Box cover processing device

By setting up a clamping body and adsorption components on the lathe, the problem of unstable clamping of thin-walled box covers during the machining process was solved, realizing efficient and non-destructive machining of thin-walled box covers and improving machining quality and efficiency.

CN224196415UActive Publication Date: 2026-05-05SHANXI FENXI HEAVY IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANXI FENXI HEAVY IND CO LTD
Filing Date
2025-05-07
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In the existing technology, the processing of thin-walled box lids is inconvenient, especially in the machining process, where clamping can easily cause deformation exceeding tolerances, affecting processing efficiency and quality.

Method used

A dedicated clamping body is used to mount the workpiece to be processed onto the three-jaw chuck of the lathe. The workpiece is then stably fixed using the suction components and jaws. The center hole is then machined using the lathe's cutting tool.

Benefits of technology

This avoids damage and deformation of thin-walled parts during the mounting process, improves processing efficiency and quality, and enables efficient processing of thin-walled workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model discloses a box cover processing device, which comprises a lathe, a three-jaw chuck, a three-jaw chuck, a three-jaw chuck, a three-jaw chuck, a three-jaw chuck and a three-jaw chuck, one end of the clamping body is clamped in a three-jaw chuck of the lathe, and the other end of the clamping body is used for clamping a workpiece to be machined. The clamping stability of the to-be-machined workpiece is improved, and center hole machining is completed on the premise that it is guaranteed that the to-be-machined workpiece is not damaged.
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Description

Technical Field

[0001] This utility model relates to the field of machining, and in particular to a box lid processing device. Background Technology

[0002] The length of a certain type of parts box cover is 10mm, while the wall thickness is only 1mm, and the inner diameter is... central hole The small tolerances mean that punching cannot meet the process requirements, and the thin wall thickness makes it easy for deformation to exceed tolerances during machining. The machining of this part has seriously affected the overall machining efficiency and quality of the workshop.

[0003] There is currently no effective solution to the problem of inconvenient part processing in existing technologies. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a box lid processing device. By setting up a dedicated clamping body, the workpiece to be processed can be mounted onto a lathe through the clamping body, thereby completing the turning process and solving the problem of inconvenient parts processing in the prior art.

[0005] To achieve the above objectives, this utility model provides a box cover processing device, comprising: a lathe, wherein a cutting tool on the slide rail of the lathe is aligned with the center of a three-jaw chuck; and a clamping body, one end of which is clamped in the three-jaw chuck of the lathe, and the other end of which is used to clamp the workpiece to be processed.

[0006] Optionally, the clamping body includes an integrally formed cylindrical part and a stepped part; the stepped part surrounds the outside of the cylindrical part, dividing the cylindrical part into a long cylindrical part and a short cylindrical part; the long cylindrical part is clamped in the three-jaw chuck, and the short cylindrical part is adapted to the workpiece to be processed for clamping the workpiece to be processed.

[0007] Optionally, the clamping body is equipped with an adsorption element at one end for clamping the workpiece to be processed, which is used to adsorb the workpiece to be processed.

[0008] Alternatively, the adsorption element may be a suction cup or a magnet.

[0009] Alternatively, the mounting body may be made of a rigid material.

[0010] Optionally, the clamping body is provided with clamping claws for clamping the workpiece to be processed.

[0011] On the other hand, this utility model also provides a box cover processing method, which uses the above-mentioned box cover device for processing, including: inserting one end of the mounting body into the three-jaw chuck of the lathe, and using the three-jaw chuck to fasten the mounting body; installing the workpiece to be processed onto the other end of the mounting body; starting the lathe and controlling the cutting tool to move on the slide rail to process the center hole of the workpiece to be processed; removing the workpiece to be processed to obtain the processed box cover.

