Hydrogenation reactor with uniformly distributed hydrogen

By introducing filtration, stirring, and diversion structures into the hydrogenation reactor, the problem of diversion plate clogging is solved, the reactor's applicability and reaction efficiency are improved, and uniform hydrogen distribution and complete reaction are ensured.

CN224194663UActive Publication Date: 2026-05-05HENAN ZHENGDA CATALYTIC TECH RES INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN ZHENGDA CATALYTIC TECH RES INST CO LTD
Filing Date
2025-05-20
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing hydrogenation reactors with uniform hydrogen distribution are not easy to filter, which can easily lead to blockage of the flow divider and affect their applicability.

Method used

The design incorporates a filtration structure, a stirring structure, and a flow distribution structure, including a filter box, a filter cylinder, a stirring shaft, stirring blades, a flow distribution plate, and flow distribution holes. The filtration structure prevents clogging, the stirring structure promotes mixing, and the flow distribution structure ensures uniform hydrogen distribution.

Benefits of technology

This technology prevents the flow divider from clogging, improves the reactor's applicability and efficiency, and ensures uniform contact between the reactants and the catalyst, resulting in a more complete reaction.

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    Figure CN224194663U_ABST
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Abstract

The utility model relates to the technical field of reactors, and provides a hydrogenation reactor with uniformly distributed hydrogen, which comprises a reactor body, a cover body is fixed at the top end of the reactor body, and a filter structure is mounted on one side of the top end of the cover body. By arranging the filtering structure, under the action of the flange plate, external connection of hydrogen is facilitated, when the clamping block moves into the clamping groove, the box cover and the filtering box are mutually fixed at the moment, the hydrogen enters the filtering cylinder through the air inlet pipe, under the action of the filtering cylinder, the hydrogen is conveniently filtered, the filtered hydrogen enters the device body through the connecting pipe, and the filtering effect is good. And a box cover is moved through a handle, so that the box cover drives a clamping block to move to the outer part of a clamping groove, at the moment, the box cover and the filter box are separated from each other, so that the filter cartridge is cleaned, the function of preventing blockage of the device is realized, and the applicability of the hydrogenation reactor with uniform hydrogen distribution in use is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reactor technology, and in particular to a hydrogenation reactor with uniform hydrogen distribution. Background Technology

[0002] A hydrogenation reactor is a device that operates under high temperature and high pressure. It is mainly used to react hydrogen with other chemical substances to produce more valuable products. In the hydrogenation reaction, uniform distribution of hydrogen can ensure more uniform contact between the reactants and the catalyst and a more complete reaction. Therefore, a hydrogenation reactor with uniform hydrogen distribution is used.

[0003] To address this, patent CN212819791U discloses a continuous hydrogenation reactor with high hydrogen utilization rate, comprising a reactor tank. A support leg is fixedly installed at the bottom of the reactor tank surface, and an overlapping leg is fixedly installed at the bottom end of the support leg. An inlet pipe and an outlet pipe are installed on the tank body. An electric hydraulic cylinder drives the internal output piston rod to extend or retract, thereby causing the support circular plate to rise or fall. This causes the support circular plate to move the support crossarm, support plate frame, support strip frame, and reactor head to rise or fall, allowing the reactor head to be separated from or overlapped with the reactor tank. A dust cover prevents dust accumulation on the output piston rod structure, reducing maintenance costs. This achieves the effect of quick and efficient opening and closing of the reactor head structure, facilitating disassembly and installation, and making operation and maintenance more convenient.

[0004] While the aforementioned continuous hydrogenation reactor with high hydrogen utilization rate achieves the goal of easy disassembly and installation, and is more convenient to use and maintain, its applicability is low due to the inconvenience of filtration and the difficulty in preventing blockage of the flow divider plate. Utility Model Content

[0005] The purpose of this invention is to provide a hydrogenation reactor with uniform hydrogen distribution, in order to solve the problem that existing hydrogenation reactors with uniform hydrogen distribution are inconvenient to filter.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a hydrogenation reactor with uniform hydrogen distribution, comprising a reactor body;

[0007] The top of the device is fixed with a cover. A filter structure is installed on one side of the top of the cover. The filter structure includes a filter box fixed to one side of the top of the cover. A filter cylinder is installed inside the filter box. A connecting pipe is fixed to one side of the filter box. Slots are opened on both sides of the top of the filter box. A locking block is installed inside the slot. A reserved slot is installed inside the locking block. The top of the locking block extends to the outside of the filter box and is fixed with a box cover. An air inlet pipe passes through the inside of the box cover.

