Tobacco weaving and discharging device
By designing an automated tobacco feeding device, utilizing lateral and longitudinal moving components and a tobacco rod transfer robot, the problem of laborious manual transfer of tobacco rods after tobacco feeding is solved, achieving efficient automated transfer of tobacco rods.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YONGDING TOBACCO CO
- Filing Date
- 2025-03-17
- Publication Date
- 2026-05-05
AI Technical Summary
In existing cigarette weaving equipment, manually transferring the cigarette rods after weaving is laborious and inefficient, requiring multiple people to work together.
Design a tobacco feeding device that utilizes components such as a lateral movement component, a tobacco rod transfer robot, and longitudinal and vertical movement components to achieve automated transfer of tobacco rods and reduce manual operation.
It achieves automated transfer of cigarette holders, reduces manual labor intensity, improves transfer efficiency, and is simple and convenient to operate.
Smart Images

Figure CN224192889U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a tobacco feeding device. Background Technology
[0002] Tobacco weaving, commonly known as "spinning," involves weaving tobacco leaves onto tobacco stalks for transport to the curing barn. Currently, numerous tobacco weaving machines are available on the market. After the tobacco leaves are woven onto the stalks using these machines, the woven stalks are manually transferred to a transfer rack. Once a certain number of stalks are placed on the rack, they are then transported to the curing barn. However, because the woven tobacco stalks are quite heavy, manually transferring them is laborious, often requiring two workers to operate simultaneously. This method is not only inconvenient but also inefficient. Utility Model Content
[0003] This utility model addresses the problems existing in the prior art by providing a cigarette feeding device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a tobacco feeding device, including a tobacco rod frame for horizontally placing tobacco rods, the tobacco rod frame being driven by a horizontal moving component to move horizontally left and right, and a tobacco rod transfer robot being provided above the right end of the horizontal moving component, the tobacco rod transfer robot being used to move the tobacco rods on the tobacco rod frame backward and place them on a tobacco rod turnover rack.
[0005] Furthermore, the cigarette rod transfer robot includes a discharge frame that moves forward and backward driven by a longitudinal moving component. A lifting rod is provided below the discharge frame. The lifting rod is driven up and down by a vertical moving component set on the discharge frame. Supporting components for supporting the cigarette rod are respectively provided at the left and right ends of the bottom of the lifting rod.
[0006] Furthermore, the support bracket includes a pair of front and rear distributed support plates, the lower parts of the pair of support plates are bent towards each other and used to contact the cigarette rod, and the pair of support plates are driven to move towards or away from each other by a dual-axis cylinder installed at the bottom of the lifting rod.
[0007] Furthermore, the longitudinal movement assembly includes a pair of longitudinal conveyor belts distributed on the left and right. Each longitudinal conveyor belt has pulleys at both its front and rear ends. The pulleys at the front ends of the pair of longitudinal conveyor belts are connected by a transversely arranged drive shaft. The drive shaft is connected to a longitudinal conveyor motor, which drives the pair of longitudinal conveyor belts to rotate simultaneously through the drive shaft. The lower left and right ends of the discharge moving frame are fixedly connected to the upper parts of the pair of longitudinal conveyor belts, respectively. When the pair of longitudinal conveyor belts rotate, they drive the discharge moving frame to move forward and backward.
[0008] Furthermore, each longitudinal conveyor belt has a longitudinal guide rail on its inner side; the bottom left and right ends of the discharge moving frame are fixed with longitudinal moving sliders, which slide in cooperation with the longitudinal guide rails on the same side.
[0009] Furthermore, the vertical moving assembly includes a vertical moving frame, a vertical lead screw mounted on the vertical moving frame, and a pair of vertical guide rails parallel to the left and right sides of the vertical lead screw. The bottom of the vertical moving frame is fixedly connected to the middle of the top surface of the lifting rod. A vertical conveying motor for driving the vertical lead screw to rotate is installed on the top of the vertical moving frame. The vertical lead screw is screwed to a connecting seat fixed in the middle of the rear end face of the discharge moving frame. Guide rail mating blocks are respectively provided at the left and right ends of the rear end face of the connecting seat, and the guide rail mating blocks slide with the vertical guide rails.
