Reaction kettle for copper salt production
By designing an adjustable discharge baffle and a triangular locking block structure in the reactor for copper salt production, the problem of the difficulty in accurately controlling the discharge rate of existing reactors has been solved, and precise adjustment of the discharge rate and reliability of production have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI PRETTY CHEM TECH CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-05
AI Technical Summary
Existing copper salt production reactors lack an intuitive and precise discharge rate adjustment and control structure, making it difficult to accurately control the discharge rate and easily leading to material overflow problems.
A reaction vessel for copper salt production was designed. By setting an adjustable discharge baffle and a triangular block in the discharge box, combined with a spring and a limit slot structure, the discharge amount can be precisely controlled, and the operator can be reminded to adjust the position through sound.
It enables precise control of the output, reduces the risk of material spillage, and improves the reliability and efficiency of production.
Smart Images
Figure CN224194669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper salt production technology, and in particular to a reaction vessel for copper salt production. Background Technology
[0002] In the copper salt production field, the reaction vessel, as a core piece of equipment, plays a crucial role in the production efficiency and quality of copper salts. Copper salts are widely used in numerous industries such as chemical, agricultural, and electronics. The performance of the reaction vessel directly affects product quality and production costs during the production process. Currently, reaction vessels used in copper salt production typically require the following technologies in practical applications:
[0003] 1. Precise temperature control technology: It can accurately control the reaction temperature to ensure that the chemical reaction takes place within a suitable temperature range, thereby improving the formation efficiency and purity of copper salts;
[0004] 2. High-efficiency stirring technology: By using a reasonable stirring device, the reactants are fully mixed, the reaction rate is accelerated, and the uniformity of the reaction is ensured;
[0005] 3. Reliable sealing technology: Prevents material leakage during the reaction process, avoids environmental pollution, and ensures the normal progress of the reaction.
[0006] Currently, various types of reactors are used for copper salt production. Some reactors control discharge through simple manual valves, with operators relying on experience to estimate the output. Other reactors use level sensors in conjunction with automated valves to control discharge, but this method depends on electronic equipment and carries the risk of equipment failure. Additionally, some reactors use gravity-fed discharge, making it difficult to precisely control the discharge speed and volume.
[0007] However, the above methods have a prominent problem: in terms of discharge control, most existing reactors lack an intuitive and precise discharge rate adjustment and control structure. For example, manual valve control can only roughly adjust the discharge speed, making it difficult to precisely control the discharge rate. It relies entirely on operator experience, leading to significant errors. Gravity-fed discharge methods are even less capable of precise discharge rate control, lacking a rapid discharge opening adjustment function. When abnormal discharge rates are detected, effective measures cannot be taken quickly. For instance, if a sudden increase in flow rate occurs during discharge, the inability to quickly change the discharge opening size to reduce the discharge rate forces the material to continue flowing out, ultimately leading to overflow. Utility Model Content
[0008] To address the shortcomings of existing technologies, this utility model provides a reaction vessel for copper salt production. It solves the problem that most reaction vessels lack an intuitive and precise discharge rate adjustment and control structure. Methods such as manual valve control only allow for approximate adjustment of the discharge speed, making precise control of the discharge rate difficult and relying entirely on operator experience, leading to significant errors. Gravity-based discharge methods further fail to achieve precise control of the discharge rate and lack a rapid adjustment function for the discharge opening. When abnormal discharge rates are detected, effective measures cannot be taken quickly to adjust the situation. For example, if a sudden increase in flow rate occurs during discharge, the inability to quickly change the discharge opening size to reduce the discharge rate results in the material continuously flowing out, ultimately leading to overflow.
[0009] To achieve the above objectives, this utility model provides the following technical solution:
[0010] A reaction vessel for copper salt production includes a reaction vessel body, a discharge box at the lower end of the reaction vessel body, a discharge baffle slidably connected inside the discharge box, an adjusting screw rotatably connected inside the discharge box, the discharge baffle threadedly connected inside the adjusting screw, a set of springs fixedly connected to the inner surface of the discharge box, a triangular locking block fixedly connected to the lower end of each set of springs, and a limit slot opened inside the discharge baffle.
[0011] Preferably, a group of the triangular blocks are all engaged inside the limiting slots, and the reactor body and the discharge box are both threaded with fixing bolts.
[0012] Preferably, a discharge valve is fixedly connected to the lower end of the reactor body, and the discharge valve is connected to the discharge box.