[0008] A flow-diverting structure is installed at the bottom of the cover, and a stirring structure is provided inside the container.

[0009] An exhaust pipe is fixed to one side of the bottom of the device.

[0010] When using this device, the filtration structure facilitates clogging prevention, thereby improving the applicability of the hydrogenation reactor with uniform hydrogen distribution; the stirring structure facilitates mixing, thereby improving the working efficiency of the hydrogenation reactor with uniform hydrogen distribution; and the diversion structure facilitates uniform distribution, thereby improving the convenience of using the hydrogenation reactor with uniform hydrogen distribution.

[0011] Preferably, a feed inlet is provided on one side of the top of the cover, and support legs are evenly fixed on both sides of the bottom of the device.

[0012] Preferably, a discharge port is fixed at the bottom of the device, and a safety valve is installed inside the exhaust pipe. Under the action of the safety valve, when the internal pressure of the device exceeds a set value, the safety valve will automatically open, allowing the gas to be discharged to the outside of the device through the exhaust pipe, preventing the device from exploding due to excessive pressure.

[0013] Preferably, the bottom end of the connecting pipe extends into the interior of the cover, one end of the air inlet pipe is fixed with a flange, the locking block and the filter box form an engaging structure through a locking groove, and handles are fixed on both sides of the cover. The filter cartridge facilitates the filtration of hydrogen gas. The filtered hydrogen gas enters the interior of the device through the connecting pipe, preventing blockage of the flow divider. Moving the cover with the handles causes the cover to move the locking block to the outside of the locking groove, at which point the cover and the filter box separate, allowing for cleaning of the filter cartridge.

[0014] Preferably, the stirring structure includes a drive motor, a stirring shaft, stirring blades, a support, and a connecting shaft. The stirring shaft is disposed inside the vessel body, and a support is provided on the outer side of the bottom of the stirring shaft. Stirring blades are uniformly fixed on the outer wall of the stirring shaft. The drive motor is installed at the top of the cover above the stirring shaft, and the output end of the drive motor extends into the interior of the cover and is fixed to the connecting shaft. The support enhances the stability of the stirring shaft during rotation, and the stirring shaft drives the stirring blades to stir the reactants inside the vessel body.

[0015] Preferably, the stirring blade has uniformly perforated holes inside, the bottom end of the support is fixedly connected to the inner wall of the vessel, and the bottom end of the connecting shaft extends into the interior of the vessel and is fixedly connected to the top end of the stirring shaft. The perforations reduce the resistance of the stirring blade during rotation, and the stirring blade ensures thorough mixing of the reactants inside the vessel.

[0016] Preferably, the diversion structure includes a fixing ring, a diversion plate, and diversion holes. The fixing ring is fixed to the bottom of the cover, and the diversion plate is fixed to the bottom end of the fixing ring. Diversion holes are uniformly penetrated inside the diversion plate.

[0017] Preferably, one side of the flow divider plate is provided with a through hole adapted to the bottom end of the feed inlet, and the flow divider holes are evenly distributed inside the flow divider plate. Hydrogen enters the interior of the reactor body through the flow divider holes, and under the action of the evenly spaced flow divider holes, the hydrogen is evenly distributed inside the reactor body, thereby ensuring more uniform contact between the reactants and the catalyst and a more complete reaction.

[0018] The hydrogenation reactor with uniform hydrogen distribution provided by this utility model has the following advantages:

[0019] With a filtration structure and flange, it is easy to connect to external hydrogen. When the locking block moves into the slot, the cover and filter box are fixed together, and hydrogen enters the filter cartridge through the inlet pipe. The filter cartridge facilitates the filtration of hydrogen. The filtered hydrogen enters the interior of the reactor body through the connecting pipe, preventing blockage of the flow divider. By moving the cover with the handle, the cover moves the locking block to the outside of the slot, at which point the cover and filter box separate, allowing for cleaning of the filter cartridge. This device has an easy anti-clogging function, thereby improving the applicability of the hydrogenation reactor with uniform hydrogen distribution during use.

[0020] By incorporating a stirring structure and supported by a base, the stability of the stirring shaft during rotation is enhanced. The stirring shaft drives the stirring blades to stir the reactants inside the reactor. The through-holes reduce the resistance of the stirring blades during rotation. The stirring blades ensure thorough mixing of the reactants inside the reactor, thus facilitating mixing and improving the working efficiency of the hydrogenation reactor with uniform hydrogen distribution.