[0010] Furthermore, the lateral movement assembly includes a movable support frame laterally disposed below the tobacco rod frame. The top of the movable support frame is provided with a pair of lateral guide rails distributed in front and rear. The tobacco rod frame slides in cooperation with the pair of lateral guide rails. A lateral conveying chain is arranged laterally between the pair of lateral guide rails. The lateral conveying chain is connected to a movable block fixed at the bottom of the tobacco rod frame. The left and right ends of the lateral conveying chain are respectively connected to a drive sprocket and a driven sprocket. The drive sprocket is connected to a lateral conveying motor. The lateral conveying motor drives the lateral conveying chain to rotate, and the lateral conveying chain drives the tobacco rod frame to move left and right along the pair of lateral guide rails.
[0011] Furthermore, the cigarette rod turnover frame is frame-shaped, and multiple cigarette rod placement slots are evenly distributed longitudinally on the inner sides of both the left and right ends of the cigarette rod turnover frame.
[0012] Furthermore, a turnover support frame is provided below the cigarette rod turnover frame, and the top left and right ends of the turnover support frame are provided with longitudinally penetrating movable grooves; the bottom left and right ends of the cigarette rod turnover frame are provided with several longitudinally distributed movable wheels, which roll in cooperation with the movable grooves located on the same side.
[0013] Furthermore, it also includes a discharge support frame, with a pair of longitudinal conveyor belts installed at the top left and right ends of the discharge support frame, respectively.
[0014] Compared with the prior art, the present invention has the following advantages: The present invention is reasonably designed. The transverse moving component drives the tobacco rod frame to move to the right so as to transfer the tobacco rods woven with tobacco leaves on the tobacco rod frame to the bottom of the tobacco rod transfer robot. Then, the tobacco rod transfer robot transfers the tobacco rods to the tobacco rod turnover rack. The whole process does not require manual movement of the tobacco rods woven with tobacco leaves. The operation is simple and convenient, reduces the intensity of manual labor, and improves the efficiency of tobacco rod transfer. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment of the present utility model;
[0016] Figure 2 This is a top view of an embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the main structure of an embodiment of this utility model;
[0018] Figure 4 yes Figure 1 Enlarged diagram of point A in the diagram;
[0019] Figure 5 This is a three-dimensional structural schematic diagram of the cigarette rod transfer robot in this embodiment of the utility model;
[0020] Figure 6 This is a three-dimensional structural diagram of the support bracket in an embodiment of this utility model;
[0021] Figure 7 This is a three-dimensional structural diagram of the tobacco rod turnover frame in an embodiment of this utility model.
[0022] In the picture:
[0023] 201-Tobacco rod holder; 202-Tobacco rod; 208-Lateral movement assembly; 209-Moving support frame; 210-Lateral guide rail; 211-Lateral conveyor chain; 212-Lateral conveyor motor; 213-Tobacco weaving robotic arm; 214-Tobacco rod transfer robotic arm; 215-Tobacco rod turnover rack; 216-Discharge moving frame; 217-Lifting rod; 218-Support bracket; 219-Support tray; 220-Dual-axis cylinder; 221- Longitudinal conveyor belt; 222-drive shaft; 223-longitudinal conveyor motor; 224-longitudinal guide rail; 225-vertical moving frame; 226-vertical lead screw; 227-vertical guide rail; 228-vertical conveyor motor; 229-connecting seat; 230-longitudinal moving slider; 231-guide rail mating block; 232-turnover support frame; 233-cigarette rod placement slot; 234-moving chute; 235-moving wheel; 236-discharge support frame. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0025] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] like Figures 1-7 As shown, this utility model discloses a tobacco feeding device, including a tobacco rod frame 201 for horizontally placing tobacco rods 202 woven with tobacco leaves. The tobacco rod frame 201 is driven by a horizontal moving component 208 to move horizontally left and right. A tobacco rod transfer robot 214 is provided above the right end of the horizontal moving component 208. The tobacco rod transfer robot 214 is used to move the tobacco rods 202 on the tobacco rod frame 201 backward and place them on a tobacco rod turnover frame 215. During operation, the horizontal moving component drives the tobacco rod frame and the tobacco rods woven with tobacco leaves to move to the right, so as to transfer the tobacco rods woven with tobacco leaves on the tobacco rod frame to the area below the tobacco rod transfer robot. Then, the tobacco rod transfer robot transfers the tobacco rods to the tobacco rod turnover frame. The entire process does not require manual movement of the tobacco rods woven with tobacco leaves, making the operation simple and convenient, reducing manual labor intensity, and improving tobacco rod transfer efficiency.
