Steel wire rope rust removal equipment

Abstract

The utility model discloses steel wire rope rust removal equipment which comprises a bottom plate, a collecting mechanism used for collecting chippings generated by rust removal of a steel wire rope is arranged above the bottom plate, and a rust removal mechanism used for conducting rust removal on the steel wire rope is arranged above the bottom plate. A power mechanism used for providing power for the rust removal mechanism is arranged on one side of the bottom plate, and an isolation mechanism used for isolating the rust removal mechanism from the external environment is arranged at the top of the bottom plate. The collecting mechanism is arranged to collect chippings generated during rust removal of the steel wire rope, so that the chippings generated during rust removal in the equipment can be cleaned conveniently. And the steel wire rope is derusted by arranging the derusting mechanism. The steel wire rope is derusted more thoroughly by arranging the transmission mechanism and the shifting mechanism in the power mechanism, and when the steel wire brush rotates to derust the steel wire rope, the shifting mechanism transversely fluctuates the steel wire brush to deeply clean the steel wire rope.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope rust removal technology, specifically a steel wire rope rust removal device. Background Technology

[0002] Steel wire rope rust removal equipment is a specialized mechanical device used to remove oxide layers, rust, and attached dirt from the surface of steel wire ropes. It achieves cleaning and surface activation of steel wire ropes through processes such as physical friction, shot peening, or chemical treatment, in order to restore their mechanical properties and extend their service life. With efficient rust removal, surface activation, and environmental control as its core objectives, it meets diverse needs through modular design (such as switchable mechanical / chemical units).

[0003] Referring to the existing Chinese patent publication number CN204976272U, a steel wire rope rust removal device is disclosed, relating to the field of steel wire rope treatment technology. The device includes a frame on which a rotating drum is mounted. Multiple sets of brush rods are symmetrically arranged on the upper and lower surfaces of the drum wall. Each brush rod has an arc-shaped top support at its end, with bristles on the side facing the steel wire rope. An oxide layer debris collection chamber is located at the bottom of the frame. An oxide layer debris removal mechanism is located inside the collection chamber. This mechanism includes a spiral rod, one end of which is connected to a motor, and the other end extends out of the collection chamber. A chip outlet is located below the spiral rod at the end extending out of the collection chamber, and a collection trough is located below the chip outlet.

[0004] The advantages of the aforementioned wire rope rust removal equipment are: reasonable structure, good practical effect, environmental protection, and reduced labor intensity for workers. However, this type of wire rope rust removal equipment still has some disadvantages, such as: it cannot completely remove rust from the surface of the wire rope during actual operation. Therefore, we need to propose a wire rope rust removal equipment. Utility Model Content

[0005] The purpose of this utility model is to provide a steel wire rope rust removal device that has the advantage of comprehensive rust removal for steel wire ropes, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel wire rope rust removal device, comprising a base plate, a collection mechanism for collecting debris generated during rust removal of the steel wire rope is provided above the base plate, a rust removal mechanism for removing rust from the steel wire rope is provided above the base plate, a power mechanism for providing power to the rust removal mechanism is provided on one side of the base plate, a transmission mechanism for transmitting power to the power mechanism is provided on one side of the power mechanism, a actuating mechanism for causing the power mechanism to move laterally is provided on one side of the power mechanism, and an isolation mechanism for isolating the rust removal mechanism from the external environment is provided on the top of the base plate;

[0007] The rust removal mechanism includes a first mounting plate, which is disposed above the base plate. A first bearing is disposed inside the first mounting plate, and a mounting ring is slidably mounted inside the first bearing. A wire brush is disposed inside the mounting ring.

[0008] The power mechanism includes a placement plate and a servo motor. The placement plate is disposed on one side of the base plate. An electric slide rail is disposed on the top of the placement plate. A second mounting plate is disposed at the transport end of the electric slide rail. A placement block is disposed on the top of the second mounting plate. The servo motor is disposed on the top of the placement block.

[0009] The transmission mechanism includes a first belt reel, which is disposed at the output end of the servo motor. A second belt reel is disposed on the outer wall of the mounting ring. A belt is fitted onto the surfaces of the first belt reel and the second belt reel.

[0010] The actuating mechanism includes a connecting rod, which is disposed on one side of the placement plate. A toggle rod is disposed at the end of the connecting rod away from the placement plate. A placement groove is provided on one side of the toggle rod. An installation rod is disposed inside the placement groove. A second bearing is slidably mounted on the outer wall of the installation rod. The opening size of the toggle rod is adapted to the length of the installation ring.