[0021] By incorporating a flow-dividing structure, hydrogen enters the interior of the reactor body through the flow-dividing holes. Under the action of the equally spaced flow-dividing holes, the hydrogen is evenly distributed inside the reactor body, thereby ensuring more uniform contact between the reactants and the catalyst and a more complete reaction. This achieves the function of facilitating uniform distribution of hydrogen, thus improving the convenience of using this hydrogenation reactor with uniform hydrogen distribution. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0024] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0025] Figure 4 This is a three-dimensional cross-sectional structural diagram of the stirring structure of this utility model;

[0026] Figure 5 This is a three-dimensional exploded structural diagram of the diversion structure of this utility model.

[0027] The following are the annotations in the figure: 1. Body; 2. Cover; 3. Filter structure; 301. Filter box; 302. Filter cylinder; 303. Connecting pipe; 304. Slot; 305. Box cover; 306. Air inlet pipe; 307. Locking block; 308. Reserved slot; 4. Stirring structure; 401. Drive motor; 402. Stirring shaft; 403. Stirring blade; 404. Support; 405. Connecting shaft; 5. Feed inlet; 6. Support leg; 7. Exhaust pipe; 8. Diversion structure; 801. Fixing ring; 802. Diversion plate; 803. Diversion hole. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-5This utility model provides a hydrogenation reactor with uniform hydrogen distribution, comprising a body 1, a cover 2 fixed to the top of the body 1, a filter structure 3 installed on one side of the top of the cover 2, the filter structure 3 including a filter box 301 fixed to one side of the top of the cover 2, a filter cartridge 302 disposed inside the filter box 301, a connecting pipe 303 fixed to one side of the filter box 301, slots 304 are provided on both sides of the top of the filter box 301, a locking block 307 is disposed inside the slots 304, a reserved groove 308 is disposed inside the locking block 307, the top of the locking block 307 extends to the outside of the filter box 301 and is fixed with a box cover 305, an air inlet pipe 306 passes through the inside of the box cover 305, the bottom end of the connecting pipe 303 extends to the inside of the cover 2, a flange is fixed to one end of the air inlet pipe 306, the locking block 307 and the filter box 301 form a locking structure through the slots 304, and handles are fixed on both sides of the box cover 305.

[0030] Reference Figure 2 and Figure 3 As shown, the flange facilitates the connection of external hydrogen. By moving the cover 305 to the top of the filter box 301 with the handle, the bottom of the locking block 307 abuts against the top of the slot 304. Pressing the cover 305, under the action of the reserved slot 308, the cover 305 will drive the locking block 307 to move into the inside of the slot 304. At this time, the cover 305 and the filter box 301 are fixed together. Hydrogen will enter the inside of the filter cartridge 302 through the inlet pipe 306. Under the action of the filter cartridge 302, the hydrogen is easily filtered. The filtered hydrogen enters the inside of the device body 1 through the connecting pipe 303, avoiding blockage of the diverter plate 802. By moving the cover 305 with the handle, the cover 305 will drive the locking block 307 to the outside of the slot 304. At this time, the cover 305 and the filter box 301 are separated to facilitate cleaning of the filter cartridge 302.

[0031] A diversion structure 8 is installed at the bottom of the cover 2. The diversion structure 8 includes a fixing ring 801, a diversion plate 802, and diversion holes 803. The fixing ring 801 is fixed to the bottom of the cover 2. The diversion plate 802 is fixed at the bottom end of the fixing ring 801. Diversion holes 803 are evenly distributed inside the diversion plate 802. A through hole adapted to the bottom end of the feed inlet 5 is provided on one side inside the diversion plate 802, so that the bottom end of the feed inlet 5 can pass through the diversion plate 802. The diversion holes 803 are evenly distributed inside the diversion plate 802.

[0032] Reference Figure 2 and Figure 5 As shown, when hydrogen enters the interior of the container 1 through the diversion hole 803, the hydrogen is evenly distributed inside the container 1 under the action of the equally spaced diversion holes 803, thereby ensuring that the contact between the reactants and the catalyst is more uniform and the reaction is more complete.

[0033] The interior of the vessel body 1 is equipped with a stirring structure 4, which includes a drive motor 401, a stirring shaft 402, stirring blades 403, a support 404, and a connecting shaft 405. The stirring shaft 402 is located inside the vessel body 1. The support 404 is located on the outer side of the bottom of the stirring shaft 402. The stirring blades 403 are evenly fixed on the outer wall of the stirring shaft 402. The drive motor 401 is installed on the top of the cover 2 above the stirring shaft 402. The output end of the drive motor 401 extends into the interior of the cover 2 and is fixed with the connecting shaft 405. The stirring blades 403 have through holes evenly distributed inside. The bottom end of the support 404 is fixedly connected to the inner wall of the vessel body 1. The bottom end of the connecting shaft 405 extends into the interior of the vessel body 1 and is fixedly connected to the top end of the stirring shaft 402. An exhaust pipe 7 is fixed on one side of the bottom of the vessel body 1. A feed inlet 5 is distributed through one side of the top of the cover 2. Support legs 6 are evenly fixed on both sides of the bottom of the vessel body 1. A discharge port is fixed at the bottom of the vessel body 1. A safety valve is installed inside the exhaust pipe 7.