[0013] Preferably, a motor bracket is fixedly connected to the upper end of the reactor body, and a drive motor is fixedly connected to the upper end of the motor bracket.
[0014] Preferably, the outer surface of the drive motor is provided with a stirring frame, which is rotatably connected inside the reaction vessel body.
[0015] Preferably, two sets of cleaning scrapers are fixedly connected to the outer surface of the stirring rack, and a feed inlet is opened at the upper end of the reactor body near the motor bracket.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. During the material feeding operation, the position of the discharge baffle can be changed by turning the adjusting screw. When the discharge baffle slides, it will compress the triangular locking block to tilt to the side. The triangular locking block slides upward under pressure, thereby compressing the spring. There are three sets of triangular locking blocks in the discharge box, which correspond to three different opening size adjustment positions. When the triangular locking block is pushed downward by the spring return force and locked in the limiting slot, the metal material of the triangular locking block and the limiting slot will make a sound to remind the operator of the current adjustment position. By adjusting the position of the discharge baffle and coordinating the locking and limiting of the triangular locking blocks, the opening degree of the discharge box can be precisely controlled, thereby achieving precise control of the output.
[0018] 2. When the stirring rack rotates to perform stirring and mixing operations, the stirring rack will drive the two sets of cleaning scrapers installed inside it to come into contact with the inner wall of the reactor body. The cleaning scrapers are made of wear-resistant rubber or polytetrafluoroethylene and are positioned to come into contact with the inner wall of the reactor body. The stirring rack drives the cleaning scrapers to make a circular motion on the inner wall of the reactor body, thereby scraping off the material adhering to the inner wall of the reactor body. Attached Figure Description
[0019] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This is an exploded view of the stirring rack connection of this utility model;
[0022] Figure 3 This is a connection structure diagram of the discharge valve of this utility model;
[0023] Figure 4 This is an exploded view of the discharge baffle connection of this utility model.
[0024] Legend: 11. Reactor body; 12. Discharge box; 13. Discharge baffle; 14. Adjusting screw; 15. Spring; 16. Triangular locking block; 17. Limiting slot; 18. Fixing bolt; 19. Discharge valve; 21. Motor bracket; 22. Drive motor; 23. Stirring rack; 24. Cleaning scraper; 25. Feed inlet. Detailed Implementation
[0025] This application provides a reaction vessel for copper salt production, which effectively solves the problem that most reaction vessels lack an intuitive and precise discharge rate adjustment and control structure. For example, the method of controlling the discharge by using manual valves can only roughly adjust the discharge speed and it is difficult to accurately control the discharge rate. It relies entirely on the operator's experience, which has a large error. Furthermore, the gravity flow discharge method cannot achieve precise control of the discharge rate and lacks a quick adjustment function for the discharge opening. When an abnormal discharge rate is found, it is impossible to take effective measures to adjust it quickly. For example, if a sudden increase in flow rate occurs during the discharge process, and the discharge opening size cannot be quickly changed to reduce the discharge volume, the material can only be allowed to continue flowing out, eventually leading to overflow. During the discharge operation, the position of the discharge baffle can be changed by turning the adjusting screw. When the discharge baffle slides, it will compress the triangular locking block to tilt to the side. The triangular locking block slides upward under pressure, thereby compressing the spring. There are three sets of triangular locking blocks in the discharge box, each corresponding to one of the three opening size adjustment positions. When the triangular locking block is pushed downward by the spring return force and engages in the limiting slot, the metal material of the triangular locking block and the limiting slot will make a sound to remind the operator of the current adjustment position. By adjusting the position of the discharge baffle and coordinating the engagement and limiting of the triangular locking blocks, the opening degree of the discharge box can be precisely controlled, thereby achieving precise control of the discharge volume.
