Mechanism for removing cinder ladle material cake

Abstract

The utility model discloses a cinder ladle material cake removing mechanism, and relates to the technical field of mechanical automation. The slag ladle removing device comprises a slag ladle removing main frame, the top of a table top of the slag ladle removing main frame is fixedly connected with a lower positioning jig component, the top of the slag ladle removing main frame is fixedly connected with a first SMC air cylinder through a connecting frame, and the bottom of the output end of the first SMC air cylinder is fixedly connected with a profiling upper ejector rod component. The five air cylinders cooperatively work to achieve automation of the whole process of slag removal, separation and collection, the production efficiency and the yield are effectively improved, the problems of low efficiency and poor product consistency caused by manual operation are solved, the design of the third SMC air cylinder and the material cake clamping jaw ensures that products are positioned accurately, and the product quality is improved. The defects that workpieces are prone to being damaged and the rejection rate is high in the manual deslagging process are overcome, action continuity is guaranteed through cooperative control of the gas circuit element and the electromagnetic valve assembly, the labor intensity is further reduced, and the overall operation stability is improved.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical automation technology, and in particular relates to a slag removal and cake packing mechanism. Background Technology

[0002] Slag bale cakes are a mixture of metal fragments, oxide inclusions, and cold-stained metal that detach from the mold or workpiece surface during the removal of slag bales formed by the solidification of molten metal in die casting or metallurgical processes. Essentially, they are production waste and need to be removed by mechanical impact, pneumatic hammering, or extrusion using profiling fixtures to prevent defects such as porosity and slag inclusions in the castings and to ensure that the product's appearance and dimensional accuracy meet standard requirements.

[0003] Currently, die casting parts are mainly processed by manual operation, mechanical punching, or simple pneumatic devices to remove slag bales. Manual operation suffers from low efficiency, poor product consistency, and easy damage to workpieces. Mechanical punching requires special molds, resulting in high equipment costs and poor product compatibility. Simple pneumatic devices lack waste separation functions, leading to product and slag bale mixing. These methods generally suffer from insufficient automation, incomplete process separation, and poor equipment adaptability, which restricts further improvement in production efficiency and product quality.

[0004] To address these issues, we have developed a slag removal and cake removal mechanism. Utility Model Content

[0005] The purpose of this utility model is to provide a slag removal and material cake removal mechanism, which achieves full automation of slag removal, separation and collection through the coordinated operation of five cylinders. Combined with the contour-following upper push rod component, it improves positioning accuracy and product compatibility. With the help of the clean air circuit system, it extends the equipment life and solves the problems of low automation, incomplete waste separation and poor equipment adaptability in the prior art.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a slag removal bag material cake mechanism, comprising a slag removal bag main frame. A lower positioning fixture component is fixedly connected to the top of the table of the slag removal bag main frame. A first SMC cylinder is fixedly connected to the top of the slag removal bag main frame via a connecting frame. A contoured upper push rod component is fixedly connected to the bottom of the output end of the first SMC cylinder. A second SMC cylinder is fixedly connected to the left side of the top connecting frame of the slag removal bag main frame. A third SMC cylinder is fixedly connected to the front side of the output end of the second SMC cylinder. A material cake gripper is fixedly connected to the bottom of the output end of the third SMC cylinder. A fourth SMC cylinder is slidably connected to the front side of the top connecting frame of the slag removal bag main frame via a linear guide rail. A material cake push rod is fixedly connected to the bottom of the output end of the fourth SMC cylinder. Swing cylinders are fixedly connected to both sides of the slag removal bag main frame. A product sorting mechanism is fixedly connected to the rear side of the slag removal bag main frame.

[0008] The present invention is further configured such that an electrical control box is fixedly connected to the right side of the main frame of the slag removal bag, a solenoid valve assembly is fixedly connected to the top of the left side of the main frame of the slag removal bag, and a pneumatic circuit component is fixedly connected to the bottom of the left side of the main frame of the slag removal bag. The electrical control box can control the entire equipment, and the solenoid valve assembly and the pneumatic circuit component can facilitate precise control of the five cylinders to work.