[0012] The above technical solution has the following beneficial effects: by setting a mounting body on the lathe, the mounting damage and deformation of thin-walled parts are avoided, and the efficient processing of the box cover can be completed, thereby improving the processing efficiency and processing quality of thin-walled workpieces. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a structural diagram of the box lid provided by existing technology;

[0015] Figure 2 This is a structural schematic diagram of the box lid processing device provided in this embodiment of the present invention in use.

[0016] Figure 3 This is an exploded structural diagram of the box lid processing device provided in this embodiment of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the lathe provided in this embodiment of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the mounting body provided in this embodiment of the utility model.

[0019] Reference numerals: 1-Lathe; 101-Three-jaw chuck; 102-Lathe tool; 103-Slide rail; 2-Clad body; 201-Column part; 202-Step part; 3-Workpiece to be processed; 301-Center hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Figure 1 This is a schematic diagram of the structure of a box lid provided by existing technology. The workpiece has a relatively thin wall thickness and requires machining of a center hole, making positioning inconvenient during machining. To solve the problem of inconvenient box lid machining in existing technology, this utility model embodiment provides a box lid machining device, such as... Figure 2 , Figure 3 As shown, the device includes: a lathe 1, with a cutting tool 102 on the slide rail 103 of the lathe 1 aligned with the center of the three-jaw chuck 101; and a clamping body 2, one end of which is clamped in the three-jaw chuck 101 of the lathe 1, and the other end of which is used to clamp the workpiece 3 to be processed.

[0022] like Figure 4 As shown, the lathe 1 is equipped with a slide rail 103, on which a cutting tool 102 is connected via a slider. The cutting tool 102 can move on the lathe 1. The lathe 1 is also equipped with a three-jaw chuck 101 for clamping the workpiece 3 to be machined. The three-jaw chuck 101 is correspondingly arranged with the cutting tool 102. When the cutting tool 102 moves to a predetermined position, it can perform turning on the workpiece clamped on the three-jaw chuck 101.

[0023] To ensure stable clamping of the lid, a clamping body 2 is provided. One end of the clamping body 2 is fixed inside the three-jaw chuck 101, and the other end can fix the lid, improving the clamping stability of the lid without damaging the thin-walled lid. After clamping, the lid is machined by a lathe tool 102 to achieve the machining of the center hole 301 of the lid.

[0024] As an optional implementation method, Figure 5 This is a schematic diagram of the structure of the mounting body 2 provided in this embodiment of the utility model, as shown below. Figure 5 As shown, the mounting body 2 includes an integrally formed cylindrical part 201 and a stepped part 202; the stepped part 202 surrounds the outside of the cylindrical part 201, dividing the cylindrical part 201 into a long cylindrical part and a short cylindrical part; the long cylindrical part is mounted in the three-jaw chuck 101, and the short cylindrical part is adapted to the workpiece 3 to be processed, and is used to mount the workpiece 3 to be processed.

[0025] like Figure 5As shown, the mounting body 2 includes an integrally formed cylindrical portion 201 and a stepped portion 202. The cylindrical portion 201 is cylindrical. The stepped portion 202 is annular and surrounds the outer side of the cylindrical portion 201. It does not divide the cylindrical portion 201 equally but is closer to the end connecting the cover. The stepped portion 202 divides the cylindrical portion 201 into two parts of different lengths: a longer cylindrical portion and a shorter cylindrical portion. The longer cylindrical portion is used to mount the workpiece 3 in the three-jaw chuck 101, and the shorter cylindrical portion is adapted to fit the workpiece 3 to be processed. Specifically, the dimensions of the cylindrical portion 201 are... To fit the size of the box lid.

[0026] As an optional implementation, the clamping body 2 is used to clamp the workpiece 3 to be processed, and one end is provided with an adsorption element for adsorbing the workpiece 3 to be processed.