[0034] Reference Figure 2 and Figure 4 As shown, when the drive motor 401 is started, the drive motor 401 will drive the stirring shaft 402 to rotate inside the support 404 through the connecting shaft 405. Under the action of the support 404, the stability of the stirring shaft 402 during rotation is enhanced. The stirring shaft 402 will drive the stirring blade 403 to stir the reactants inside the container 1. Under the action of the through hole, the resistance of the stirring blade 403 during rotation is reduced. Under the action of the stirring blade 403, the reactants inside the container 1 are fully mixed.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A hydrogenation reactor with uniform hydrogen distribution, comprising a vessel body (1); Its features are: The top of the device (1) is fixed with a cover (2). A filter structure (3) is installed on one side of the top of the cover (2). The filter structure (3) includes a filter box (301) fixed to one side of the top of the cover (2). A filter cylinder (302) is provided inside the filter box (301). A connecting pipe (303) is fixed on one side of the filter box (301). Slots (304) are provided on both sides of the top of the filter box (301). A block (307) is provided inside the slot (304). A reserved slot (308) is provided inside the block (307). The top of the block (307) extends to the outside of the filter box (301) and is fixed with a cover (305). An air inlet pipe (306) passes through the inside of the cover (305). The bottom of the cover (2) is equipped with a flow diversion structure (8), and the interior of the vessel (1) is provided with a stirring structure (4). An exhaust pipe (7) is fixed to one side of the bottom of the device (1).

2. The hydrogenation reactor with uniform hydrogen distribution according to claim 1, characterized in that: The top of the cover (2) has a feed inlet (5) through one side, and the bottom of the device (1) has feet (6) evenly fixed on both sides.

3. The hydrogenation reactor with uniform hydrogen distribution according to claim 1, characterized in that: The bottom end of the device (1) is fixed with a discharge port, and a safety valve is installed inside the exhaust pipe (7).

4. A hydrogenation reactor with uniform hydrogen distribution according to claim 1, characterized in that: The bottom end of the connecting pipe (303) extends into the interior of the cover (2), one end of the air inlet pipe (306) is fixed with a flange, the locking block (307) and the filter box (301) form a locking structure through the locking groove (304), and handles are fixed on both sides of the cover (305).

5. A hydrogenation reactor with uniform hydrogen distribution according to claim 1, characterized in that: The stirring structure (4) includes a drive motor (401), a stirring shaft (402), stirring blades (403), a support (404), and a connecting shaft (405). The stirring shaft (402) is located inside the container body (1). A support (404) is provided on the outer side of the bottom of the stirring shaft (402). Stirring blades (403) are evenly fixed on the outer wall of the stirring shaft (402). The top of the cover (2) above the stirring shaft (402) is equipped with a drive motor (401). The output end of the drive motor (401) extends into the interior of the cover (2) and is fixed with a connecting shaft (405).

6. A hydrogenation reactor with uniform hydrogen distribution according to claim 5, characterized in that: The stirring blade (403) has through holes uniformly running through its interior. The bottom end of the support (404) is fixedly connected to the inner wall of the vessel body (1). The bottom end of the connecting shaft (405) extends into the interior of the vessel body (1) and is fixedly connected to the top end of the stirring shaft (402).

7. A hydrogenation reactor with uniform hydrogen distribution according to claim 2, characterized in that: The diversion structure (8) includes a fixing ring (801), a diversion plate (802), and a diversion hole (803). The fixing ring (801) is fixed to the bottom of the cover (2). The bottom end of the fixing ring (801) is fixed with the diversion plate (802). The diversion hole (803) is uniformly penetrated inside the diversion plate (802).

8. A hydrogenation reactor with uniform hydrogen distribution according to claim 7, characterized in that: The flow divider (802) has a through hole on one side that matches the bottom of the feed inlet (5), and the flow divider holes (803) are evenly distributed inside the flow divider (802).

Citation Information

Patent Citations

  • Continuous hydrogenation reactor with high hydrogen utilization rate

    CN212819791U