Plant-based cream emulsification processing equipment

Abstract

The utility model discloses plant-based cream emulsification processing equipment which comprises a bottom box and a processing bin arranged above the bottom box, a rack is arranged on the processing bin, two pretreatment bins are fixedly installed on the inner wall of the top of the rack, and the bottoms of the pretreatment bins are connected with the processing bin through connecting pipes. According to the device, plant-based cream emulsion can be conveniently and quickly crushed, and materials can be vibrated up and down, so that the materials can be turned up and down in the crushing process so as to be fully and uniformly crushed, and the screening rate of the screen to the materials can be increased; the crushed materials are enabled to be quickly and downwards screened; and the crushing and screening of the materials are continuously and simultaneously carried out, so that the situation that additional screening equipment is needed for screening after the existing plant-based cream emulsification processing materials are crushed is avoided, the overall processing efficiency is improved, and the use requirements of people are greatly met.

Description

Technical Field

[0001] This utility model relates to the field of cream processing technology, and in particular to a plant-based cream emulsification processing device. Background Technology

[0002] As is well known, vegetable-based cream emulsification processing equipment is a core piece of equipment specifically designed for the production of vegetable-based cream (such as vegetable fat cream, vegetable creamer, vegetable whipping cream, etc.). Its function is to process immiscible raw materials such as vegetable oils, vegetable proteins, water, and emulsifiers into a uniform and stable emulsion (i.e., finished cream product) through specific physical processes.

[0003] The core processes of plant-based butter emulsification processing equipment mainly revolve around four major stages: raw material crushing and pretreatment, emulsification and homogenization, stability control, and finished product processing. Differentiated process paths are designed based on the characteristics of plant-based raw materials (such as high fiber, high colloid content, and easy oxidation). Currently, in the solid raw material crushing process during pretreatment, materials such as plant oils (e.g., palm oil, coconut oil solid particles) and plant protein powders (soy protein isolate, pea protein) are crushed to a particle size ≤200μm to avoid the temperature rise caused by traditional hammer milling, which leads to oil oxidation.

[0004] However, in the existing vegetable-based cream emulsification process, the particle size of the processed material is often insufficient to meet actual requirements. Additional screening equipment is often needed after pulverization, which is troublesome and inconvenient, affecting the overall processing efficiency and resulting in low overall production efficiency. Therefore, this utility model proposes a vegetable-based cream emulsification processing equipment. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a plant-based cream emulsification processing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A vegetable-based butter emulsification and processing device includes a base box and a processing chamber located above the base box. A frame is installed on the processing chamber. Two pre-treatment chambers are fixedly installed on the top inner wall of the frame. The bottom of the pre-treatment chambers is connected to the processing chamber through connecting pipes. A rotating rod is provided on the inner side of the frame between the two pre-treatment chambers. The bottom end of the rotating rod extends into the processing chamber and a main crushing blade wheel for crushing vegetable-based butter material is fixedly installed.

[0008] The top of the frame is equipped with a motor mounting bracket. The top of the rotating rod extends rotatably to the inside of the motor mounting bracket and is fixedly connected to a worm gear. A first motor is fixedly mounted on the top of the motor mounting bracket. The output shaft of the first motor is fixedly connected to the top of the worm gear. A worm wheel meshes with the worm gear. A rotating shaft is fixedly sleeved on the worm wheel. Both ends of the rotating shaft rotatably pass through to the outside of the motor mounting bracket and are fixedly connected to a first bevel gear. A second bevel gear meshes with the lower side of the first bevel gear. A movable shaft is fixedly sleeved on the second bevel gear. The bottom end of the movable shaft rotatably passes through to the pre-processing chamber and is fixedly connected to a secondary crushing blade for pre-processing and crushing plant-based butter materials. A hopper and a screen are provided in the processing chamber located below the main crushing blade. A material collection box is provided below the hopper.