[0027] One end of the clamping body 2 is used to clamp with the three-jaw chuck 101, and the other end is equipped with an adsorption component. The adsorption component provides additional fixing force to prevent the parts from shaking or shifting during processing, thereby ensuring a more stable connection to the workpiece 3 to be processed. In addition, the adsorption component reduces local stress concentration caused by mechanical clamping through uniform adsorption force distribution, thereby reducing the risk of deformation of thin-walled parts. Furthermore, the use of the adsorption component can simplify the clamping and unclamping process of parts, improving processing efficiency, especially in mass production.

[0028] As an alternative implementation, the adsorption element is a suction cup or a magnet.

[0029] The adsorption component can be a suction cup. The appropriate type of suction cup can be selected according to the type of workpiece 3 to be processed, such as a vacuum suction cup or an electrostatic suction cup.

[0030] The distribution and number of suction cups can be designed according to the actual situation of the workpiece 3 to be processed.

[0031] The adsorption element can also be a magnet. There are no restrictions on the shape, number, or distribution of the magnets, and they can be set according to the actual situation.

[0032] As an optional implementation, the mounting body 2 is made of a rigid material.

[0033] The mounting body 2 is supported by rigid materials, preferably 5A06 aluminum alloy.

[0034] As an optional implementation, the clamping body 2 is provided with clamping claws for clamping the workpiece 3 to be processed.

[0035] The mounting body 2 is equipped with jaws, which can be used to limit the movement of the workpiece 3 after it is installed into the mounting body 2. Specifically, there are three jaws on the outer circle of the stepped part 202, which can be opened or closed. When closed, they can limit the end face of the box cover.

[0036] This utility model embodiment also provides a box lid processing method, which uses the above-mentioned box lid processing device for processing, including:

[0037] S1. Insert one end of the mounting body into the three-jaw chuck of the lathe, and use the three-jaw chuck to fasten the mounting body;

[0038] S2. Install the workpiece to be processed onto the other end of the mounting body;

[0039] S3. Start the lathe and control the cutting tool to move on the slide rail to machine the center hole of the workpiece to be processed.

[0040] S4. Remove the workpiece to be processed to obtain the processed box lid.

[0041] The process of machining the box cover is as follows: First, one end of the mounting body is inserted into the three-jaw chuck of the lathe and secured by the chuck. To ensure coaxiality, the outer diameter of the mounting body is machined to fit the workpiece. The workpiece is then mounted onto the other end of the mounting body, the lathe is started, and the center hole is machined. The part is then removed from the mounting body, yielding the finished box cover. The same steps are then used to machine the next part.

[0042] The above technical solution has the following beneficial effects: by setting a mounting body on the lathe, the mounting damage and deformation of thin-walled parts are avoided, and the box cover can be processed efficiently, thereby improving the processing efficiency and processing quality of thin-walled workpieces.

[0043] The above-described specific embodiments of the utility model further illustrate the purpose, technical solution, and beneficial effects of the utility model. It should be understood that the above content is only a specific embodiment of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the utility model should be included within the scope of protection of the utility model.

Claims

1. A box lid processing device, characterized in that, include: A lathe, wherein the cutting tool on the slide rail of the lathe is aligned with the center of the three-jaw chuck; The clamping body has one end clamped in the three-jaw chuck of the lathe, and the other end is used to clamp the workpiece to be processed; The mounting body includes an integrally molded cylindrical part and a stepped part; The stepped portion surrounds the outside of the column portion, dividing the column portion into a long column portion and a short column portion; The long cylindrical portion is mounted in the three-jaw chuck, and the short cylindrical portion is adapted to the workpiece to be processed for mounting the workpiece.

2. The lid processing device according to claim 1, characterized in that: The mounting body is used to clamp the workpiece to be processed. One end is equipped with an adsorption element for adsorbing the workpiece to be processed.

3. The lid processing apparatus according to claim 2, characterized in that: The adsorption element is a suction cup or a magnet.

4. The lid processing device according to claim 1, characterized in that: The mounting body is made of rigid material.

5. The lid processing apparatus according to claim 1, characterized in that: The clamping body is equipped with clamping claws for clamping the workpiece to be processed.