Coil product cleaning mechanism

By designing a cleaning mechanism for roll products, and using automated processes and dust collectors to absorb fine particles, the problem of low cleaning efficiency in existing roll products has been solved, achieving efficient cleaning and low-cost production.

CN224195473UActive Publication Date: 2026-05-05SUZHOU AOKU AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU AOKU AUTOMATION TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The cleaning of existing roll materials mainly relies on manual or semi-automatic methods, resulting in low cleaning efficiency and increased production costs.

Method used

A cleaning mechanism for roll products was designed, comprising a cleaning chamber, a winding and unwinding device, a cleaning device, and a dust collector. The mechanism achieves cleaning of the roll products through an automated process. The dust collector absorbs fine particles, and the ion bar removes static electricity, thereby improving the product qualification rate.

Benefits of technology

It has enabled automated cleaning of roll materials, improved cleaning efficiency and product qualification rate, reduced production input costs, and increased production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coil stock product cleaning mechanism, and relates to the technical field of coil stock product cleaning. The utility model relates to a roll material product cleaning mechanism which comprises a cleaning chamber, an auxiliary device for providing auxiliary control and improving cleanliness in the cleaning chamber is arranged on the outer side of the cleaning chamber, and a winding and unwinding device for driving roll materials to rotate is arranged in the cleaning chamber. And a cleaning device for cleaning the coil stock is arranged in the cleaning chamber, and a dust collector for auxiliary cleaning is arranged on the left side of the cleaning chamber. The winding and unwinding device is used for automatically unwinding and winding roll materials, the cleaning device is used for cleaning impurities on the surfaces of the roll materials, the winding and unwinding device is used for automatically winding the roll materials after cleaning is completed, and then cleaned products are manually taken away, so that the product percent of pass of the roll materials is increased, the production investment of the products is reduced, and the production efficiency is improved. Automatic production is achieved, and the production capacity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning technology for roll products, and specifically to a cleaning mechanism for roll products. Background Technology

[0002] Rolled material is a form of material rolled into a tube and is widely used in many fields. It has significant advantages in production, transportation, and use, such as ease of storage and transportation, and suitability for continuous feeding in large-scale production.

[0003] The existing roll material needs to be cleaned during the production and processing process. The current cleaning of roll material is usually done manually or semi-automatically, which leads to low cleaning efficiency. In addition, manual or semi-automatic cleaning requires a background environment for the work, which indirectly increases the input cost.

[0004] Therefore, a cleaning mechanism for roll products is proposed. Utility Model Content

[0005] The purpose of this utility model is to solve the problem that existing roll materials need to be cleaned during the production and processing process. The existing cleaning of roll materials is usually done manually or semi-automatically, which leads to low cleaning efficiency. In addition, manual or semi-automatic cleaning requires a background environment for the working environment, which indirectly increases the input cost. This utility model provides a roll material cleaning mechanism.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] A cleaning mechanism for roll products includes a cleaning chamber, an auxiliary device provided on the outside of the cleaning chamber to assist in control and improve the cleanliness of the cleaning chamber, a winding and unwinding device for rotating the roll of material inside the cleaning chamber, a cleaning device for cleaning the roll of material inside the cleaning chamber, and a dust collector for auxiliary cleaning on the left side of the cleaning chamber.

[0008] Furthermore, the cleaning room includes a maintenance door, which is installed on the front side wall of the cleaning room.

[0009] Furthermore, the auxiliary device includes an HMI and an FFU, with the HMI installed on the right side wall of the cleanroom and the FFU installed on the upper surface of the cleanroom.

[0010] Furthermore, the unwinding and rewinding device includes a mobile trolley, a horizontal cutting cylinder, an automatic feeding spindle, and an automatic take-up spindle. The mobile trolley is installed inside the cleaning chamber, the horizontal cutting cylinder is installed on the upper surface of the mobile trolley, the automatic feeding spindle is installed on the front side wall of the mobile trolley, and the automatic take-up spindle is installed on the front side wall of the mobile trolley.