[0027] It should be noted that the tobacco rods 202 on the tobacco rod holder 201 are pre-woven by the tobacco weaving robotic arm 213 located on the side, that is: the tobacco weaving robotic arm weaves the tobacco leaves onto the tobacco rod.
[0028] In this embodiment, the tobacco rod transfer robot 214 includes a discharge frame 216 driven to move forward and backward by a longitudinal moving component. The discharge frame is arranged horizontally, and a lifting rod 217 is arranged parallel to the bottom of the discharge frame 216. The lifting rod 217 is driven to move up and down by a vertical moving component arranged on the discharge frame 216. Supporting members 218 for supporting the tobacco rod 202 are respectively provided at the left and right ends of the bottom of the lifting rod 217. During operation, when the tobacco rod frame moves to the bottom of the tobacco rod transfer robot, the longitudinal moving component drives the discharge frame to move forward and backward to directly above the tobacco rod frame. Then, the vertical moving component drives the lifting rod and the supporting members to move downward and close to the tobacco rod. Next, the supporting members support the tobacco rod, the lifting rod returns to its original position, and the discharge frame moves the tobacco rod backward to directly above the tobacco rod turnover frame. Finally, the lifting rod moves the tobacco rod downward and close to the tobacco rod turnover frame, the supporting members release the tobacco rod, and the tobacco rod falls onto the tobacco rod turnover frame, completing the tobacco feeding and discharging.
[0029] In this embodiment, the support bracket 218 includes a pair of front and rear distributed support plates 219. The lower parts of the pair of support plates 219 are bent towards each other and used to contact the cigarette rod. The pair of support plates 219 are driven to move towards or away from each other by a dual-axis cylinder 220 installed at the bottom of the lifting rod 217. When the support bracket 218 moves directly above the tobacco rod 201, the cylinder rods on both sides of the dual-axis cylinder 220 extend simultaneously. At this time, a pair of support plates 219 move in opposite directions along the front-back direction to open. Then, the pair of support plates 219 move downward with the lifting rod 217, so that the pair of support plates 219 are located on the front and rear sides of the tobacco rod, and the lower bent part of the pair of support plates 219 is located below the tobacco rod. The dual-axis cylinder 220 then drives the pair of support plates 219 to move towards each other until they contact each other at the bottom, so that the pair of support plates 219 wrap around the outside of the tobacco rod. Finally, the last pair of support plates 219 move upward with the lifting rod 217, and the lower part of the pair of support plates contacts the tobacco rod, thus supporting the tobacco rod so as to drive the tobacco rod to move.
[0030] In this embodiment, the longitudinal movement component includes a pair of longitudinal conveyor belts 221 distributed on the left and right. Each longitudinal conveyor belt 221 has pulleys at both its front and rear ends. The pulleys at the front ends of the pair of longitudinal conveyor belts 221 are connected by a transversely arranged transmission shaft 222. The transmission shaft 222 is connected to a longitudinal conveyor motor 223. The longitudinal conveyor motor 223 drives the pair of longitudinal conveyor belts 221 to rotate simultaneously through the transmission shaft 222. The lower left and right ends of the discharge moving frame 216 are fixedly connected to the upper parts of the pair of longitudinal conveyor belts 221, respectively. When the pair of longitudinal conveyor belts 221 rotate, they drive the discharge moving frame 216 to move forward and backward.
[0031] In this embodiment, each longitudinal conveyor belt 221 is provided with a longitudinal guide rail 224 on its inner side; the bottom left and right ends of the discharge moving frame 216 are fixed with longitudinal moving sliders 230, and the longitudinal moving sliders 230 slide in cooperation with the longitudinal guide rails 224 on the same side. When a pair of longitudinal conveyor belts rotate, they drive the discharge moving frame to move forward and backward along the longitudinal guide rails.
[0032] In this embodiment, the vertical moving assembly includes a vertical moving frame 225, a vertical lead screw 226 mounted on the vertical moving frame 225, and a pair of vertical guide rails 227 arranged parallel to the left and right sides of the vertical lead screw 226. The bottom of the vertical moving frame 225 is fixedly connected to the middle of the top surface of the lifting rod 217, so that the two are connected as a whole. A vertical conveying motor 225 for driving the vertical lead screw 226 to rotate is installed on the top of the vertical moving frame 225. The vertical lead screw 226 is screwed to a connecting seat 229 fixed in the middle of the rear end face of the discharge moving frame 225. Guide rail mating blocks 230 are respectively provided at the left and right ends of the rear end face of the connecting seat 229. The guide rail mating blocks 230 are slidably engaged with the vertical guide rails 227. During operation, the vertical conveyor motor drives the vertical lead screw to rotate. Since the connecting seat is fixed, the vertical moving frame, vertical lead screw, vertical conveyor motor, and vertical guide rail will move vertically up and down as a whole. The vertical moving frame drives the lifting rod to move up and down synchronously.