[0009] Furthermore, the bottom box is equipped with a movable plate, and support rods are provided on both sides of the top of the movable plate. The top of the support rods is fixedly connected to the bottom of the processing chamber. A vibration spring is fixedly connected between the movable plate and the top inner wall of the bottom box. A cam is rotatably installed inside the bottom box, and the top side of the cam is movably connected to the bottom side of the movable plate. A second motor is fixedly installed inside the bottom box, and the cam is fixedly sleeved on the output shaft of the second motor.

[0010] Furthermore, multiple rollers are rotatably mounted on the bottom of the movable plate, and the bottom of the movable plate is rotatably connected to the cam through the rollers.

[0011] Furthermore, guide sleeves are symmetrically arranged on the top inner wall of the bottom box, and the support rod slides through the guide sleeves in the vertical direction.

[0012] Furthermore, a feeding port is provided on the top outer side of the pretreatment chamber, and a material cover is provided on the feeding port; sliders are provided on both sides of the movable plate, and slide rails are provided on both inner walls of the bottom box, with the sliders slidingly mounted on the slide rails in the vertical direction.

[0013] Furthermore, the front side of the processing chamber is provided with a placement opening, and the material collection box is adapted to the placement opening. Push rod motors are provided on both inner walls of the material collection box, and the output end of the push rod motors is fixedly connected to a positioning block for clamping and fixing the material collection box.

[0014] The beneficial effects achieved by this utility model using the above structure are as follows:

[0015] In this invention, during the processing of vegetable-based cream emulsification and pulverization, not only can the secondary crushing blades perform preliminary pulverization and pre-treatment of the materials in the pre-treatment chamber, but the main crushing blades can also be used to further pulverize the materials. Furthermore, during pulverization, the particle size of the pulverized materials is screened through a sieve to meet the requirements for material particle size.

[0016] In this invention, the materials in the pretreatment and processing chambers are vibrated up and down during the crushing process. This not only allows the materials to be turned over during crushing, ensuring thorough and uniform crushing, but also accelerates the sieving rate of the screen, ensuring that the crushed materials are quickly sieved downwards. Furthermore, the crushing and sieving of the materials are carried out continuously and simultaneously, avoiding the need for additional sieving equipment after crushing existing plant-based cream emulsification materials. This improves the overall processing efficiency and greatly meets people's needs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a plant-based butter emulsification processing equipment proposed in this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a structural schematic diagram showing partial details of the present invention.

[0020] In the diagram: 1. Base box; 2. Processing chamber; 201. Placement port; 3. Frame; 4. Motor mounting bracket; 5. First motor; 6. Worm gear; 7. Rotating rod; 8. Main crushing cutter wheel; 9. Worm gear; 10. Rotating shaft; 11. First bevel gear; 12. Second bevel gear; 13. Movable shaft; 14. Secondary crushing cutter wheel; 15. Pre-treatment chamber; 151. Feed port; 152. Connecting pipe; 16. Screen; 17. Discharge hopper; 18. Material collection box; 19. Push rod motor; 20. Second motor; 21. Cam; 22. Movable plate; 23. Vibration spring; 24. Support rod; 25. Roller; 26. Slider. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-3 A plant-based butter emulsification processing device includes a base box 1 and a processing chamber 2 located above the base box 1. A frame 3 is installed on the processing chamber 2. Two pre-treatment chambers 15 are fixedly installed on the top inner wall of the frame 3. The bottom of the pre-treatment chambers 15 are connected to the processing chamber 2 through connecting pipes 152. A rotating rod 7 is provided on the inner side of the frame 3 between the two pre-treatment chambers 15. The bottom end of the rotating rod 7 extends into the processing chamber 2 and a main crushing cutter wheel 8 for crushing plant-based butter materials is fixedly installed.