[0009] The present invention is further configured such that a first material cart is provided at the bottom of the main frame of the slag removal bag, and a second material cart is provided at the front side of the first material cart. The first material cart and the second material cart can pick up the slag bag and the material cake respectively, and collect the slag bag and the material cake respectively, so as to facilitate the workers to transfer and process them.

[0010] The present invention is further configured such that universal wheels are fixedly connected to the bottom of both the first material cart and the second material cart, and push handles are fixedly connected to the right side of the first material cart and the second material cart. The universal wheels facilitate the movement of the first material cart and the second material cart, and the push handles facilitate the user to control the position of the first material cart and the second material cart.

[0011] The present invention is further configured such that a limit rail is fixedly connected to the bottom of the front side of the main frame of the slag removal bag, and an installation plate is fixedly connected to the bottom of the limit rail. The bottom of the installation plate has an installation hole. The limit rail can limit the second material cart to prevent it from shifting during use and enable it to receive materials accurately.

[0012] The present invention is further configured such that a guide plate is fixedly connected to the front side of the main frame of the slag removal bag by bolts. The guide plate is installed at an incline on the front side of the main frame of the slag removal bag. The guide plate can guide the material cake so that it can fall accurately into the second material car.

[0013] The present invention is further configured such that the rear side of the third SMC cylinder is fixedly connected to the linear guide rail, and handles are fixedly connected to both sides of the front side of the slag removal bag main frame. The linear guide rail can increase the stability of the third SMC cylinder during movement.

[0014] The present invention is further configured such that limiting rods are fixedly connected to the front and rear sides of the top of the contouring top rod component, the top of the limiting rods penetrates the connecting frame of the slag removal bag main frame and is fixedly connected to the limiting plate, the surface of the limiting rods is slidably connected to the limiting sleeve, and the top of the limiting sleeve is fixedly connected to the connecting frame at the top of the slag removal bag main frame. The limiting rods and the limiting sleeves can limit the contouring top rod component, so that it can move up and down smoothly.

[0015] The present invention has the following beneficial effects.

[0016] 1. This utility model achieves full automation of the slag removal, separation, and collection process through the coordinated operation of five cylinders, effectively improving production efficiency and yield, reducing the inefficiency and poor product consistency caused by manual operation. The design of the third SMC cylinder and the cake clamp ensures accurate product positioning, avoiding the defects of easy damage to workpieces and high scrap rate during manual slag removal. The coordinated control of air circuit components and solenoid valve assembly ensures the continuity of action, further reducing labor intensity and improving the overall operational stability.

[0017] 2. This utility model adopts a contour-following top rod component and modular design to enhance the adaptability of the equipment. It achieves compatibility with different products through contour matching, and can complete precise slag removal without special molds, significantly reducing equipment modification costs. It avoids the problem of waste mixing affecting subsequent processes in traditional simple pneumatic devices. The guide plate and limit rail design ensures directional collection of waste, simplifies the transfer process, and meets diverse production needs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 A three-dimensional diagram of the slag removal and cake removal mechanism;

[0020] Figure 2 This is a front view of the slag removal and cake removal mechanism;

[0021] Figure 3 This is a side view of the slag removal and cake removal mechanism;

[0022] Figure 4 This is a top view of the slag removal and cake removal mechanism.

[0023] In the attached diagram: 1. Main frame of the slag removal bag; 2. Lower positioning fixture component; 3. Material cake ejector rod; 4. Fourth SMC cylinder; 5. Third SMC cylinder; 6. Material cake gripper; 7. Contouring upper ejector rod component; 8. First SMC cylinder; 9. Second SMC cylinder; 10. First material cart; 11. Second material cart; 12. Electrical control box; 13. Solenoid valve assembly; 14. Pneumatic circuit components; 15. Swing cylinder; 16. Product sorting mechanism. Detailed Implementation