[0033] In this embodiment, the lateral movement component includes a movable support frame 209 horizontally disposed below the tobacco rod frame 201. The top of the movable support frame 209 is provided with a pair of front and rear distributed lateral guide rails 210. The tobacco rod frame 201 is slidably engaged with the pair of lateral guide rails 210. A lateral conveying chain 211 is horizontally disposed between the pair of lateral guide rails 210. The lateral conveying chain 211 is connected to a movable block fixed at the bottom of the tobacco rod frame 201. The left and right ends of the lateral conveying chain 211 are respectively connected to a drive sprocket and a driven sprocket. The drive sprocket is connected to a lateral conveying motor 212. The lateral conveying motor 212 drives the lateral conveying chain 211 to rotate. The lateral conveying chain 211 drives the tobacco rod frame 201 to move left and right along the pair of lateral guide rails 210.
[0034] In this embodiment, the tobacco rod turnover rack 215 is rectangular in shape. Multiple longitudinally spaced tobacco rod placement slots 233 are provided on the inner sides of both the left and right ends of the tobacco rod turnover rack 215. The positions of the tobacco rod placement slots at the left and right ends correspond one-to-one, and the tobacco rod placement slots are semi-circular in shape. When a tobacco rod is placed on the tobacco rod turnover rack, both ends of the tobacco rod are accommodated within the tobacco rod placement slots.
[0035] In this embodiment, a turnover support frame 232 is provided below the tobacco rod turnover frame 215. The top left and right ends of the turnover support frame 232 are each provided with a longitudinally penetrating movable groove 234. The bottom left and right ends of the tobacco rod turnover frame 215 are each provided with several longitudinally distributed movable wheels 235, which roll in cooperation with the movable grooves 234 located on the same side. The movable grooves and wheels facilitate the forward and backward movement of the tobacco rod turnover frame. In actual use, after multiple tobacco rods are placed on the turnover frame, the lifting rod moves to the front of the turnover frame. Then, the lifting rod moves downward until the support bracket is directly in front of the turnover frame. Finally, the support bracket moves backward, pushing the tobacco rod turnover frame backward along the movable groove, thus achieving the output of the tobacco rod turnover frame.
[0036] In this embodiment, a discharge support frame 236 is also included. A pair of longitudinal conveyor belts 221 are respectively installed at the top left and right ends of the discharge support frame 236, and the longitudinal guide rails inside each longitudinal conveyor belt are installed at the top of the discharge support frame.
[0037] Specific implementation process:
[0038] Initially, the tobacco rod frame 201 is located at the left end of the movable support frame 209. The tobacco rods 202 on the tobacco rod frame 201 are woven into cigarettes by the woven cigarette robotic arm 213 located to the side. After the woven cigarettes are finished, the unloading process begins. Specifically: the transverse conveyor motor 212 drives the transverse conveyor chain 211 to rotate, and the transverse conveyor chain 211 drives the tobacco rod frame 201 to move from left to right along the transverse guide rail 210. When the tobacco rod frame 201 moves to below the tobacco rod transfer robotic arm 214, the longitudinal moving component drives the unloading moving frame 216 to move forward and backward. The material is moved to a position directly above the tobacco rod holder 201. Then, the vertical moving component drives the lifting rod 217 and the support bracket 218 to move downwards and approach the tobacco rod 202. Next, the support bracket 218 supports the tobacco rod, the lifting rod 217 returns to its original position, and the discharge moving frame 216 moves the tobacco rod backwards to a position directly above the tobacco rod turnover frame 215. Finally, the lifting rod 217 moves the tobacco rod downwards and approaches the tobacco rod turnover frame 215, the support bracket 218 releases the tobacco rod, and the tobacco rod falls into the tobacco rod placement slot 233 on the tobacco rod turnover frame 215, completing the tobacco feeding process.
[0039] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then, unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured using a casting process) (except where it is obviously impossible to use an integral forming process).