[0026] Example
[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the technical solution in this application effectively solves the problem that most reactors lack an intuitive and precise discharge rate adjustment and control structure. For example, manual valve control only roughly adjusts the discharge speed, making precise control of the discharge rate difficult. It relies entirely on operator experience, leading to significant errors. Gravity-driven discharge methods further fail to achieve precise control of the discharge rate and lack a rapid discharge opening adjustment function. When an abnormal discharge rate is detected, effective measures cannot be taken quickly. For instance, if a sudden increase in flow rate occurs during discharge, the discharge opening size cannot be quickly changed to reduce the discharge rate, resulting in continuous material flow and eventual overflow. The overall approach is as follows: A reactor for copper salt production includes a reactor body 11. A discharge box 12 is provided at the lower end of the reactor body 11. A discharge baffle 13 is slidably connected inside the discharge box 12. An adjusting screw 14 is rotatably connected inside the discharge box 12. The discharge baffle 13 is threadedly connected inside the adjusting screw 14. A set of springs 15 is fixedly connected to the inner surface of the material box 12. A triangular locking block 16 is fixedly connected to the lower end of each spring 15. A limit groove 17 is provided inside the discharge baffle 13, and the triangular locking blocks 16 are engaged inside the limit groove 17. Fixed bolts 18 are threadedly connected to both the reactor body 11 and the discharge box 12. A discharge valve 19 is fixedly connected to the lower end of the reactor body 11, and the discharge valve 19 is connected to the discharge box 12. During the discharge operation, the discharge valve 19 at the lower end of the reactor body 11... A discharge box 12 is installed via a socket connection. Copper sulfate solution flows outward along the inner wall of the discharge box 12. A collection device is placed at the lower end of the discharge box 12 to complete the discharge operation. The discharge box 12 is installed at the lower end of the reactor body 11 by tightening the fixing bolts 18. During the discharge operation, the position of the discharge baffle 13 can be changed by tightening the adjusting screw 14. When the discharge baffle 13 slides, it will compress the triangular locking block 16 to tilt to the side. The triangular locking block 16 is compressed and slides upward, thereby compressing the spring 15 to contract. Three sets of triangular locking blocks 16 are set inside the discharge box 12. The three sets of triangular locking blocks 16 correspond to three different opening size adjustment positions. When the triangular locking blocks 16 are pushed down by the return force of the spring 15 and locked into the limiting slot 17, the metal material of the triangular locking blocks 16 and the limiting slot 17 will make a sound to remind the staff of the current adjustment position. By adjusting the sliding position of the discharge baffle 13 in conjunction with the locking and limiting of the triangular locking blocks 16, the opening degree of the discharge box 12 can be precisely controlled, thereby achieving precise control of the discharge amount.
[0028] A motor bracket 21 is fixedly connected to the upper end of the reactor body 11, and a drive motor 22 is fixedly connected to the upper end of the motor bracket 21. A stirring frame 23 is provided on the outer surface of the drive motor 22. The stirring frame 23 is rotatably connected to the inside of the reactor body 11. Two sets of cleaning scrapers 24 are fixedly connected to the outer surface of the stirring frame 23. When the stirring frame 23 rotates to perform stirring and mixing operations, the stirring frame 23 will drive the two sets of cleaning scrapers 24 installed inside it to fit against the inner wall of the reactor body 11. The cleaning scrapers 24 are made of wear-resistant rubber or polytetrafluoroethylene and are positioned to fit against the inner wall of the reactor body 11. The stirring frame 23 drives the cleaning scrapers 24 to make a circular motion on the inner wall of the reactor body 11, thereby scraping off the material adhering to the inner wall of the reactor body 11.
[0029] A feed inlet 25 is provided at the upper end of the reactor body 11 near the motor support 21. The materials required for copper salt production are fed into the reactor body 11 through the feed inlet 25. Steam inlet pipes are installed on both sides of the reactor body 11 and are connected to heating gas. The materials are stirred and mixed by the rotating agitator 23 inside the reactor body 11. During stirring and mixing, the external heating gas heats the materials and controls the reaction temperature at about 80-90℃, thereby realizing the production of copper salt. After the reaction is completed, the copper sulfate solution generated by heating the materials is discharged through the discharge valve 19 at the bottom of the reactor body 11 to prepare for subsequent operations such as evaporation concentration, cooling and crystallization. Copper sulfate crystal products are obtained through subsequent production and processing.
[0030] To address the problems existing in the prior art, this utility model provides a reaction vessel for copper salt production. During the feeding operation, the position of the discharge baffle 13 can be changed by turning the adjusting screw 14. When the discharge baffle 13 slides, it will compress the triangular locking block 16 to tilt to the side. The triangular locking block 16 is compressed and slides upward, thereby compressing the spring 15 to contract. Three sets of triangular locking blocks 16 are set in the discharge box 12. The three sets of triangular locking blocks 16 correspond to three different opening size adjustment positions. When the triangular locking block 16 is pushed downward by the spring force of the spring 15 and locked in the limiting groove 17, the metal material of the triangular locking block 16 and the limiting groove 17 will make a sound to remind the operator of the current adjustment position. By adjusting the sliding position of the discharge baffle 13 in conjunction with the locking and limiting of the triangular locking block 16, the opening degree of the discharge box 12 can be precisely controlled, thereby achieving precise control of the discharge amount.