[0023] A motor mounting bracket 4 is provided on the top of the frame 3. The top of the rotating rod 7 extends rotatably to the inside of the motor mounting bracket 4 and is fixedly connected to the worm gear 6. A first motor 5 is fixedly installed on the top of the motor mounting bracket 4. The output shaft of the first motor 5 is fixedly connected to the top of the worm gear 6. A worm wheel 9 meshes on the worm gear 6. A rotating shaft 10 is fixedly sleeved on the worm wheel 9. The two ends of the rotating shaft 10 respectively rotatably pass through to the outside of the motor mounting bracket 4 and are fixedly connected to the first bevel gear 11. A second bevel gear 12 meshes on the lower side of the first bevel gear 11. A movable shaft 13 is fixedly sleeved on the second bevel gear 12. The bottom end of the movable shaft 13 rotatably passes through to the pre-treatment chamber 15 and is fixedly connected to the auxiliary crushing blade 14 for pre-processing and crushing plant-based butter materials. A feeding hopper 17 and a screen 16 are provided in the processing chamber 2 located below the main crushing blade 8. A material collection box 18 is provided below the feeding hopper 17.

[0024] In this embodiment, a movable plate 22 is provided inside the bottom box 1. Support rods 24 are provided on both sides of the top of the movable plate 22. The top of the support rods 24 is fixedly connected to the bottom of the processing chamber 2. A vibration spring 23 is fixedly connected between the movable plate 22 and the top inner wall of the bottom box 1. A cam 21 is rotatably installed inside the bottom box 1. The top side of the cam 21 is movably connected to the bottom side of the movable plate 22. A second motor 20 is fixedly installed inside the bottom box 1. The cam 21 is fixedly sleeved on the output shaft of the second motor 20.

[0025] In this embodiment, multiple rollers 25 are rolledly installed on the bottom of the movable plate 22, and the bottom of the movable plate 22 is rolledly connected to the cam 21 through the rollers 25; guide sleeves are symmetrically arranged on the top inner wall of the bottom box 1, and the support rod 24 slides through the guide sleeves in the vertical direction; a feeding port 151 is provided on the top outer side of the pretreatment chamber 15, and a material cover is provided on the feeding port 151; sliders 26 are provided on both sides of the movable plate 22, and slide rails are provided on both sides of the inner wall of the bottom box 1, and the sliders 26 are slidably installed on the slide rails in the vertical direction.

[0026] The processing chamber 2 has a placement port 201 on the front side. The material collection box 18 is adapted to the placement port 201. Push rod motors 19 are installed on both inner walls of the material collection box 18. The output end of the push rod motor 19 is fixedly connected to a positioning block for clamping and fixing the material collection box 18.