[0011] Preferably, the collection mechanism includes a collection box, which is disposed above the base plate. A connecting block is provided on one side of the collection box, and an installation block is provided on the side of the connecting block away from the collection box. The size of the collection box is adapted to the base plate.

[0012] Preferably, the isolation mechanism includes a housing, which is disposed on the top of the base plate. A first through groove is provided on one side of the housing and penetrates the housing. A second through groove is provided on one side of the housing and penetrates the housing. A through hole is provided on one side of the housing and penetrates the housing. A top plate is provided on the top of the housing.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model removes rust from steel wire ropes by incorporating a rust removal mechanism. The transmission and actuation mechanisms within the power mechanism ensure more thorough rust removal. While the wire brush rotates to remove rust, the actuation mechanism moves laterally, allowing for deep cleaning of the wire rope. A collection mechanism collects the debris generated during rust removal, facilitating the cleaning of debris within the equipment.

[0015] 2. This utility model uses an isolation mechanism to isolate the external environment, preventing a large amount of dust generated during the rust removal of the steel wire rope inside the equipment from floating in the workshop and factory, causing workers to be exposed to a large amount of dust and harming their health. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the lever of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of point A.

[0019] Figure 4 This is a cross-sectional view of the present invention;

[0020] Figure 5 This is a cross-sectional view of the servo motor of this utility model;

[0021] In the diagram: 1. Base plate; 2. Collection box; 3. Connecting block; 4. First mounting plate; 5. Mounting block; 6. First bearing; 7. Mounting ring; 8. Wire brush; 9. Placement plate; 10. Electric slide rail; 11. Second mounting plate; 12. Placement block; 13. Servo motor; 14. First pulley; 15. Second pulley; 16. Belt; 17. Connecting rod; 18. Actuating rod; 19. Placement slot; 20. Mounting rod; 21. Second bearing; 22. Housing; 23. First through slot; 24. Second through slot; 25. Through hole; 26. Top plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5This utility model provides a technical solution: a wire rope rust removal device, including a base plate 1, on which a collection mechanism for collecting debris generated during the rust removal process of the wire rope is arranged; the collection mechanism includes a collection box 2, which is arranged above the base plate 1, with a connecting block 3 on one side of the collection box 2 and an mounting block 5 on the side of the connecting block 3 away from the collection box 2; the size of the collection box 2 is adapted to the base plate 1. The collection box 2 is used to collect debris generated during the rust removal process of the wire rope, and the mounting block 5 cooperates with the connecting block 3 to form a handle for easier removal of the collection box 2.

[0024] A rust removal mechanism for removing rust from the wire rope is installed above the base plate 1. The rust removal mechanism includes a first mounting plate 4, which is positioned above the base plate 1. A first bearing 6 is installed inside the first mounting plate 4, and a mounting ring 7 is slidably mounted inside the first bearing 6 (the outer ring of the first bearing 6 is fixed to the bottom of the first mounting plate 4, and the outer diameter of the mounting ring 7 is slightly smaller than the inner diameter of the first bearing 6; the design of the first bearing 6 is to reduce friction during rotation and lateral movement of the mounting ring 7). A wire brush 8 is installed inside the mounting ring 7. The wire brush 8 is circular for better fit and facilitates comprehensive rust removal from the surface of the wire rope.

[0025] A power mechanism for providing power to the rust removal mechanism is provided on one side of the base plate 1. The power mechanism includes a placement plate 9, which is located on one side of the base plate 1. An electric slide rail 10 is provided on the top of the placement plate 9. A second mounting plate 11 is provided at the transport end of the electric slide rail 10. A placement block 12 is provided on the top of the second mounting plate 11. A servo motor 13 is provided on the top of the placement block 12. A transmission mechanism is provided at the output end of the servo motor 13.

[0026] The transmission mechanism includes a first reel 14, which is located at the output end of the servo motor 13. A second reel 15 is located on the outer wall of the mounting ring 7. A belt 16 is fitted onto the surfaces of the first reel 14 and the second reel 15. A toggle mechanism is located on one side of the placement plate 9. When performing comprehensive rust removal on the surface of the wire rope, the servo motor 13 is turned on. The output end of the servo motor 13 drives the first reel 14 to rotate, which is transmitted to the second reel 15 via the belt 16. This causes the mounting ring 7 to rotate, driving the wire brush 8 to remove rust from the surface of the wire rope.