[0040] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in this utility model above include states or shapes that are similar to, close to, or approximate with them.
[0041] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. A tobacco feeding device, comprising a tobacco rod frame for horizontally placing tobacco rods, characterized in that: The tobacco rod holder is driven to move left and right laterally by a lateral moving component. A tobacco rod transfer robot is provided above the right end of the lateral moving component. The tobacco rod transfer robot is used to move the tobacco rods on the tobacco rod holder backward and place them on the tobacco rod turnover rack.
2. The tobacco feeding device according to claim 1, characterized in that: The cigarette rod transfer robot includes a discharge frame that moves forward and backward driven by a longitudinal moving component. A lifting rod is provided below the discharge frame. The lifting rod is driven up and down by a vertical moving component on the discharge frame. Supporting components for holding the cigarette rod are provided at the left and right ends of the bottom of the lifting rod.
3. The tobacco feeding device according to claim 2, characterized in that: The support bracket includes a pair of front and rear distributed support plates. The lower parts of the pair of support plates are bent towards each other and used to contact the cigarette rod. The pair of support plates are driven to move towards or away from each other by a dual-axis cylinder installed at the bottom of the lifting rod.
4. The tobacco feeding device according to claim 2, characterized in that: The longitudinal movement assembly includes a pair of longitudinal conveyor belts distributed on the left and right. Each longitudinal conveyor belt has pulleys at both its front and rear ends. The pulleys at the front ends of the pair of longitudinal conveyor belts are connected by a transversely arranged drive shaft. The drive shaft is connected to a longitudinal conveyor motor, which drives the pair of longitudinal conveyor belts to rotate simultaneously through the drive shaft. The lower left and right ends of the discharge moving frame are fixedly connected to the upper parts of the pair of longitudinal conveyor belts, respectively. When the pair of longitudinal conveyor belts rotate, they drive the discharge moving frame to move forward and backward.
5. A tobacco feeding device according to claim 4, characterized in that: Each longitudinal conveyor belt has a longitudinal guide rail on its inner side; the bottom left and right ends of the discharge moving frame are fixed with longitudinal moving sliders, which slide in cooperation with the longitudinal guide rails on the same side.
6. The tobacco feeding device according to claim 2, characterized in that: The vertical moving assembly includes a vertical moving frame, a vertical lead screw mounted on the vertical moving frame, and a pair of vertical guide rails parallel to the left and right sides of the vertical lead screw. The bottom of the vertical moving frame is fixedly connected to the middle of the top surface of the lifting rod. A vertical conveying motor for driving the vertical lead screw to rotate is installed on the top of the vertical moving frame. The vertical lead screw is screwed to a connecting seat fixed in the middle of the rear end face of the discharge moving frame. Guide rail mating blocks are respectively provided at the left and right ends of the rear end face of the connecting seat, and the guide rail mating blocks slide with the vertical guide rails.
7. The tobacco feeding device according to claim 1, characterized in that: The lateral movement assembly includes a movable support frame horizontally positioned below the tobacco rod frame. The top of the movable support frame is provided with a pair of front-to-back lateral guide rails. The tobacco rod frame slides with the pair of lateral guide rails. A lateral conveying chain is horizontally arranged between the pair of lateral guide rails. The lateral conveying chain is connected to a movable block fixed at the bottom of the tobacco rod frame. The left and right ends of the lateral conveying chain are respectively connected to a drive sprocket and a driven sprocket. The drive sprocket is connected to a lateral conveying motor, which drives the lateral conveying chain to rotate. The lateral conveying chain causes the tobacco rod frame to move left and right along the pair of lateral guide rails.
8. The tobacco feeding device according to claim 1, characterized in that: The tobacco rod turnover rack is frame-shaped, and multiple tobacco rod placement slots are evenly distributed longitudinally on the inner sides of the left and right ends of the tobacco rod turnover rack.
9. A tobacco feeding device according to claim 8, characterized in that: The cigarette rod turnover rack is provided with a turnover support frame below it. The top left and right ends of the turnover support frame are provided with longitudinally penetrating movable grooves. The bottom left and right ends of the cigarette rod turnover rack are provided with several longitudinally distributed movable wheels, which are in rolling cooperation with the movable grooves located on the same side.
10. A tobacco feeding device according to claim 4, characterized in that: It also includes a discharge support frame, with a pair of longitudinal conveyor belts installed at the top left and right ends of the discharge support frame, respectively.