[0011] Furthermore, the cleaning device includes a dust collector suction channel and a rotary air knife. The dust collector suction channel is fixedly installed in the cleaning chamber and is fixedly connected to the dust collector. The rotary air knife is installed inside the dust collector suction channel.

[0012] Furthermore, the cleaning device includes an ion bar, which is installed inside a rotating air knife.

[0013] The beneficial effects of this utility model are as follows:

[0014] The material is manually fed into the rotating end of the unwinding and take-up device. The unwinding and take-up device then automatically feeds and takes up the material. A cleaning device cleans the surface of the material to remove impurities. A dust collector is connected to the cleaning end of the cleaning device and absorbs fine particles to prevent secondary contamination of the product. After cleaning, the unwinding and take-up device automatically winds the material, and the cleaned product is then manually removed. This process improves the product qualification rate of the material, reduces production input, and achieves automated production to increase production capacity. Attached Figure Description

[0015] Figure 1 This is a front view of the three-dimensional structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the winding and unwinding device and the cleaning device of this utility model;

[0017] Figure 3 This is a partial schematic diagram of the cleaning device of this utility model;

[0018] Figure 4 This is a schematic diagram of the dust collector of this utility model;

[0019] Reference numerals: 1. Cleaning chamber; 101. Maintenance door; 2. Auxiliary device; 201. HMI; 202. FFU; 3. Unwinding / rewinding device; 301. Moving trolley; 302. Horizontal cutting cylinder; 303. Automatic feeding electric shaft; 304. Automatic receiving electric shaft; 4. Cleaning device; 401. Dust collector suction channel; 402. Rotary air knife; 403. Ionizing bar; 5. Dust collector. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Please see Figure 1-4 A cleaning mechanism for roll products includes a cleaning chamber 1, an auxiliary device 2 provided on the outside of the cleaning chamber 1 to assist in control and improve the cleanliness of the cleaning chamber 1, a winding and unwinding device 3 for driving the roll to rotate inside the cleaning chamber 1, a cleaning device 4 for cleaning the roll inside the cleaning chamber 1, and a dust collector 5 for auxiliary cleaning on the left side of the cleaning chamber 1.

[0025] Specifically, the roll material is manually fed to the rotating end of the unwinding / rewinding device 3. The unwinding / rewinding device 3 then automatically feeds and rewinds the roll material. The cleaning device 4 cleans the surface impurities of the roll material. The dust collector 5 is connected to the cleaning end of the cleaning device 4 and absorbs the fine particles inside the cleaning device 4 to prevent secondary pollution of the product. After cleaning, the unwinding / rewinding device 3 automatically winds the roll material. The cleaned product is then manually removed, thereby improving the product qualification rate of the roll material, reducing product production input, and achieving automated production to increase production capacity.

[0026] The cleaning room 1 includes a maintenance door 101, which is installed on the front side wall of the cleaning room 1.

[0027] Specifically, the interior of the cleaning chamber 1 is sealed off by maintenance door 101, thereby providing a closed environment for cleaning the roll material.

[0028] The auxiliary device 2 includes an HMI 201 and an FFU 202. The HMI 201 is installed on the right side wall of the clean room 1, and the FFU 202 is installed on the upper surface of the clean room 1.

[0029] Specifically, the HMI 201 facilitates operation for personnel, and the FFU 202 ensures cleanliness within the cleaning chamber 1, thereby improving the efficiency and quality of roll material cleaning.

[0030] The unwinding and winding device 3 includes a mobile trolley 301, a horizontal cutting cylinder 302, an automatic feeding electric shaft 303, and an automatic winding electric shaft 304. The mobile trolley 301 is installed inside the cleaning chamber 1, the horizontal cutting cylinder 302 is installed on the upper surface of the mobile trolley 301, the automatic feeding electric shaft 303 is installed on the front side wall of the mobile trolley 301, and the automatic winding electric shaft 304 is installed on the front side wall of the mobile trolley 301.

[0031] Specifically, the roll material is first placed on the automatic feeding electric shaft 303, and then the automatic feeding and receiving functions are realized by cooperating with the horizontal cutting cylinder 302 and the automatic receiving electric shaft 304.