[0027] The actuating mechanism includes a connecting rod 17, which is disposed on one side of the placement plate 9 and connected to the second mounting plate 11. An actuating rod 18 is located at the end of the connecting rod 17 furthest from the placement plate 9. A placement groove 19 is formed on one side of the actuating rod 18, and a mounting rod 20 is disposed inside the placement groove 19. A second bearing 21 is slidably mounted on the outer wall of the mounting rod 20. The opening size of the actuating rod 18 is adapted to the length of the mounting ring 7. When the electric slide rail 10 (driven by a motor and lead screw) moves laterally, it drives the second mounting plate 11 to move laterally, causing the connecting rod 17 and the actuating rod 18 to move laterally. The surface of the second bearing 21 contacts both sides of the mounting ring 7 and rotates with it, actuating it to move the mounting ring 7 laterally. The second bearing 21 is used to reduce friction. When the wire brush 8 rotates to remove rust from the wire rope, the simultaneous lateral movement of the mounting ring 7 facilitates a deeper cleaning of the wire rope surface.

[0028] The top of the base plate 1 is equipped with an isolation mechanism to isolate the rust removal mechanism from the external environment. The isolation mechanism includes a housing 22, which is located on the top of the base plate 1. A first through groove 23 is opened on one side of the housing 22 and passes through the housing 22. A second through groove 24 is opened on one side of the housing 22 and passes through the housing 22. A through hole 25 is opened on one side of the housing 22 and passes through the housing 22. A top plate 26 is provided on the top of the housing 22. The first through groove 23 is used for the belt 16 to pass through, the second through groove 24 is used for the connecting rod 17 to pass through, and the through hole 25 (the gap can be blocked with a hollow rubber plug) is positioned opposite to the wire brush 8 (non-rigid) and is used to pass through the wire rope. The treated wire rope is then wound up.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel wire rope rust removal device, comprising a base plate (1), characterized in that: A collection mechanism for collecting the debris generated during the rust removal process of the wire rope is provided above the base plate (1). A rust removal mechanism for removing rust from the wire rope is provided above the base plate (1). A power mechanism for providing power to the rust removal mechanism is provided on one side of the base plate (1). A transmission mechanism for transmitting power to the power mechanism is provided at one end of the power mechanism. A toggle mechanism for moving the rust removal mechanism laterally is provided on one side of the power mechanism. An isolation mechanism for isolating the rust removal mechanism from the external environment is provided on the top of the base plate (1). The rust removal mechanism includes a first mounting plate (4), which is located above the base plate (1). A first bearing (6) is provided inside the first mounting plate (4), and a mounting ring (7) is slidably installed inside the first bearing (6). A wire brush (8) is provided inside the mounting ring (7). The power mechanism includes a placement plate (9) and a servo motor (13). The placement plate (9) is located on one side of the base plate (1). An electric slide rail (10) is located on the top of the placement plate (9). A second mounting plate (11) is located at the transport end of the electric slide rail (10). A placement block (12) is located on the top of the second mounting plate (11). The servo motor (13) is located on the top of the placement block (12). The transmission mechanism includes a first belt reel (14), which is located at the output end of the servo motor (13). The outer wall of the mounting ring (7) is provided with a second belt reel (15), and belts (16) are fitted on the surfaces of the first belt reel (14) and the second belt reel (15). The actuating mechanism includes a connecting rod (17), which is disposed on one side of the placement plate (9). A toggle rod (18) is provided at the end of the connecting rod (17) away from the placement plate (9). A placement groove (19) is provided on one side of the toggle rod (18). An installation rod (20) is provided inside the placement groove (19). A second bearing (21) is slidably installed on the outer wall of the installation rod (20). The opening size of the toggle rod (18) is adapted to the length of the installation ring (7).

2. The wire rope rust removal equipment according to claim 1, characterized in that: The collection mechanism includes a collection box (2), which is located above the base plate (1). A connecting block (3) is provided on one side of the collection box (2), and an installation block (5) is provided on the side of the connecting block (3) away from the collection box (2). The size of the collection box (2) is adapted to the base plate (1).

3. The wire rope rust removal equipment according to claim 1, characterized in that: The isolation mechanism includes a housing (22), which is disposed on the top of the base plate (1). A first through groove (23) is provided on one side of the housing (22) and penetrates the housing (22). A second through groove (24) is provided on one side of the housing (22) and penetrates the housing (22). A through hole (25) is provided on one side of the housing (22) and penetrates the housing (22). A top plate (26) is provided on the top of the housing (22). The bottom of the top plate (26) is connected to the top of the first mounting plate (4).

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