[0031] Working principle:
[0032] The first step involves feeding the materials required for copper salt production into the reactor body 11 through the feed inlet 25. Steam inlet pipes are installed on both sides of the reactor body 11 and connected to heating gas. The materials are stirred and mixed by the rotating stirrer 23 inside the reactor body 11. During stirring and mixing, the external heating gas heats the materials, controlling the reaction temperature at around 80-90℃, thereby realizing the production of copper salt. After the reaction is completed, the copper sulfate solution generated by heating the materials is discharged through the discharge valve 19 at the bottom of the reactor body 11 to prepare for subsequent operations such as evaporation concentration, cooling and crystallization. The copper sulfate crystal product is obtained through subsequent production and processing.
[0033] In the second step, during the discharge operation, a discharge box 12 is installed on the discharge valve 19 at the lower end of the reactor body 11 via a sleeve connection. The copper sulfate solution will flow outward along the inner wall of the discharge box 12. A collection device is placed at the lower end of the discharge box 12 to complete the discharge operation. The discharge box 12 is installed at the lower end of the reactor body 11 by tightening the fixing bolts 18. During the discharge operation, the position of the discharge baffle 13 can be changed by tightening the adjusting screw 14. When the discharge baffle 13 slides, it will compress the triangular locking block 16 to tilt to the side. The triangular locking block 16 is compressed and slides upward, thereby compressing the spring 15 to contract. Three sets of triangular locking blocks 16 are set inside the discharge box 12. The three sets of triangular locking blocks 16 correspond to three different opening sizes. The triangular locking blocks 16 are compressed by the spring 15 to contract. 5. When the reset spring is pushed downward and locked in the limiting slot 17, the metal material of the triangular locking block 16 and the limiting slot 17 will make a sound to remind the staff to adjust the current position. By adjusting the position of the discharge baffle 13 in conjunction with the locking limit of the triangular locking block 16, the opening degree of the discharge box 12 can be precisely controlled, so as to achieve precise control of the discharge amount. When the stirring rack 23 rotates to perform stirring and mixing operations, the stirring rack 23 will drive the two sets of cleaning scrapers 24 installed inside it to fit against the inner wall of the reactor body 11. The cleaning scrapers 24 are made of wear-resistant rubber or polytetrafluoroethylene and their position is in contact with the inner wall of the reactor body 11. The stirring rack 23 drives the cleaning scrapers 24 to make a circular motion on the inner wall of the reactor body 11, thereby scraping off the material attached to the inner wall of the reactor body 11.
[0034] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A reaction vessel for copper salt production, comprising a reaction vessel body (11), wherein a discharge box (12) is provided at the lower end of the reaction vessel body (11), characterized in that, The discharge box (12) is slidably connected to a discharge baffle (13), and the discharge box (12) is rotatably connected to an adjusting screw (14). The discharge baffle (13) is threadedly connected to the adjusting screw (14). A set of springs (15) is fixedly connected to the inner surface of the discharge box (12), and a triangular locking block (16) is fixedly connected to the lower end of each set of springs (15). The discharge baffle (13) has a limiting slot (17) inside.
2. The reaction vessel for copper salt production as described in claim 1, characterized in that, All of the triangular blocks (16) are engaged inside the limiting slots (17); The reactor body (11) and the discharge box (12) are both threaded with fixing bolts (18).
3. The reaction vessel for copper salt production as described in claim 2, characterized in that, A discharge valve (19) is fixedly connected to the lower end of the reactor body (11); The discharge valve (19) and the discharge box (12) are connected.
4. The reaction vessel for copper salt production as described in claim 3, characterized in that, A motor bracket (21) is fixedly connected to the upper end of the reactor body (11); The upper end of the motor bracket (21) is fixedly connected to a drive motor (22).
5. The reaction vessel for copper salt production as described in claim 4, characterized in that, The outer surface of the drive motor (22) is provided with a stirring rack (23); The stirring rack (23) is rotatably connected inside the reactor body (11).
6. The reaction vessel for copper salt production as described in claim 5, characterized in that, Two sets of cleaning scrapers (24) are fixedly connected to the outer surface of the stirring rack (23); The reactor body (11) has a feed inlet (25) at one end near the motor support (21) on its upper part.