[0032] The cleaning device 4 includes a dust collector suction channel 401 and a rotary air knife 402. The dust collector suction channel 401 is fixedly installed in the cleaning chamber 1 and is fixedly connected to the dust collector 5. The rotary air knife 402 is installed in the dust collector suction channel 401.

[0033] Specifically, the surface of the coil material is cleaned by rotating the air knife 402, thereby improving the quality and pass rate of the product.

[0034] The cleaning device 4 includes an ion bar 403, which is installed inside the rotating air knife 402.

[0035] Specifically, static electricity is removed from the cleaned roll material using an ion bar 403.

[0036] In summary:

[0037] Manual feeding places the roll material onto the rotating end of the unwinding / rewinding device 3. The device then automatically unwinds and rewinds the material. A cleaning device 4 cleans the surface of the roll material to remove impurities. A dust collector 5 connects to the cleaning end of the cleaning device 4 and absorbs fine particles within it, preventing secondary contamination of the product. After cleaning, the unwinding / rewinding device 3 automatically winds the material, and the cleaned product is then manually removed. This process improves the product qualification rate of the roll material, reduces production input, and achieves automated production to increase production capacity. A maintenance door 101 seals the interior of the cleaning chamber 1, providing a closed environment for the roll material cleaning. This is achieved through HMI (Human Machine Interface). 201 facilitates operation for operators. The FFU202 achieves cleanliness within the cleaning chamber 1, thereby improving the efficiency and quality of roll material cleaning. First, the roll material is placed on the automatic feeding electric shaft 303. Then, it works in conjunction with the horizontal cutting cylinder 302 and the automatic take-up electric shaft 304 to achieve automatic feeding and take-up functions. The surface of the roll material is cleaned by the rotating air knife 402, thereby improving product quality and pass rate. The static electricity of the cleaned roll material is removed by the ion bar 403.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning mechanism for roll products, comprising a cleaning chamber (1), characterized in that, An auxiliary device (2) is provided on the outside of the cleaning chamber (1) to provide auxiliary control and improve the cleanliness of the cleaning chamber (1). A winding and unwinding device (3) is provided inside the cleaning chamber (1) to drive the roll material to rotate. A cleaning device (4) is provided inside the cleaning chamber (1) to clean the roll material. A dust collector (5) is provided on the left side of the cleaning chamber (1) to perform auxiliary cleaning.

2. The cleaning mechanism for roll products according to claim 1, characterized in that, The cleaning room (1) includes a maintenance door (101) installed on the front side wall of the cleaning room (1).

3. The cleaning mechanism for roll products according to claim 1, characterized in that, The auxiliary device (2) includes an HMI (201) and an FFU (202), wherein the HMI (201) is installed on the right side wall of the clean chamber (1) and the FFU (202) is installed on the upper surface of the clean chamber (1).

4. The cleaning mechanism for roll products according to claim 1, characterized in that, The winding and unwinding device (3) includes a mobile trolley (301), a horizontal cutting cylinder (302), an automatic feeding electric shaft (303), and an automatic taking-up electric shaft (304). The mobile trolley (301) is installed inside the cleaning chamber (1). The horizontal cutting cylinder (302) is installed on the upper surface of the mobile trolley (301). The automatic feeding electric shaft (303) is installed on the front side wall of the mobile trolley (301). The automatic taking-up electric shaft (304) is installed on the front side wall of the mobile trolley (301).

5. A cleaning mechanism for roll products according to claim 1, characterized in that, The cleaning device (4) includes a dust collector suction channel (401) and a rotary air knife (402). The dust collector suction channel (401) is fixedly installed in the cleaning chamber (1). The dust collector suction channel (401) is fixedly connected to the dust collector (5). The rotary air knife (402) is installed in the dust collector suction channel (401).

6. A cleaning mechanism for roll products according to claim 5, characterized in that, The cleaning device (4) includes an ion bar (403) which is installed inside a rotating air knife (402).