[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1

[0026] Please see Figure 1-4 This utility model is a slag removal bag material cake mechanism, including a slag removal bag main frame 1. A lower positioning fixture component 2 is fixedly connected to the top of the table of the slag removal bag main frame 1. A first SMC cylinder 8 is fixedly connected to the top of the slag removal bag main frame 1 through a connecting frame. A contoured upper push rod component 7 is fixedly connected to the bottom of the output end of the first SMC cylinder 8. A second SMC cylinder 9 is fixedly connected to the left side of the top connecting frame of the slag removal bag main frame 1. A third SMC cylinder 5 is fixedly connected to the front side of the output end of the second SMC cylinder 9. A material cake gripper 6 is fixedly connected to the bottom of the output end of the third SMC cylinder 5. A fourth SMC cylinder 4 is slidably connected to the front side of the top connecting frame of the slag removal bag main frame 1 through a linear guide rail. A material cake push rod 3 is fixedly connected to the bottom of the output end of the fourth SMC cylinder 4. Swing cylinders 15 are fixedly connected to both sides of the slag removal bag main frame 1. A product sorting mechanism 16 is fixedly connected to the rear side of the slag removal bag main frame 1.

[0027] Specifically: the lower positioning fixture component 2 can clamp and fix the product; the first SMC cylinder 8 can control the working height of the contouring upper push rod component 7, which can remove the slag from the surface of the product; the second SMC cylinder 9 can adjust the working position of the third SMC cylinder 5 and the cake clamping claw 6, which are used to clamp and fix the cake; the fourth SMC cylinder 4 can control the cake push rod 3 to squeeze and position the product; the swing cylinder 15 can push the push rod out to support the bottom of the product, fully fixing the product, preventing deformation and falling off during slag removal and ensuring accuracy; and the product sorting mechanism 16 is used to inspect the product.

[0028] Example 2

[0029] Please see Figure 1-4Based on Embodiment 1, an electrical control box 12 is fixedly connected to the right side of the main frame 1 of the slag removal bag; a solenoid valve assembly 13 is fixedly connected to the top of the left side of the main frame 1 of the slag removal bag; a pneumatic component 14 is fixedly connected to the bottom of the left side of the main frame 1 of the slag removal bag; a first material cart 10 is provided at the bottom of the main frame 1 of the slag removal bag; a second material cart 11 is provided in front of the first material cart 10; casters are fixedly connected to the bottom of both the first material cart 10 and the second material cart 11; push handles are fixedly connected to the right side of the first material cart 10 and the second material cart 11; and a limit rail is fixedly connected to the bottom of the front side of the main frame 1 of the slag removal bag. A mounting plate is fixedly connected to the main frame 1 of the slag removal bag. The bottom of the mounting plate has a mounting hole. A guide plate is fixedly connected to the front side of the main frame 1 of the slag removal bag by bolts. The guide plate is installed at an angle on the front side of the main frame 1 of the slag removal bag. The rear side of the third SMC cylinder 5 is fixedly connected to the linear guide rail. Handles are fixedly connected to both sides of the front side of the main frame 1 of the slag removal bag. Limiting rods are fixedly connected to the front and rear sides of the top of the top of the contoured top rod component 7. The top of the limiting rod passes through the connecting frame of the main frame 1 of the slag removal bag and is fixedly connected to the limiting plate. The surface of the limiting rod is slidably connected to the limiting sleeve. The top of the limiting sleeve is fixedly connected to the connecting frame at the top of the main frame 1 of the slag removal bag.

[0030] Specifically: the electrical control box 12 can control the entire equipment; the solenoid valve assembly 13 and the pneumatic components 14 can accurately control the operation of the five cylinders; the first material cart 10 and the second material cart 11 can pick up slag bags and material cakes, collect them separately, and facilitate the transfer and processing by the staff; the casters can facilitate the movement of the first material cart 10 and the second material cart 11; the push handle allows the user to control the position of the first material cart 10 and the second material cart 11; the limit rail can limit the second material cart 11 to prevent displacement during use and ensure accurate material receiving; the guide plate can guide the material cake to fall accurately into the second material cart 11; the linear guide rail can increase the stability of the third SMC cylinder 5 during movement; and the limit rod and limit sleeve can limit the contour upper push rod component 7 to ensure smooth up and down movement.

