companies increase production capacity and meet market demand for products.

[0026] 3. Reduced labor intensity for operators: As the assembly process becomes more convenient and efficient, operators do not need to spend a lot of energy and time dealing with the rotation and displacement of the stator and end cover during assembly. This reduces repetitive and tedious operation steps, thereby reducing the labor intensity of operators, improving the working environment, and helping to improve employee work enthusiasm and work quality.

[0027] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A stator and end cover assembly and positioning structure for a condenser motor used in automotive air conditioning, characterized in that, include: The stator housing has a positioning boss on the inner ring of its open end; the end cover has an annular boss on its bottom side, which is matched and matched with the inner ring of the open end of the stator housing, and the outer ring of the annular boss has a positioning groove, which is matched and matched with the positioning boss.

2. The assembly and positioning structure for the stator and end cover of a condenser motor for automotive air conditioning according to claim 1, characterized in that: The inner ring of the stator housing is detachably fitted with multiple sets of stator assembly springs arranged at equal angles, and a stator is assembled between two adjacent sets of stator assembly springs.

3. The assembly and positioning structure for the stator and end cover of a condenser motor for automotive air conditioning according to claim 1, characterized in that: The end cap has a mounting hole at its center, and a bearing for connecting the rotor shaft is provided in the mounting hole.