[0027] like Figure 1-3The illustrated plant-based butter emulsification and processing equipment involves placing the material to be processed into two pretreatment chambers 15 during the emulsification and pulverization process. Simultaneously, a first motor 5 drives a worm gear 7 to rotate. The worm gear 7 meshes with a worm wheel 9, which in turn drives a rotating shaft 10. The rotating shaft 10, in turn, meshes with a first bevel gear 11 and a second bevel gear 12, which in turn drives a movable shaft 13 and an auxiliary crushing wheel 14. This rotation of the auxiliary crushing wheel 14 provides preliminary pulverization and pretreatment of the material in the pretreatment chambers 15. The pretreated material is then fed into the processing chamber 2 through a connecting pipe 152. Simultaneously, the rotation of the rotating rod 7 drives the main crushing wheel 8 to rotate, further pulverizing the material. Furthermore, during pulverization, a screen 16 is used to sieve the material to meet specific particle size requirements. In the crushing process, the second motor 20 can drive the cam 21 to rotate. The rotation of the cam 21 causes the movable plate 22 to move up and down. At the same time, the vibration spring 23 plays a resetting role. When the movable plate 22 moves up and down, it also drives the materials in the processing chamber 2 and the pretreatment chamber 15 to vibrate up and down through the support rod 24. This not only allows the materials to be turned up and down in the crushing process so that the materials can be crushed evenly, but also speeds up the screening rate of the screen 16, ensuring that the crushed materials are quickly screened downwards. Moreover, the crushing and screening of the materials are carried out simultaneously, avoiding the situation where existing plant-based cream emulsification materials need additional screening equipment after crushing. This improves the overall processing efficiency and greatly meets people's needs.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A plant-based butter emulsification processing device, characterized in that, Includes a base box (1) and a processing chamber (2) located above the base box (1). A frame (3) is installed on the processing chamber (2). Two pre-processing chambers (15) are fixedly installed on the top inner wall of the frame (3). The bottom of the pre-processing chambers (15) is connected to the processing chamber (2) through a connecting pipe (152). A rotating rod (7) is provided on the inner side of the frame (3) located between the two pre-processing chambers (15). The bottom end of the rotating rod (7) extends into the processing chamber (2) and a main crushing blade (8) for crushing vegetable-based butter materials is fixedly installed. The top of the frame (3) is provided with a motor mounting bracket (4). The top end of the rotating rod (7) extends rotatably to the inner side of the motor mounting bracket (4) and is fixedly connected to a worm gear (6). The top of the motor mounting bracket (4) is fixedly mounted with a first motor (5). The output shaft of the first motor (5) is fixedly connected to the top end of the worm gear (6). A worm wheel (9) meshes on the worm gear (6). A rotating shaft (10) is fixedly sleeved on the worm wheel (9). The two ends of the rotating shaft (10) respectively rotatably pass through to the outer side of the motor mounting bracket (4) and are fixedly connected to a first bevel gear (11). The first bevel gear (11) is meshed with the second bevel gear (12) on its lower side. The second bevel gear (12) is fixedly sleeved with a movable shaft (13). The bottom end of the movable shaft (13) rotates through the pretreatment chamber (15) and is fixedly connected to the auxiliary crushing blade (14) for pretreatment and crushing of vegetable-based butter materials. The processing chamber (2) located below the main crushing blade (8) is equipped with a feeding hopper (17) and a screen (16) on the feeding hopper (17). The feeding hopper (17) is equipped with a material collection box (18) below it.

2. The plant-based butter emulsification processing equipment according to claim 1, characterized in that, The bottom box (1) is provided with a movable plate (22). Support rods (24) are provided on both sides of the top of the movable plate (22). The top of the support rods (24) is fixedly connected to the bottom of the processing chamber (2). A vibration spring (23) is fixedly connected between the movable plate (22) and the top inner wall of the bottom box (1). A cam (21) is rotatably installed in the bottom box (1). The top side of the cam (21) is movably connected to the bottom side of the movable plate (22). A second motor (20) is fixedly installed in the bottom box (1). The cam (21) is fixedly sleeved on the output shaft of the second motor (20).

3. The plant-based butter emulsification processing equipment according to claim 2, characterized in that, The bottom of the movable plate (22) is provided with multiple rollers (25), and the bottom of the movable plate (22) is connected to the cam (21) by the rollers (25).

4. The plant-based butter emulsification processing equipment according to claim 1, characterized in that, The top inner wall of the bottom box (1) is symmetrically provided with guide sleeves, and the support rod (24) slides through the guide sleeves in the vertical direction.

5. The plant-based butter emulsification processing equipment according to claim 1, characterized in that, The pretreatment chamber (15) is provided with a feeding port (151) on the top outer side, and a material cover is provided on the feeding port (151); sliders (26) are provided on both sides of the movable plate (22), and slide rails are provided on both sides of the inner wall of the bottom box (1), and the sliders (26) are slidably installed on the slide rails in the vertical direction.

6. The vegetable-based butter emulsification processing equipment according to claim 1, characterized in that, The processing chamber (2) has a placement opening (201) on the front side. The material collection box (18) is adapted to the placement opening (201). Push rod motors (19) are installed on both inner walls of the material collection box (18). The output end of the push rod motor (19) is fixedly connected to a positioning block for clamping and fixing the material collection box (18).

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