[0031] The working principle of this utility model is as follows: The robot places the product to be processed on the lower positioning fixture component 2 to complete the initial positioning. The electrical control box 12 controls the action of each cylinder in coordination with the solenoid valve assembly 13 and the pneumatic circuit component 14. The fourth SMC cylinder 4 pushes the cake top rod 3 to press the cake. The third SMC cylinder 5 drives the cake gripper 6 to hold and fix the cake. The swing cylinders on both sides simultaneously push out the top rod to support the bottom of the product and prevent the workpiece from deforming or falling off during the slag removal process. The first SMC cylinder 8 drives the contouring upper top rod component 7 to press down precisely along the product contour, remove the slag bag and make it fall into the first material cart 10. The product sorting mechanism 16 inspects the workpiece after slag removal. After confirming that it is qualified, the second SMC cylinder 9 drives the third SMC cylinder 5 to move laterally. The cake gripper 6 releases the cake. The guide plate guides the cake to slide into the second material cart 11 along the inclined path. The whole process is automatically connected through the pneumatic circuit and the electrical control system without manual intervention.

[0032] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A slag removal bag material cake mechanism, comprising a slag removal bag main frame (1), characterized in that: The top of the table of the slag removal bag main frame (1) is fixedly connected to a lower positioning fixture component (2), and the top of the slag removal bag main frame (1) is fixedly connected to a first SMC cylinder (8) through a connecting frame. The bottom of the output end of the first SMC cylinder (8) is fixedly connected to a contoured upper push rod component (7). A second SMC cylinder (9) is fixedly connected to the left side of the top connecting frame of the slag removal bag main frame (1). A third SMC cylinder (5) is fixedly connected to the front side of the output end of the second SMC cylinder (9). A cake clamp (6) is fixedly connected to the bottom of the output end of the third SMC cylinder (5). A fourth SMC cylinder (4) is slidably connected to the front side of the top connecting frame of the slag removal bag main frame (1) via a linear guide rail. A cake top rod (3) is fixedly connected to the bottom of the output end of the fourth SMC cylinder (4). Swing cylinders (15) are fixedly connected to both sides of the slag removal bag main frame (1). A product sorting mechanism (16) is fixedly connected to the rear side of the slag removal bag main frame (1).

2. The slag removal and cake-making mechanism according to claim 1, characterized in that: An electrical control box (12) is fixedly connected to the right side of the main frame (1) of the slag removal bag, a solenoid valve assembly (13) is fixedly connected to the top of the left side of the main frame (1), and a gas circuit element (14) is fixedly connected to the bottom of the left side of the main frame (1).

3. The slag removal and cake-making mechanism according to claim 1, characterized in that: The bottom of the main frame (1) of the slag removal bag is provided with a first material cart (10), and the front side of the first material cart (10) is provided with a second material cart (11).

4. The slag removal and cake-making mechanism according to claim 3, characterized in that: The bottom of the first material cart (10) and the second material cart (11) are both fixedly connected with casters, and push handles are fixedly connected to the right side of the first material cart (10) and the second material cart (11).

5. The slag removal and cake-making mechanism according to claim 1, characterized in that: The bottom of the front side of the main frame (1) of the slag removal bag is fixedly connected to a limit railing, and the bottom of the limit railing is fixedly connected to an installation plate, and the bottom of the installation plate is provided with an installation hole.

6. The slag removal and cake-making mechanism according to claim 1, characterized in that: The front side of the main frame (1) of the slag removal bag is fixedly connected to a guide plate by bolts. The guide plate is installed on the front side of the main frame (1) of the slag removal bag in an inclined state.

7. The slag removal and cake-making mechanism according to claim 1, characterized in that: The rear side of the third SMC cylinder (5) is fixedly connected to the linear guide rail, and handles are fixedly connected to both sides of the front side of the slag removal bag main frame (1).

8. The slag removal and cake-making mechanism according to claim 1, characterized in that: The front and rear sides of the top of the contoured top rod component (7) are fixedly connected to limit rods. The top of the limit rod passes through the connecting frame of the slag removal bag main frame (1) and is fixedly connected to a limit plate. The surface of the limit rod is slidably connected to a limit sleeve. The top of the limit sleeve is fixedly connected to the connecting frame at the top of the slag removal bag main frame (1).

Images